Barbeques Galore Grand Turbo B4019LP Operator's Manual

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Operator's Manual

Liquid Propane Gas (LPG) Grill

Models B4019LP

Natural Gas (NG ) Grill

Models B4019NG

FREE HELP

Grill Information Center:

FROM THE GRILL EXPERTS

Barbeques Galore is the expert on this

product and trained to help you with:

Assembly Questions

Grill Operation

Replacement of Damaged or Missing parts

visit www.grandhall.com or call:

1-800-474-5587

Monday - Friday 8:30am-4:30pm PST

IMPORTANT:

NOTE TO ASSEMBLER / INSTALLER:

Leave this manual with the consumer.

NOTE TO CONSUMER:

Keep this manual for future reference.

RECORD YOUR SERIAL #

__________________

(see silver CSA label on main body of grill)

WARNING

Failure to comply with these instructions could

result in a fire or explosion that could cause

serious bodily injury, death or property damage.

Whether this grill was assembled by you or

someone else, you must read this entire manual

before using your grill to ensure the grill is

properly assembled, installed and maintained.

Use your grill at least 3 feet away from any

wall or surface. Use your grill at least 3 feet

away from combustible objects that can melt or

catch fire such as vinyl or wood siding, fences

and overhangs or sources of ignition including

pilot lights on water heaters and live electrical

appliances.

THIS GAS APPLIANCE IS DESIGNED FOR

OUTDOOR USE ONLY.

Never use your gas grill in a garage, porch,

shed, breezeway or any other enclosed area.

Never obstruct the flow of ventilation air

around your gas grill housing.

Never disconnect the gas regulator or any gas

fitting while your grill is lit. A lit grill can ignite

leaking gas and cause a fire or explosion which

could result in property damage, personal injury

or death.

Manual # P80151157B - Date:2020/10/14

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Summary of Contents for Barbeques Galore Grand Turbo B4019LP

