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Agency Compliance and Approvals EN 55022 (Class A) EN 55024 EN 61000-3-2 / EN 61000-3-3 EN 60950-1 This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures. FCC CFR Title 47 Part 15B, Class A ICES-003, Class A This equipment has been tested and found to comply with the limits for a Class A...
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CAUTION Risk of explosion if battery is replaced by an incorrect type. Dispose of used batteries according to the instructions. “VORSICHT” Explosionsgefahr bei unsachgemäß en Austaush der Batterie. Ersatz nur durch denselben oder einem vom Hersteller empfohlenem ähnlichen Typ. Entsorgung gebrauchter Batterien nach Angabren des Herstellers.
1. Introduction 1.1 Product Introduction Thank you very much for purchasing TSC bar code printer. This printer is designed with die-casting aluminum chassis and print mechanism, metal cover with large clear media view window, which ensuring to work for the extreme and heavy duty industrial environment and applications.
1.2 Product Features 1.2.1 Printer Standard Features The printer offers the following standard features. 203 dpi 300 dpi Product standard feature models models ○ ○ Thermal transfer/ or direct thermal ○ ○ High quality die-cast aluminum design ○ ○ Metal cover with large clear media view window Transmissive gap sensor (position adjustable from 2”~4”) ○...
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Bar code, graphics/image printing Supported bar code Supported image 1D bar code 2D bar code BITMAP, BMP, PCX Code128 subsets CODABLOCK F (Max. 256 A.B.C, Code128UCC, mode, colors EAN128, Interleave 2 DataMatrix, graphics) of 5, Code 39, Code Maxicode, PDF- 93, EAN-13, EAN-8, 417, Aztec, Codabar, POSTNET,...
1.3 General Specifications General Specifications Physical 355 mm (W) x 337 mm (H) x 520 mm (D) dimensions Weight 21.5 kg Internal switching power supply Input: AC 100-240V, 3.0A, 50-60Hz Power Output: DC 24V, 8.33A, 200W Operation: 5 ~ 40˚C (41 ~ 104˚F), 20~85% non-condensing Environmental Storage: -40 ~ 60 ˚C (-40 ~ 140˚F), 10~90% non-condensing condition...
1.6 Media Specifications Media Specifications 203 dpi models 300 dpi models 208.3 mm (8.2”) OD Label roll capacity Media alignment Edge alignment Media type Continuous, die-cut, black mark, fan-fold, notch Media wound type Printing face outside wound 50.8 ~ 172.7 mm (2” ~ 6.8”) Media width Media thickness 0.06 ~ 0.254 mm (2.36 ~ 10 mil)
2. Operations Overview 2.1 Unpacking and Inspection This printer has been specially packaged to withstand damage during shipping. Please carefully inspect the packaging and printer upon receiving the bar code printer. Please retain the packaging materials in case you need to reship the printer. Unpacking the printer, the following items are included in the carton.
2.2 Printer Overview 2.2.1 Front View LED indicators Touch screen Operation buttons Media viewer Paper exit chute Printer right side cover opener - 8 -...
2.2.2 Interior view Ribbon rewind spindle Ribbon supply spindle Print head pressure adjustment knobs Z axis mechanism adjustment knob Print head release lever Media guide bar Rear label guide Label roll guard Label supply spindle Damper Print head Ribbon sensor Gap sensor Platen roller Black mark sensor...
2.2.3 Rear View inte inter face External label entrance chute Power cord socket Power switch Ethernet interface * SD card socket USB interface USB host RS-232C interface GPIO interface (Option) Centronics interface Note: The interface picture here is for reference only. Please refer to the product specification for the interfaces availability.
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V2.0 Class 4 Transcend V3.0 Class 10 UHS-I 16G Transcend V3.0 Class 10 UHS-I 32G Transcend V3.0 Class 10 Kingston V2.0 Class 4 Scandisk V3.0 Class 10 UHS-I 16G Scandisk - The DOS FAT file system is supported for the SD card. - Folders/files stored in the SD card should be in the 8.3 filename format.
2.3.1 LED Indication and Keys Status Indication Printer power off POWER Printer power on Printer is ready ON-LINE Printer is paused Blinking Printer is downloading data Printer is ready Carriage open or cutter error ERROR Blinking No paper, paper jam or no ribbon Keys Function Pause/Resume the printing process...
2.3.2 Touch Screen Tap an item to open/use it. Be selected (Red) interface Return Up page Next page interfac interface interface Scroll up Scroll down - 14 - interface...
3. Setup 3.1 Setting up the printer 1. Place the printer on a flat, secure surface. 2. Make sure the power switch is off. 3. Connect the printer to the computer with the provided USB cable. 4. Plug the power cord into the AC power cord socket at the rear of the printer, and then plug the power cord into a properly grounded power outlet.
3.2 Loading the Ribbon 3.2.1 Loading the Ribbon Lift the handle to open the printer right side cover. Install the ribbon and paper core onto the ribbon supply spindle and ribbon rewind spindle. Push the print head release lever to open the print head mechanism.
