Barbeques Galore BEEFMASTER V Series Instructions For Assembly And Use

Barbeques Galore BEEFMASTER V Series Instructions For Assembly And Use

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WELCOME TO THE WORLD OF BARBEQUES GALORE OUTDOOR COOKING
INSTRUCTIONS FOR ASSEMBLY AND USE
OF BEEFMASTER V-SERIES BARBEQUES
For the safe use and enjoyment of your new barbeque
These instructions contain important information that needs to be followed for the safe
assembly and use of your new barbeque. Please read through carefully and completely
prior to assembly.
Take care to remove all packaging materials & protective coatings from the bbq before first
use. When unpacking the barbeque, keep it resting on its polystyrene foam base until ready
to install onto the cart or build-in or island. This will avoid any damage to parts while the unit
is not fixed into place.
For Barbeque Head Models:
G2BV, G2PBV, G2PDXB, G4BV, G4PBV, G4DXBV, G6BV, G6PBV, G6DXBV
Tools required:Two adjustable spanners; One Phillips head screwdriver; One Regular
screwdriver. Special tools required as well for NG conversion. See inside for details.
See also instruction manuals provided separately with associated carts, side shelves, side
burners and build-in kits.
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Summary of Contents for Barbeques Galore BEEFMASTER V Series

  • Page 1 WELCOME TO THE WORLD OF BARBEQUES GALORE OUTDOOR COOKING INSTRUCTIONS FOR ASSEMBLY AND USE OF BEEFMASTER V-SERIES BARBEQUES For the safe use and enjoyment of your new barbeque These instructions contain important information that needs to be followed for the safe assembly and use of your new barbeque.
  • Page 2 Australia has an excellent safety record when it comes to gas appliances. This reflects both the high quality of appliances sold, as well as growing consumer awareness about safety. We urge you to follow the guidelines below together with these instructions for safe use, to prevent overheating and to produce great cooking results.
  • Page 3 USE CAUTION when touching a hot barbeque, especially on surfaces close to the • firebox or roasting hood. • It is fine to pre-heat with all burners on HI and the hood closed, but NEVER let the temperature on the hood thermometer exceed 250°C on the hood thermometer. When cooking with the hood closed, turn one or more burners to LO or OFF as •...
  • Page 4 This appliance must only be used in an above ground, open air situation with natural ventilation, without stagnant areas, where gas leakage and products of combustion are rapidly dispersed by wind and natural convection. Any enclosure in which the appliance is used must comply with one of the following: (1) Any enclosure with walls on all sides, but at least one permanent opening at ground...
  • Page 5 • The support structure must be only non-combustible material. Clearances of the barbeque from combustible materials (e.g. wooden fences and gyprock walls and painted surfaces): 300mm from sides and rear; 1000mm vertically above; 10mm below. If part of the structure is composed of combustible materials, ensure that the combustible material is separated from the sides and rear of the barbeque by at least 300 mm.
  • Page 6 CAVITY REQUIRED WIDTH AND DEPTH Min 1215 mm, Max 1220 mm (6B) Min 895 mm, Max 900 mm (4B) Min 575 mm, Max 580 mm (2B) Min 50 mm gap behind the bbq for ventilation! BBQ DIMENSIONS AND REQUIRED HEIGHT 620.3mm ≥...
  • Page 7 If connecting to a standard Natural Gas bayonet outlet, the correct hose and governor assembly must be used (code: NGCK250VJQ) available at your nearest Barbeques Galore store. If connecting direct to the Natural Gas supply, the gasfitter will need to use a Natural Gas governor (code: RCV250Q) and appropriate pipes and fittings for your particular installation.
  • Page 8 There are two approaches to permanent piped installations: (1) Direct Permanent Piped Connection: Your barbeque may be permanently connected to the Natural Gas main gas lines or LPG cylinder via copper pipe. This must be done entirely by the gasfitter, in accordance with requirements of AS/NZS 5601, and local gas authority requirements.
  • Page 9 Contents list. Carefully unpack the carton and check all the parts: For Beefmaster Two Burner Barbeque (G2BV) & Premium Beefmaster Two Burner Barbeque G2PBV: Before you start, check that you have all the contents as below. Remove all items including any packing materials from the firebox and hood assembly.
  • Page 10 Contents list. Carefully unpack the carton and check all the parts: For Beefmaster Deluxe Two Burner Barbeque (G2DXBV): Before you start, check that you have all the contents as below. Remove all items including any packing materials from the firebox and hood assembly. Discard any packaging materials and protective coatings once you have accounted for all the parts.