Page 1 FROM THE GRILL EXPERTS Ÿ Failure to comply with these instructions could Barbeques Galore is the expert on this result in a fire or explosion that could cause product and trained to help you with: serious bodily injury, death or property damage.
Page 2: Table Of Contents
WARNING Table of Contents Primary Safety Warnings......1-3 Pre-Assembly Instructions.......3 Do not store or use gasoline or other Part Diagrams and Lists......4-8 flammable liquids or vapors in the Assembly Instructions.........9-12 vi c ini ty of t his or an y ot h er Use &...
Page 3: Pre-Assembly Instructions
Pre-Assembly Instructions For Your Safety CAUTION PRE-ASSEMBLY Read and perform the following pre-assembly instruc- tions: Failure to comply with these instructions may result Tools Required for Assembly in a hazardous situation which, if not avoided, may • protective work gloves result in injury.
Page 4 Hardware Parts List for Models B4019LP/NG PART # PART DESCRIPTION PURPOSE OF PART S182G03061 Pan Head Screw 3/16" x 3/8" Install the Transformer Bracket S182G03061 Pan Head Screw 3/16" x 3/8" Install the Bracket with LP Regulator (LPG Model Only) S182G03061 Pan Head Screw 3/16"...
Page 5 4. Quantity of parts needed Important: Use only Barbeques Galore’s replacement parts. The use of any part that is not a Barbeques Galore’s replacement part can be dangerous and will also void your product warranty. Keep this Operator's Manual for convenient referral and...
Page 6 Parts List for Model B4019LP/NG PART NO. QTY. DESCRIPTION Lid Assembly P0011982AA Temperature Gauge Seat P00614031A Temperature Gauge P00601551A Lid Handle Bracket P00303234B Lid Handle Heat-Insulating Spacer P06801002A Lid Handle P00205126B Cooking Rack/Secondary P01517009B Cooking Grid P01606047B Smoker Box P06701020A Flame Tamer/Rack P01720044B Flame Tamer/Ceramic...
Page 7 Parts List for Model B4019LP/NG PART NO. QTY. DESCRIPTION Control Knob Seat P03447024A Control Knob - Main Burner P03448014A Control Knob - Back Burner P03448024A Lighting Stick Assembly P05507140M Regulator Assembly (NG) P03614005C Regulator with Hose(LPG) - not included P03635005A Regulator Hose Connector (LPG) - not included P03901056C Tank Tray Set (LPG) - not included...
Page 8 Rotisserie Assembly Parts Diagram for B4019LP/NG Rotisserie Assembly Parts List PART# DESCRIPTION P05508254A Rot. Collar Rot. Thumbscrew 1/4"x1/2" S196G04081 P05508231A Rot. Spit P05508257A Rot. Holding Fork Rot. Motor Bracket P03308012C P07101039B Rot. Motor/AC S112G03081 Rot. Phillips Head Screw 3/16"x1/2" UNC Rot.
Page 9: Assembly Instructions
Assembly Instructions for B4019LP&B4019NG CAUTION : While it is possible for one person to assemble this grill, obtain assistance from another person when handling some of the larger, heavier pieces. Install Grill Head With the help of your assistants, place the Grill Head into the cutout of your grill island (See Diagram). NOTE: The grill head is designed to fit into an island of your own design.
Page 10 Install NG Regulator Install the NG Regulator to the Manifold Extension Fitting and tighten securely. Proper ventilation must be added to the island. Manifold Extension Fitting NG Regulator Install Regulator, Tank Tray Set and Liquid Propane(LP) Gas Tank NOTE: To comply with the standarad, a built-in appliance for use with a remote self-contained LP gas supply system must use rigid pipe,semi-rigid pipe or a connector complying with the Standard for Connectors for Gas Appliances, ANSI Z21.24/CSA 6.10, or the Standard for Connectors for Outdoor Gas Appliances and Manufactured Homes, ANSI Z21.75/CSA 6.27 to connect the appliance...
Page 11 Install Partition Panel Install the Partition Panel (not included in this unit) onto the left island. Make sure there is 22-24" of clearance between the partition panel and the Tank Holder Assembly. CAUTION: Build your grill island before installing the LP Gas Tank and Partition Panel (Not included in this unit).
Page 12 Main Burner Electrode Check With the assistance of another person, perform this Electrode Check before proceeding. Cooking Rack/Secondary This test will ensure that the Spark Electrode Tips are properly positioned so your grill lights easily. Cooking Grids Be sure all Control Knobs are set to "OFF" and open the Grill Lid.
Page 13 Grand Home Holdings / Barbeques Galore are not the wind (if the liable for any 3rd party construction or installation of island/structure is located its products.
Page 14: Use & Care Instructions
USE AND CARE INSTRUCTIONS CORRECT USE OF LP GAS TANK Keep fire extinguisher readily accessible. In the event of a oil/grease fire, do not attempt to extinguish LP Gas grill models are designed for use with a standard with water. Use type B extinguisher or smother with 20 lb.
Page 15 USE AND CARE INSTRUCTIONS NOTE about LP Gas Tank Exchange Programs WARNING Many retailers that sell grills offer you the option of replacing your empty LP Gas tank through an exchange service. Use only those reputable exchange compa- nies that inspect, precision fill, test and certify their Refer to the this table when designing the island unit tanks.
Page 16 The top of the lower ventilation openings cannot be more than 5" from the floor of the island. Every ventilation opening must have a minimum of 1/8" (See Fig. 4 on page 22). Contact a Barbeques Galore’s associate for more details. Stainless Steel Tube (Refer to the Note below).
Page 17 USE AND CARE INSTRUCTIONS LP Gas Model only: Check all connections for LP Gas Leaks Connect Regulator with Hose to your LP Gas Tank Never test for leaks with an open flame. Prior to first use, at the beginning of each season, or every time Turn all Control Knobs to the OFF position.