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Thread the ribbon through the ribbon sensor slot and then through the open space in between print head and Ribbon platen. sensor Stick the ribbon onto the paper core. Keep the ribbon flat and without wrinkle. Wind the ribbon clockwise about 3~5 circles onto the ribbon rewind spindle until it is smooth and properly stretched.
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Close the print head mechanism making sure the latches are engaged securely. Note: Please refer to video on TSC YouTube or driver CD. Loading path for ribbon Ink coated outside Ink coated inside - 19 -...
3.3 Loading the Media 3.3.1 Loading Roll Labels 1. Lift the handle to open the printer right side cover. 2. Push the print head release lever to open the print head mechanism. 3. Remove the label roll guard from the label spindle.
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4. Place the roll of media on the label supply spindle and push it to the end of label spindle. Install the label roll guard gently to fit the width of label roll. 5. Pull label roll leading edge forward through the media guide bar, damper, media sensor (green) and place the label leading edge onto the platen roller.
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9. Using the front display panel, set media sensor type and calibrate the selected sensor. Note: * Please calibrate the gap/black mark sensor when changing media. * Please refer to video on TSC YouTube or driver CD. Loading path for media - 22 -...
3.3.2 Loading the Fan-fold/External Media 1. Open the printer right side cover. 2. Insert the fan-fold media through the rear external label entrance chute. 3. Please refer to section 3.3.1 to loading media. 4. Using the front display panel, set media sensor type and calibrate the selected sensor.
3.3.3 Loading Media in Cutter Mode (Option) 1. Open the printer right side cover. 2. Please refer to section 3.3.1 to load media. 3. Lead the media through the cutter paper opening. 4. Adjust the label guide to fit the width of the label.
4. Adjustment Knob 4.1 Print Head Pressure Adjustment knob There are two conditions that will need to adjust the print head pressure. 1. Print with thick media If media thickness is larger than 0.19 mm, the larger pressure is required to get good quality printout.
4.2 Mechanism Fine Adjustment to Avoid Ribbon Wrinkles This printer has been fully tested before delivery. There should be no ribbon wrinkle presented on the media for general-purpose printing application. Ribbon wrinkle is related to the media thickness, print head pressure balance, ribbon film characteristics, print darkness setting…etc. In case the ribbon wrinkle happens, please follow the instructions below to adjust the printer parts.
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Adjust the print head pressure adjustment knob Adjust the print head pressure adjustment knob Left knob Middle knob Middle knob Right knob The print head pressure adjustment knob has 5 The print head pressure adjustment knob has 5 levels of settings. Clockwise direction adjustment levels of settings.
5. LCD Menu Function 5.1 Enter the Main Menu * By Keys: Press the “MENU” button and press the “SELECT” button to enter the main menu. * By touch display: Tap the “Menu” icon on LCD to enter the main menu. - 28 -...
5.2 Main Menu Overview There are 8 categories for the main menu. You can easy to set the settings of printer without connecting the computer. Please refer to following sections for more details. Menu File TSPL ZPL2 Sensor Interface Advance Service Diagnostics Manager...
5.3 TSPL2 This “TSPL2” category can set up the printer settings for TSPL2. Speed Density None Direction Batch Mode Print mode Peeler Mode Offset Cutter Mode Menu TSPL Shift X Cutter Batch Shift Y Reference X Reference Y Code Page Country Item Description...
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Batch Mode Once image is printed completely, label gap/black mark will be fed to the tear plate location for tear away. Peeler Mode Enable the label peel off mode. Cutter Mode Enable the label cutter mode. Cutter Batch Cut the label once at the end of the printing job. This item is used to fine tune media stop location.
ZPL2 This “ZPL2” category can set up the printer settings for ZPL2. Darkness Print Speed Tear Off Tear Off Print Mode Peeler Off Print Width Cutter List Fonts List Images List Formats List Setup Control Prefix Format Prodix Feed Delimiter Char Menu ZPL2 Calibration...
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Use this item to setup print speed. The each increase or Print Speed decrease is 1 ips. Available setting is from 1 to 6. This item is used to fine tune media stop location. Available Tear Off +000 setting value is from “+” to “-” or “0” to “9”. This item is used to set the print mode.
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When reprint mode is enabled, you can reprint the last label Reprint Mode Disabled printer by pressing button on printer’s control panel. Selects the bitmap scaling factor. The first number is the Format Convert original dots per inch (dpi) value; the second, the dpi to which None you would like to scale.
Sensor This option is used to calibrate the selected sensor. We recommend calibrate the sensor before printing when changing the media. Auto Calibration Black Mark Continuous Manual Setup Black Mark Menu Sensor Continuous Auto Threshold Detect Fixed Maximum Length Advanced Item Description Default...
Interface This option is used to set the printer interface settings. Serial Menu Interface Ethernet 5.6.1 Serial Comm. This option is used to set the printer RS-232 settings. 1200 bps 2400 bps 4800 bps 9600 bps Baud Rate 19200 bps 38400 bps 57600 bps 115200 bps...
