Barbeques Galore Grand Turbo B3816ALP Operator's Manual

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Operator's Manual

Liquid Propane Gas (LPG) Grill

Models B3816ALP, B3816BLP, BAI16ALP & BAI16BLP

Natural Gas (NG ) Grill

Models B3816ANG, B3816BNG, BAI16ANG & BAI16BNG

B3816ALP/NG

FREE HELP

Grill Information Center:

FROM THE GRILL EXPERTS

Barbeques Galore

product and trained to help you with:

Assembly Questions

Grill Operation

Replacement of Damaged or Missing parts

visit www.grandhall.com or call:

1-800-474-5587

Monday - Friday 8:00am-4:30pm PST

IMPORTANT:

NOTE TO ASSEMBLER / INSTALLER:

Leave this manual with the consumer.

NOTE TO CONSUMER:

Keep this manual for future reference.

RECORD YOUR SERIAL #

__________________

(see silver CSA label on main body of grill)

BAI16ALP/NG

is the expert on this

B3816BLP/NG

WARNING

Failure to comply with these instructions could

result in a fire or explosion that could cause

serious bodily injury, death or property damage.

Whether this grill was assembled by you or

someone else, you must read this entire manual

before using your grill to ensure the grill is

properly assembled, installed and maintained.

Use your grill at least 3 feet away from any

wall or surface. Use your grill at least 3 feet

away from combustible objects that can melt or

catch fire such as vinyl or wood siding, fences

and overhangs or sources of ignition including

pilot lights on water heaters and live electrical

appliances.

THIS GAS APPLIANCE IS DESIGNED FOR

OUTDOOR USE ONLY.

Never use your gas grill in a garage, porch,

shed, breezeway or any other enclosed area.

Never obstruct the flow of ventilation air

around your gas grill housing.

Never disconnect the gas regulator or any gas

fitting while your grill is lit. A lit grill can ignite

leaking gas and cause a fire or explosion which

could result in property damage, personal injury

or death.

Manual # P80151152A -

BAI16BLP/NG

Date:2016/01/20

Table of Contents

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Summary of Contents for Barbeques Galore Grand Turbo B3816ALP