Page 18: Natural Gas Connection
Natural Gas Connection Fig.1 Natural Gas Model only: Connecting Natural Gas To Your Grill Connect the Swivel nut of the 12' Natural Gas Hose to the horizontal fitting of NG Regulator NG Regulator as shown in Fig.1. Connect the other hose end (male plug) to the gas supply line from your home.
Page 19 USE AND CARE INSTRUCTIONS Grill Lighting Instructions Before each use, check all hoses for cracks, nicks, cuts, burns or abrasions. If a hose is damaged in any way, do not use your grill before replacing the hose with an authorized part from the Parts List. Also make sure all gas supply connections are securely tightened.
Page 20: Lighting Instructions
Manually Lighting Your Grill By Paper Match Infrared Burner Lighting Instructions To light your gas grill by match, insert a match into the Follow steps 1 through 5 of the Grill Lighting Lighting Stick and follow steps 1 through 5 of the Grill Instructions.
Page 21: Troubleshooting
USE AND CARE INSTRUCTIONS Troubleshooting To purge air from your gas line and/or reset If the grill fails to light : the regulator excess gas flow device: Turn gas off at source and turn Control Knobs to OFF. Wait at least 5 minutes for gas to clear, then retry. Turn Control Knobs to the OFF position.
Page 22 USE AND CARE INSTRUCTIONS WARNING CORRECT ROTISSERIE USE Read all instructions before initial use. IMPORTANT: When using electrical appliances, basic safety precautions should always be used. To protect against electrical shock, do not immerse The Rotisserie Motor is set for 120V, 60Hz AC current. electrical cord, plugs or motor in water or expose to The Rotisserie is for outdoor use only.
Page 23: Rotisserie Instruction
Rotisserie Instructions Remove all components from the carton. Attach the Motor Bracket on the outside of the left grill bowl panel. Align the two holes of the Bracket with the holes on the grill bowl. Tighten securely using two Screws 3/16"x1/2" UNC and Plain Washers provided. Rotisserie Screw 3/16"x1/2"...
Page 24 Install the AC (alternating current) Rotisserie Motor onto the Motor Bracket as shown below. Be sure the Motor attaches to the Bracket with the electrical cord down. This installation insures that once the Spit is inserted into the Motor it will also rest securely into the slot of your grill bowl. Rotisserie Motor Motor Bracket Insert the assembled Rotisserie into the Motor as shown below.
Page 25: Cleaning And Maintenance
Cleaning Exterior Stainless Steel Surfaces: CLEANING AND MAINTENANCE Routine care and maintenance is required to preserve Proper care and maintenance will keep your grill in top operating the appearance and corrosion resistance of stainless condition and prolong its life. Follow these cleaning procedures steel.
Page 26 2. 2. CLEANING THE BURNER TUBES AND BURNER PORTS Regardless of which Burner cleaning procedure you To reduce the chance of FLASHBACK FIRE you must clean the Burner Tubes as follows at least once a month in use, we recommend that you also complete the follow- ing cleaning regimens to help prolong Burner life.
Page 27 Cooking Instructions Burn-Off Indirect Cooking using Main Burners Before cooking on your gas grill for the first time, you should "burn off" the grill to eliminate any odor or foreign The indirect cooking method can also be used with the matter.
Page 28 Guide to Grilling using the Main Burners and Direct Cooking Method Approximate Cooking Times Grilling Steak and Ribs Cut of Meat Rare: 4-8 minutes Turn the grill Burners on HI, close the Lid and preheat your T-bone steak Medium: 10-14 minutes grill 10 to 15 minutes.
Page 29 Guide to Searing using the Infrared Cooking Zone • Important notes about using the Infrared Burner Once lit, leave the Infrared Burner on High and sear both sides of meat using the guidelines below. Whether you are a seasoned chef or a newcomer to gas •...
Page 30 Guide to Roasting and Baking Using the Main Burners Food preparation An Important Note About Heat Settings Trim meat of excess fat. Truss meat and poultry with cooking The suggested heat settings shown are approximate. There string to retain shape if desired. Bacon strips can be used to are many factors such as outside temperature, wind condi- cover the outside surface of lean meat and poultry to help tions and grill location that affect your grill performance.
Page 31 Guide to Rotisserie Cooking Guide to Smoking Slow Cooking with a Rotisserie Preparing to Smoke Rotisserie cooking produces foods that are moist, flavor- Smoking gives food a distinctive, delicious flavor. You will find ful and attractive. The rotisserie system is most com- a variety of wood chips available for use in smoking grilled monly used for cooking meat or poultry and is designed foods.
Page 32 Question: Question: Sometimes I hear a humming sound coming from my Can I convert my grill from one fuel type to another in regulator. What causes this? And - My grill has a low other words from LPG to NG or vice versa? flame and sometimes will not light.
Page 33 Question: The Regulator and Hose supplied with my gas grill After every use (after your grill has cooled down), wipe does not fit the older LP Gas tank I’ve used for years. stainless surfaces with a soft, soapy cloth or sponge Why not? then rinse with water.
Page 34 Grand Home Holdings dba Barbeques Galore Limited Lifetime Warranty Barbeques Galore will warrant to the ORIGINAL PURCHASER of this product that it will be free of defects in material and workmanship for set periods below from the date of purchase when used under normal outdoor use and correct assembly.

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