  • Page 11 Contents list. Carefully unpack the carton and check all the parts: For Beefmaster Four Burner Barbeque (G4BV), Premium Beefmaster Four Burner Barbeque (G4PBV) , Beefmaster Six Burner Barbeque (G6BV), & Premium Beefmaster Six Burner Barbeque (G6PBV): Before you start, check that you have all the contents as below.
  • Page 12 Contents list. Carefully unpack the carton and check all the parts: For Beefmaster Deluxe Four Burner Barbeque (G4DXBV) & Beefmaster Deluxe Six Burner Barbeque (G6DXBV): Before you start, check that you have all the contents as below. Remove all items including any packing materials from the firebox and hood assembly.
  • Page 13 Assembly instructions If you are assembling a cart model or steel island, make sure you have the separately supplied steel cart (code MC2BV or MC2DXB for 2 burner, code MC4BV or MC4DXB for 4 burner, code MC6BV or MC6DXB for 6 burner). Assemble the cart(s) before you start on the barbeque head assembly using the instruction manual supplied separately with the cart.
  • Page 14 Assembly instructions (continued) STEP 1 (ALL MODELS): Position the Grease Channeling Tray Support Brackets. Grease Channeling Tray Bracke t Four M4*8mm Screws WHAT YOU NEED Two Grease Channeling Tray Support Brackets Four M4*8mm Screws Screw the left and rights Grease Channeling Tray Support Brackets to the Separator Panel.
  • Page 15 Assembly instructions (continued) STEP 3 (FOR DELUXE MODELS 4B AND 6B ONLY): Attach the rear burner ignitor WHAT YOU NEED One ignition module and cover box One AAA 1.5V battery (a) Open the cap of the Ignition Module and insert the Battery with the positive terminal outwards as shown.
  • Page 16 Assembly instructions (continued) (a) If the cart Door Beam is already attached, detach it by removing the four screws as shown. Door Beam 门横梁 (b) Locate the Cart Top Panel in place and fix it to the cart, using two M6*12mm screws each side and three screws at the back as shown.
  • Page 17 Assembly instructions (continued) STEP 5 (CART MODELS ONLY): Fix the firebox and hood assembly onto the cart. Four M6*16mm Screws Four M6 Washers Four Spring Washers WHAT YOU NEED Four M6*16mm Screws Four Spring Washers Four M6 Washers (a) With help, carefully position the firebox and hood assembly onto the cart. As it is lowered into place, the gas hose and regulator (and the electrical leads for deluxe models) will need to be carefully threaded through the rubber grommet access hole in the cart top panel.
  • Page 18 Assembly instructions (continued) STEP 6 (ONLY IF JOINING ADJACENT BARBEQUES): Join the carts and fireboxes. If you are joining two carts and barbeques together, e.g. a 2B and 4B to make a 6B, then first assemble each head onto its respective cart as above. Adjust the cart heights to match each other as outlined in the cart assembly manual, and then join the adjacent carts and fireboxes as detailed below.
  • Page 19 Assembly instructions (continued) (b) Where applicable for two adjacent Barbeques only, bolt the fireboxes together WHAT YOU NEED Two M6 Screws Four M6 Washers Two M6 Nuts Two Spring Washers Two M6*60mm Screws Four M6 Washers Two M6 Nuts Two Spring Washers Join the two heads using Two sets M6*60mm screws, M6 Washers and Nuts as shown below (carts not shown for clarity, but they should already be levelled and joined).
  • Page 20 Assembly instructions (continued) STEP 7 (ONLY IF ATTACHING SIDE SHELVES, SIDE BURNER or BUILD-IN BRACKET): Refer now to the instructions separately supplied with the Side Shelves, Side Burner and Build-in Brackets. Follow those instructions to fit the side shelves and side burner or build-in brackets.
  • Page 21 Assembly instructions (continued) STEP 8 (FOR 4B and 6B BARBEQUES ONLY): Fit the Grease Cup and Foil Dish. Grease Cup Foil Dish Put the Foil Dish into the Grease Cup, then fit the Grease Cup into the Cart Top Panel as shown. STEP 9 (FOR ALL MODELS): Locate the grease channeling tray into position.