Page 1 Grill Information Center: FROM THE GRILL EXPERTS Ÿ Failure to comply with these instructions could Barbeques Galore is the expert on this result in a fire or explosion that could cause product and trained to help you with: serious bodily injury, death or property damage.
Page 2: Table Of Contents
WARNING Table of Contents Primary Safety Warnings......1-3 Pre-Assembly Instructions.......3 Do not store or use gasoline or other Part Diagrams and Lists......4-15 flammable liquids or vapors in the Assembly Instructions.........16-23 vi c ini ty of t his or an y ot h er Use &...
Page 3: Pre-Assembly Instructions
Pre-Assembly Instructions For Your Safety CAUTION PRE-ASSEMBLY Read and perform the following pre-assembly instruc- tions: Failure to comply with these instructions may result Tools Required for Assembly in a hazardous situation which, if not avoided, may • protective work gloves result in injury.
Page 4 Hardware Parts List for Models B3816ALP/NG & B3816BLP/NG PART # PART DESCRIPTION PURPOSE OF PART P06013026A Hardware Pack For use in assembly of B3816ALP/NG & B3816BLP/NG Models S162G04081 Hex Head Screw 1/4"x1/2" Install Bowl to Cart (for B3816ALP/NG Models) S112G04041 Phillips Head Screw 1/4"x1/4" S112G04041 Phillips Head Screws 1/4"x1/4"...
Page 5 Hardware Parts List for Models BAI16ALP/NG & BAI16BLP/NG PART # PART DESCRIPTION PURPOSE OF PART P06013027A Hardware Pack For use in assembly of BAI16ALP/NG & BAI16BLP/NG Models S162G04081 Hex Head Screw 1/4"x1/2" Install Bowl to Cart (for BAI16ALP/NG Models) S112G04041 Phillips Head Screw 1/4"x1/4" S112G04041 Phillips Head Screws 1/4"x1/4"...
Page 6 Parts Diagram for Models B3816ALP/NG & B3816BLP/NG 56b(Optional)
Page 7 Parts List for Model B3816ALP/NG & B3816BLP/NG DESCRIPTION B3816ALP/NG PART# B3816BLP/NG PART# Lid Assembly Y0130032 Y0130032 Lid Handle Bracket P00303016E P00303016E Lid Handle P00205120B P00205120B Lid Handle Heat-Insulating Spacer P06801002A P06801002A Temperature Gauge Seat P00614015A P00614015A Temperature Gauge P00601251A P00601251A Protective Pad P05518002I P05518002I...
Page 8 Parts List for Models B3816ALP/NG & B3816BLP/NG DESCRIPTION B3816ALP/NG PART# B3816BLP/NG PART# Lighting Stick Assembly P05507140M P05507140M Cart Top Shelf P01010040C Cart Bottom Shelf P01010044C Cart Side Panel,Left P07602027A Cart Side Panel,Right P07603030A Cart Rear Panel P07701079A Transformer P05374022B P05374022B Transformer Connecting Bracket P03328082C P03328082C...
Page 9 Parts List for Models B3816ALP/NG & B3816BLP/NG DESCRIPTION B3816ALP/NG PART# B3816BLP/NG PART# Side Burner Orifice Connection Hose P03701028F P03701028F Extension Fitting for Side Burner P03901038A Side Burner Electrode P02607058M Side Burner Orifice-LP P06533018A Side Burner Orifice-NG P06533019A Side Burner Lid Chain P05522001A Back Burner Wind Shield P06906109C...
Page 10 Parts Diagram for Models BAI16ALP/NG & BAI16BLP/NG 59b(Optional)
Page 11 Parts List for Models BAI16ALP/NG & BAI16BLP/NG DESCRIPTION BAI16ALP/NG PART# BAI16BLP/NG PART# Lid Assembly Y0130015 Y0130015 Lid Handle Bracket P00303016E P00303016E Lid Handle P00205064B P00205064B Lid Handle Heat-Insulating Spacer P06801002A P06801002A Temperature Gauge Seat P00614015A P00614015A Temperature Gauge P00601251A P00601251A Protective Pad P05518002I P05518002I...
Page 12 Parts List for Models BAI16ALP/NG & BAI16BLP/NG DESCRIPTION BAI16ALP/NG PART# BAI16BLP/NG PART# Regulator / NG P03628001B P03628001B Extension Fitting - Inlet (NG only) P03901017A P03901017A Hose, 12 FT. NG (Sold Separately) P03704001A P03704001A Cart Top Shelf P01010039C Cart Bottom Shelf P01010038C Cart Side Panel,Left P07602027A...
Page 13 2. Part Number 3. Part Description 4. Quantity of parts needed Important: Use only Barbeques Galore’s replacement parts. The use of any part that is not a Barbeques Galore’s replacement part can be dangerous and will also void your product warranty. Keep this Operator's Manual for convenient referral and...
Page 14 Rotisserie Assembly Parts Diagram for B3816ALP/NG & B3816BLP/NG Rotisserie Assembly Parts List DESCRIPTION PART# P05508181A Rot. Roller S195G04081 Rot. Thumbscrew 1/4"x1/2" Rot. Spit P05508256A Rot. Holding Fork P05508077A P03308002A Rot. Motor Bracket Rot. Motor/AC P07101031B Rot. Screw 3/16"x1/2"UNC S112G03084 S411G03064 Rot.
Page 15 Rotisserie Assembly Parts Diagram for BAI16ALP/NG & BAI16BLP/NG Rotisserie Assembly Parts List DESCRIPTION PART# Rot. Roller P05508181A Rot. Thumbscrew 1/4"x1/2" S195G04081 Rot. Spit P05508183A Rot. Holding Fork P05508046A Rot. Motor Bracket P03308006C Rot. Motor/AC P07101027B Rot. Screw 3/16"x1/2"UNC S112G03084 Rot. Washer 3/16" S411G03064 Hardware for Rotisserie Rot.
Page 16: Assembly Instructions