5.6.2 Ethernet Use this menu to configure internal Ethernet configuration check the printer’s Ethernet module status, and reset the Ethernet module. Status Menu Interface Ethernet DHCP Configure Static IP Item Description Default Use this menu to check the Ethernet IP address and Status MAC setting status.
5.7 File Manager This feature is used to check the printer available memory and file list. DRAM Menu File Manager FLASH Item Description Use this menu to show, delete and run (.BAS) the files saved in DRAM the printer DRAM memory. Use this menu to show, delete and run (.BAS) the files saved in FLASH the printer Flash memory.
Menu Diagnostics Print Config. Self-test printout Model name F/W version Firmware checksum Printer S/N TSC configuration file System date System time Printed mileage (meter) Cutting counter Print speed (inch/sec) Print darkness Label size (inch) Gap distance (inch)
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ZPL setting information Print darkness Print speed (inch/sec) Label size Control prefix Format prefix Delimiter prefix Printer power up motion Printer head close motion Note: ® ZPL is emulating for Zebra language. RS232 serial port configuration Numbers of download files Total &...
5.8.2 Dump Mode Captures the data from the communications port and prints out the data received by printer. In the dump mode, all characters will be printed in 2 columns. The left side characters are received from your system and right side data are the corresponding hexadecimal value of the characters.
5.8.3 Print Head This feature can check the temperature, resistance and bad dots for print head. Menu Diagnostics Print Head 5.8.4 Display This feature can check the display for printer. Menu Diagnostics Display 5.8.5 Sensor This feature can check the intension & reading values for printer sensors. Menu Diagnostics Sensor...
5.9 Advanced This feature is used to set the printer advanced settings. Display Brightness Touchscreen Calibration Menu Advanced Date & Time Cutter Type Language Item Description Display This item is used to setup the brightness for display. Brightness Touchscreen This item is used to calibrate the center of the cross for best result Calibration for touchscreen.
5.10 Service This feature is used to restore printer settings to defaults and checking information for printer. Initialization Menu Service Printer Information Contact us Item Description Initialization This feature is used to restore printer settings to defaults. Printer This feature is used to check printer serial number, printed mileage(m), Information labels(pcs.) and cutting counter.
6. Diagnostic Tool TSC’s Diagnostic Utility is an integrated tool incorporating features that enable you to explore a printer’s settings/status; change a printer’s settings; download graphics, fonts and firmware; create a printer bitmap font; and send additional commands to a printer. With the aid of this powerful tool, you can review printer status and setting in an instant, which makes it much easier to troubleshoot problems and other issues.
6.2 Printer Function 1. Connect the printer and computer with a cable. 2. Select the PC interface connected with bar code printer. USB cable Other cable The default interface setting is USB interface. If USB interface is connected with printer, no other settings need to be changed in the interface field.
6.3 Setting Ethernet by Diagnostic Tool The Diagnostic Utility is enclosed in the CD disk \Utilities directory. Users can use Diagnostic Tool to setup the Ethernet by RS-232, USB and Ethernet interfaces. The following contents will instruct users how to configure the Ethernet by these three interfaces. 6.3.1 Using USB interface to setup Ethernet interface 1.
6.3.2 Using RS-232 interface to setup Ethernet interface 1. Connect the computer and the printer with a RS-232 cable. 2. Turn on the printer power. 3. Start the Diagnostic Utility by double clicks on the icon. 4. Select “COM” as interface then click on the “Setup” button to setup the serial port baud rate, parity check, data bits, stop bit and flow control parameters.
6.3.3 Using Ethernet interface to setup Ethernet interface 1. Connect the computer and the printer to the LAN. 2. Turn on the printer power. 3. Start the Diagnostic Utility by double clicks on the icon. 4. Select “Ethernet” as the interface then click on the “Setup” button to setup the IP address, subnet mask and gateway for the on board Ethernet.
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Users can also change the “Printer Name” by another model name in this fields then click “Set Printer Name” to take effect this change. Note: After clicking the “Set Printer Name” or “Set IP” button, printer will reset to take effect the settings.
7. Troubleshooting The following guide lists the most common problems that may be encountered when operating this bar code printer. If the printer still does not function after all suggested solutions have been invoked, please contact the Customer Service Department of your purchased reseller or distributor for assistance.
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Can’t downloading the file to memory (FLASH / * The space of memory is full. * Delete unused files in the memory. DRAM/CARD) * SD card is damaged. * Use the supported capacity SD card. * SD card doesn’t insert * Insert the SD card again.
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* Calibrate the sensor sensitivity again. * Set the correct label size and gap size. * Press [MENU] [SELECT] x3[DOWN]x6 [SELECT] to fine tune the parameter of Shift Y. * If using the software BarTender, please set the vertical offset in the driver. * Media sensor sensitivity is not set properly.
8. Maintenance This session presents the clean tools and methods to maintain your printer. 1. Please use one of following material to clean the printer. Cotton swab Lint-free cloth Vacuum / Blower brush 100% Ethanol or Isopropyl Alcohol 2.
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Questions and answers
Printer stopped lining up the proper black mark calibration