  • Page 22 Assembly instructions (continued) STEP 10 (FOR STANDARD AND PREMIUM ONLY): Fit the flame tamer(s) 2B One Flame Tamer 4B Two Flame Tamers 6B Four Flame Tamers The Flame Tamers fit above each burner in the cooking grill portion of the barbeque only. Flame tamers are not required underneath the hotplate.
  • Page 23 Assembly instructions (continued) STEP 12 (FOR ALL MODELS: Position the cooking grill and hotplate WHAT YOU NEED 2B One cooking grill and one hotplate 4B Two cooking grills and one hotplate 6B Two cooking grills and one hotplate Place the Cooking Grill(s) on the upper support shoulder in the firebox as shown. Position the cooking grill(s) above the flame tamer or ceramic tiles.
  • Page 24 Assembly instructions (continued) STEP 14 (FOR DELUXE MODELS 4B AND 6B ONLY): Attach the rotisserie WHAT YOU NEED One Motor Bracket One Motor 240V Adaptor One DC Motor (a) Fit the motor bracket Remove the two M6*15mm screws, washers and hex nuts that come pre-assembled with the motor bracket.Use them to assemble the Motor Bracket to the right wind shield by using as shown.
  • Page 25 Assembly instructions (continued) (d) If using the rotisserie, first remove the warming rack. For cart models, the warming rack can be stored when not in use, by attaching it to the back of the cart. For cart models, the rotisserie shaft and prongs can be stored when not in use on the back of the cart by hooking the prongs into the cart top vents.
  • Page 26 Assembly instructions (continued) (b) Connect the lighting cable to the transformer. Screw the dust cover in place firmly. Halogen Hood Light Terminals (pre –assembled) Transformer Lighting Cable Connection Point Rear Ignition Single Black Wire Connection Point Rear Ignition Two Yellow Wires Connection Point Control Panel Terminal (pre –assembled) Halogen Hood Light Terminal...
  • Page 27 Assembly instructions (continued) STEP 16: SHARING GAS SUPPLY BETWEEN ADJACENT MODULES: ALL Beefmaster V-Series gas modules have independent gas supply, but it is possible if required for only these combinations of maximum two adjacent joined modules from the same gas supply: 2B and adjacent 2B can run from the same gas supply.
  • Page 28 Connecting the gas cylinder If you are using Natural Gas or connecting to a reticulated supply, refer to details at the start of this manual under “Checking the gas type and supply”. If you are using a portable LPG gas cylinder, place the filled LPG cylinder into the right side of the cabinet, so that it sits inside the round cut out in the base shelf (or if your model has a slide out cylinder drawer, sit the cylinder into the round cut out in the cylinder drawer).
  • Page 29 With a portable gas cylinder, you can also check for leaks more easily and more thoroughly using a gas safety gauge, available at your Barbeques Galore store. Pressure the system, close the cylinder valve and check that the needle reading does not fall which indicates a gas leak.
  • Page 30 Lighting the bbq Lighting the barbeque is easy, but must be done with due care. Ensure to start with all the control knobs in the OFF position. Make sure that the gas is turned on at the supply. Also, if your barbeque has a roasting hood or side burner, ensure that the hoods and lids are open and up.
  • Page 31 Checking and adjusting the flames (for Cast Iron main burners only): Look underneath the barbeque so that you can see the flames. They should be a soft blue color with yellow tips. If the flames are too yellow, there is too much gas and not enough air.
  • Page 32 Suitable fat absorbent material is available from your Barbeques Galore store. Avoid using fat absorbent material in the 4B and 6B main grease channeling tray, keep that tray clean and clear so grease can flow to the grease cup.
  • Page 33 Controlling flare up (continued) The burner controls may be up too high, turning them down before flare ups occur will • usually prevent it happening in the first place. Adjust the burners to lower temperatures or even turn some burners OFF and keeping the roasting hood closed will reduce flare and usually produce significantly better tasting and healthier food.
  • Page 34 NEVER let the temperature exceed 250°C or the barbeque can dangerously overheat and burn your food. A separate probe thermometer is available as an accessory from all Barbeques Galore stores. This takes the guesswork out of knowing when your food is cooked.
  • Page 35 Covered cooking (continued) (B) Indirect Cooking Method: This is when you place the food only above burners that are OFF. The other burners are adjusted in combinations of LO and OFF to maintain constant lower roasting temperatures. This method is ideal for thicker cuts of meat, legs of lamb, pork, shoulders of beef, whole chickens and whole fish.