Assembly Instructions for B3816ALP/NG & BAI16ALP/NG CAUTION : While it is possible for one person to assemble this grill, obtain assistance from another person when handling some of the larger, heavier pieces. Remove Left Cart Side Panel Trim Plate and Drawers (for B3816ALP/NG) Open the Left Door and remove the 6 Phillips Head Screws 3/16"x1/2"...
Page 17 Install the Grill Head onto the Cart (for BAI16ALP/NG Models) With the help of your assistants, lift the Grill Head onto the top of the Cart so that the bottom of the bowl sits on the Cart Top Shelf. Make sure the LP Regulator goes through the hole on the Cart Top Shelf. Remove the Grease Tray from the bottom of the Grill Head.
Page 18 Install the Side Burner Lid Chain (for B3816ALP/NG Models) Remove the pre-assembled Phillips Head Screw 1/4"x1/2" from the Rear Panel of the Bowl Frame as shown. Reserve this screw for later step. Install the Side Burner Lid Chain onto the Rear Bowl Panel using the reserved Phillips Head Screw 1/4"x1/2"...
Page 19 Assembly Instructions for B3816BLP/NG & BAI16BLP/NG CAUTION : While it is possible for one person to assemble this grill, obtain assistance from another person when handling some of the larger, heavier pieces. Install Bowl Side Trim Panels Install the Rear Trim Panel to the Rear Panel of the Bowl Frame using 3 Pan Head Screws 1/4"x1/2", and tighten securely.
Page 20 Install Grill Head With the help of your assistants, place the Grill Head into the cutout of your grill island (See Diagram). NOTE: The grill head is designed to fit into an island of your own design. The island shown in the diagram is for illustration purposes only.
Page 21 Install NG Regulator and 12 Foot Hose (for B3816BNG & BAI16BNG models) Install the NG Regulator to the Manifold Extension Fitting and tighten securely. Connect the Swivel Nut of the 12 foot Hose to the NG Regulator. WHEN YOU FINISHED THIS STEP, PLEASE SKIP TO STEP 7. NOTE: Make sure the 12 ft.
Page 22 Install Partition Panel (for B3816BLP & BAI16BLP Models) Install the Partition Panel (not included in this unit) onto the left island. Make sure there is 22-24" of clearance between the partition panel and the Tank Holder Assembly. CAUTION: Build your grill island before installing the LP Gas Tank and Partition Panel (Not included in this unit).
Page 23 Main Burner Electrode Check With the assistance of another person, Cooking Rack/Secondary perform this Electrode Check before Cooking Grids proceeding. This test will ensure that the Spark Electrode Tips are properly positioned so your grill lights Flame Tamer Rack easily. Flame Tamer/Ceramic, Be sure all Control Knobs are set to "OFF"...
Page 24: Use & Care Instructions
USE AND CARE INSTRUCTIONS CORRECT USE OF LP GAS TANK Keep fire extinguisher readily accessible. In the event of a oil/grease fire, do not attempt to extinguish LP Gas grill models are designed for use with a standard with water. Use type B extinguisher or smother with 20 lb.
Page 25 USE AND CARE INSTRUCTIONS NOTE about LP Gas Tank Exchange Programs WARNING Many retailers that sell grills offer you the option of replacing your empty LP Gas tank through an exchange service. Use only those reputable exchange compa- nies that inspect, precision fill, test and certify their Refer to the this table when designing the island unit tanks.
Page 26 The top of the lower ventilation openings cannot be more than 5" from the floor of the island. Every ventilation opening must have a minimum of 1/8" (See Fig. 4 on page 22). Contact a Barbeques Galore’s associate for more details. Fig. 1 Partition Panel Stainless Steel Tube (Refer to the Note below).
Page 27 USE AND CARE INSTRUCTIONS LP Gas Model only: Check all connections for LP Gas Leaks Connect Regulator with Hose to your LP Gas Tank Never test for leaks with an open flame. Prior to first use, at the beginning of each season, or every time Turn all Control Knobs to the OFF position.
Page 28: Natural Gas Connection
Natural Gas Connection Fig.1 Natural Gas Model only: Connecting Natural Gas To Your Grill Connect the Swivel nut of the 12' Natural Gas Hose to the horizontal fitting of NG Regulator NG Regulator as shown in Fig.1. Connect the other hose end (male plug) to the gas supply line from your home.
Page 29 USE AND CARE INSTRUCTIONS Grill Lighting Instructions Before each use, check all hoses for cracks, nicks, cuts, burns or abrasions. If a hose is damaged in any way, do not use your grill before replacing the hose with an authorized part from the Parts List. Also make sure all Infrared Rotisserie Main Burner...
Page 30: Lighting Instructions
Manually Lighting Your Grill By Paper Match Infrared Burner Lighting Instructions To light your gas grill by match, insert a match into the Follow steps 1 through 5 of the Grill Lighting Lighting Stick and follow steps 1 through 5 of the Grill Instructions.
Page 31: Troubleshooting
USE AND CARE INSTRUCTIONS Troubleshooting To purge air from your gas line and/or reset If the grill fails to light : the regulator excess gas flow device: Turn gas off at source and turn Control Knobs to OFF. Wait at least 5 minutes for gas to clear, then retry. Turn Control Knobs to the OFF position.
Page 32 USE AND CARE INSTRUCTIONS WARNING CORRECT ROTISSERIE USE Read all instructions before initial use. IMPORTANT: When using electrical appliances, basic safety precautions should always be used. To protect against electrical shock, do not immerse The Rotisserie Motor is set for 120V, 60Hz AC current. electrical cord, plugs or motor in water or expose to The Rotisserie is for outdoor use only.
Page 33: Rotisserie Instruction
Rotisserie Instructions Remove all components from the carton. Attach the Motor Bracket on the outside of the left grill bowl panel. Align the two holes of the Bracket with the holes on the grill bowl. Tighten securely using two Screws 3/16"x1/2" UNC and Plain Washers provided. Rotisserie Screw 3/16"x1/2"...
Page 34 Install the AC (alternating current) Rotisserie Motor onto the Motor Bracket as shown below. Be sure the Motor attaches to the Bracket with the electrical cord down. This installation insures that once the Spit is inserted into the Motor it will also rest securely into the slot of your grill bowl. Rotisserie Motor Rotisserie Motor Motor Bracket...
Page 35: Cleaning And Maintenance
Cleaning Exterior Stainless Steel Surfaces: CLEANING AND MAINTENANCE Routine care and maintenance is required to preserve Proper care and maintenance will keep your grill in top operating the appearance and corrosion resistance of stainless condition and prolong its life. Follow these cleaning procedures steel.
Page 36 2. 2. CLEANING THE BURNER TUBES AND BURNER PORTS Regardless of which Burner cleaning procedure you To reduce the chance of FLASHBACK FIRE you must clean the Burner Tubes as follows at least once a month in use, we recommend that you also complete the follow- ing cleaning regimens to help prolong Burner life.
Page 37 Cooking Instructions Burn-Off Indirect Cooking using Main Burners Before cooking on your gas grill for the first time, you should "burn off" the grill to eliminate any odor or foreign The indirect cooking method can also be used with the matter.
Page 38 Guide to Grilling using the Main Burners and Direct Cooking Method Approximate Cooking Times Grilling Steak and Ribs Cut of Meat Rare: 4-8 minutes Turn the grill Burners on HI, close the Lid and preheat your T-bone steak Medium: 10-14 minutes grill 10 to 15 minutes.
Page 39 Guide to Searing using the Infrared Cooking Zone • Important notes about using the Infrared Burner Once lit, leave the Infrared Burner on High and sear both sides of meat using the guidelines below. Whether you are a seasoned chef or a newcomer to gas •...
Page 40 Guide to Roasting and Baking Using the Main Burners Food preparation An Important Note About Heat Settings Trim meat of excess fat. Truss meat and poultry with cooking The suggested heat settings shown are approximate. There string to retain shape if desired. Bacon strips can be used to are many factors such as outside temperature, wind condi- cover the outside surface of lean meat and poultry to help tions and grill location that affect your grill performance.
Page 41 Guide to Rotisserie Cooking Guide to Smoking Slow Cooking with a Rotisserie Preparing to Smoke Rotisserie cooking produces foods that are moist, flavor- Smoking gives food a distinctive, delicious flavor. You will find ful and attractive. The rotisserie system is most com- a variety of wood chips available for use in smoking grilled monly used for cooking meat or poultry and is designed foods.
Page 42 Question: Question: Sometimes I hear a humming sound coming from my Can I convert my grill from one fuel type to another in regulator. What causes this? And - My grill has a low other words from LPG to NG or vice versa? flame and sometimes will not light.
Page 43 Question: The Regulator and Hose supplied with my gas grill After every use (after your grill has cooled down), wipe does not fit the older LP Gas tank I’ve used for years. stainless surfaces with a soft, soapy cloth or sponge Why not? then rinse with water.
Page 44 Grand Home Holdings dba Barbeques Galore Limited Lifetime Warranty Barbeques Galore will warrant to the ORIGINAL PURCHASER of this product that it will be free of defects in material and workmanship for set periods below from the date of purchase when used under normal outdoor use and correct assembly.

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