  • Page 36 NEVER let the temperature exceed 250°C or the barbeque can dangerously overheat and burn your food. A separate probe thermometer is available as an accessory from all Barbeques Galore stores. This takes the guesswork out of knowing when your food is cooked.
  • Page 37 Covered cooking (continued) It is fine to pre-heat with all burners on HI and the hood closed, but NEVER let the • temperature on the hood thermometer exceed 250°C on the hood thermometer. • When cooking with the hood closed, turn one or more burners to LO or OFF as required to keep the barbeque from getting too hot.
  • Page 38 If you are cooking more than 2 kg at once, it may be easier to use an optional counterbalance available separately from your local Barbeques Galore store. •...
  • Page 39 Cooking times Page 39...
  • Page 40 Internal meat temperatures To obtain correct temperature use an instant-read meat thermometer in the thickest part of the flesh, being careful not to touch any bone. Page 40...
  • Page 41 Converting from LPG to NG Converting from LPG to NG Conversion can only be performed by an authorised person. Installation can only be performed by a licensed gasfitter. For Range units, follow the conversion instructions supplied separately with that unit. NG injectors are supplied loose with original instruction manuals.
  • Page 42 Converting from LPG to NG (continued) 3. Reinstall the main burners making sure that each burner is properly engaged onto the valve as shown. 4. a. Take off the main burner control knobs (leave the rear burner control knob as is). b.
  • Page 43 Converting from LPG to NG (continued) 6. Using two spanners, one to hold the fitting, the other to turn the nut, loosen and disconnect the locking nut that fixes the rear burner injector in place. Unscrew the LPG injector (stamped 0.93) anticlockwise and replace with the NG injector (stamped 1.54).
  • Page 44 Converting from LPG to NG (continued) 10. Replace the side burner. Make sure that the side burner is properly engaged onto the valve as shown. MCDXBSBSHELFV CI Side Burner MCBSBSHELFV SS Side Burner 11. a. Take off the side burner control knob. b.
  • Page 45 Converting from LPG to NG (continued) 12. Using two spanners, remove the LPG hose and regulator assembly, and attach the NG gas connection. Note that the manifold connections are ½” BSP fittings. If your gasfitter is connecting direct to the gas supply with appropriate fittings not using a bayonet, then a NG Regulator (RCV250Q) must be fitted to each appliance.
  • Page 46 Care and maintenance Cleaning your barbeque Your barbeque will look better and last longer if you keep it clean. Follow these simple steps. Take care to keep any electrical connections clean and dry. Switch OFF and disconnect from the power while cleaning. The cooking surfaces While the cooking surfaces are still hot, take a long-handled brush and a scraper brush and remove remaining oil and food scraps.
  • Page 47 Use 3M stainless steel cleaner available for your local Barbeques Galore store to polish • and protect all stainless steel surfaces. Follow the manufacturer's instructions on the can.
  • Page 48 Care and maintenance (continued) Servicing Your Barbeque • Apart from cleaning, your barbeque is a fairly low maintenance item. A couple of things are worth looking at though. Remember to turn off and disconnect the gas before any maintenance is carried out. •...
  • Page 49 Troubleshooting guide Problem Possible Cause Prevention/ Solution Burner will not light No gas flow Check cylinder contents – refill Obstructed gas flow Check burners and hose Burner not over the valve Engage burner over the valve Spider webs in the burner Clean the burners Burner ports blocked Clean the burner ports...
  • Page 50 Spare Parts G2BV Code Description Code Description CP9156451 Hood CP9156464 Grease Channeling Tray CP9156452 Thermometer Bezel CP9156465 Knob CP9156453 Thermometer CP9156428 Knob Bezel CP9156454 Left handle Bezel CP9156466 Burner CP9156455 Right handle Bezel CP9156467 Rear Panel CP9156456 Handle CP9156468 CI Grill CP9156457 Hood Rotary Shaft CP9095274...
  • Page 51 Spare parts (continued) G2PBV Code Description Code Description CP9156476 Hood CP9156464 Grease Channeling Tray CP9156452 Thermometer Bezel CP9156429 LED Knob CP9156477 Thermometer Fixed CP9156428 Knob Bezel CP9156453 Thermometer CP9095512 CI Burner CP9156478 Glass CP9156467 Rear Panel CP9156479 Glass Bracket CP9156481 CI Grill CP9156454 Left handle Bezel...
  • Page 52 Spare parts (continued) G2DXBV Page 52...
  • Page 53 Spare parts (continued) G2DXBV Code Description Code Description CP9156482 Hood CP9156462 Heat insulation CP9156452 Thermometer Bezel CP9156464 Grease Channeling Tray CP9156477 Thermometer Fixed CP9156429 LED Knob CP9156453 Thermometer CP9156428 Knob Bezel CP9156478 Glass CP9095512 CI Burner CP9156479 Glass Bracket CP9156467 Rear Panel CP9156454 Left handle Bezel...
  • Page 54 Spare parts (continued) G4BV 3 2 3 3 3 8 3 1 Code Description Code Description CP9156495 Hood CP9156465 Knob CP9156452 Thermometer Bezel CP9156428 Knob Bezel CP9156453 Thermometer CP9156466 Burner CP9156454 Left handle Bezel CP9095567 Rear Panel CP9156455 Right handle Bezel CP9156501 CI Grill CP9156456...
  • Page 55 Spare parts (continued) G4PBV 1 1 2 3 5 3 6 4 1 3 4 Code Description Code Description CP9156505 Hood CP9156464 Grease Channeling Tray CP9156452 Thermometer Bezel CP9156429 LED Knob CP9156477 Thermometer Fixed CP156428 Knob Bezel CP9156453 Thermometer CP9095512 CI Burner CP9156513 Glass...
  • Page 56 Spare parts (continued) G4DXBV 4 2 4 3 5 9 6 0 6 1 4 7 4 8 6 3 6 5 6 6 Page 56...
  • Page 57 Spare parts (continued) G4DXBV Code Description Code Description CP9156507 Hood CP9095554 Right Side Panel CP9156452 Thermometer Bezel CP9095304 Regulator CP9156477 Thermometer Fixed CP9156431 Roof Panel CP9156453 Thermometer CP9156502 Grease Channeling Tray Bracket CP9156513 Glass CP9094785 Foil Tray CP9156479 Glass Bracket CP9156432 Grease Channeling Tray Bracket CP9156454...
  • Page 58 Spare parts (continued) G6BV 3 2 3 3 3 8 3 1 Code Description Code Description CP9156524 Hood CP9156465 Knob CP9156452 Thermometer Bezel CP9156428 Knob Bezel CP9156453 Thermometer CP9156466 Burner CP9156454 Left handle Bezel CP9156530 Rear Panel CP9156455 Right handle Bezel CP9156531 CI Grill CP9156525...
  • Page 59 Spare parts (continued) G6PBV 3 5 3 6 4 1 3 4 Code Description Code Description CP9156537 Hood CP9156464 Grease Channeling Tray CP9156452 Thermometer Bezel CP9156429 LED Knob CP9156477 Thermometer Fixed CP9156428 Knob Bezel CP9156453 Thermometer CP9095512 CI Burner CP9156538 Glass CP9156530 Rear Panel...
  • Page 60 Spare parts (continued) G6DXBV 4 2 4 3 5 9 6 0 6 1 4 7 4 8 6 3 6 5 6 6 Page 60...
  • Page 61 Spare parts (continued) G6DXBV Code Description Code Description CP9156542 Hood CP9095554 Right Side Panel CP9156452 Thermometer Bezel CP9095304 Regulator CP9156477 Thermometer Fixed CP9156533 Roof Panel CP9156453 Thermometer CP9156502 Grease Channeling Tray Bracket CP9156538 Glass CP9094785 Foil Tray CP9156479 Glass Bracket CP9156432 Grease Channeling Tray Bracket CP9156454...
  • Page 62 Technical details All dimensions in mm: Page 62...
  • Page 63 Technical details (continued) 1265 1159 1198 1239 Page 63...
  • Page 64 Technical details (continued) 1163 1177 Page 64...
  • Page 65 Technical details (continued) 1546 1163 Page 65...
  • Page 66 Technical details (continued) 1159 1163 1865 1159 1163 Page 66...
  • Page 67 Technical details (continued) Page 67...
  • Page 68 Technical details (continued) The gas connections are all ½” BSP thread. width g a s c o n n e c t i o n 8 2 m m f r o m f r o n t 2 B , 4 B , 6 B g a s c o n n e c t i o n 7 5 m m f r o m s i d e 2 B , 4 B , 6 B...
  • Page 69 Also can be used as an adjustable multi-level roast rack. Need More Information? You can call your local Barbeques Galore store where barbeque experts will be happy to help you. Phone 1 800 978 555 Or visit us online at: www.barbequesgalore.com.au...

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