Cognex In-Sight 7010 Installation Manual
In-sight 7000 series vision system
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Summary of Contents for Cognex In-Sight 7010
- Page 1 ® In-Sight 7000 Series Vision System Installation Manual...
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Page 3: Legal Notices
Copyright © 2011 Cognex Corporation. All Rights Reserved. Portions of the hardware and software provided by Cognex may be covered by one or more of the U.S. and foreign patents listed below as well as pending U.S. and foreign patents. Such pending U.S. and foreign patents issued after the date of this document are listed on the Cognex web site at: http://www.cognex.com/patents. -
Page 5: Regulations/Conformity
Cognex Corporation Manufacturer One Vision Drive Natick, MA 01760 USA Declares this -marked Machine Vision System Product In-Sight 7010/7020/7050: TYPE 821-0084-1R Product Type In-Sight 7200/7210/7230: TYPE 821-0084-1R In-Sight 7400/7410/7430: TYPE 821-0084-1R In-Sight 7402/7412/7432: TYPE 821-0084-1R Complies With 2004/108/EC Electromagnetic Compatibility Directive... -
Page 7: Precautions
Precautions Observe these precautions when installing In-Sight vision systems to reduce the risk of injury or equipment damage: The In-Sight vision system is intended to be supplied by a UL or NRTL listed power supply with a 24VDC output rated for at least 2A continuous and a maximum short circuit current rating of less than 8A and a maximum power rating of less than 100VA and marked Class 2 or Limited Power Source (LPS). -
Page 9: Table Of Contents
Table of Contents Legal Notices Regulations/Conformity Precautions Introduction Support Standard Components Installation Connectors and Indicators Install the Lens (C-Mount Configuration) Mount the Vision System Connect the Light Cable (Optional) Connect the Ethernet Cable Connect the Power and I/O Breakout Cable Specifications Vision System Specifications I/O Specifications... - Page 10 viii...
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Page 11: Introduction
Explorer Help, an online HTML Help file provided with In-Sight Explorer software. In-Sight computer-based tutorials provided on CD-ROM with selected In-Sight starter accessories kits. The In-Sight online support site: http://www.cognex.com/Support/InSight. Standard Components The vision system is shipped with the components listed in Table 1-1 Note: Cables are sold separately. -
Page 13: Installation
Cognex sales representative. Note: Cables are sold separately. If any of the standard components appear to be missing or damaged, immediately contact your Cognex Authorized Service Provider (ASP) or Cognex Technical Support. CAUTION: All cable connectors are “keyed” to fit the connectors on the vision system; do not force the connections or damage may occur. - Page 14 Table 2-2: Vision System Indicators Indicator Function ENET LNK LED Solid green when a network connection is detected. ENET ACT LED Flashes green when there is network activity. PWR LED Solid green when power is applied. USR1 LED Green when active. User-configurable using Discrete Output Line 4 (Line 12 when using the CIO-MICRO or CIO-MICRO-CC I/O module).
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Page 15: Install The Lens (C-Mount Configuration)
Installation Install the Lens (C-Mount Configuration) There are two lens configurations available for the vision system: an M12 lens configuration and a C-Mount lens configuration. If you purchased a vision system with the M12 lens configuration, the vision system is shipped with the lens pre-installed and no additional installation is required. -
Page 16: Mount The Vision System
Mount the Vision System Use the mounting screws to secure the vision system to a mounting surface. Figure 2-2: Mount the Vision System 1. Align the mounting block with the mounting holes on the vision system. 2. Insert the M3 screws (quantity 4) into the mounting holes and tighten the screws using a 2.5mm hex wrench; the maximum torque is 0.9039 Nm (8 in-lb). -
Page 17: Connect The Light Cable (Optional)
Installation Connect the Light Cable (Optional) Tip: The space between the vision system connectors is limited; it is recommended to first connect the Light cable to ensure enough space for a proper connection. 1. Connect the Light cable’s M12 connector to the vision system's M12 LIGHT connector. Figure 2-3: Connect the Light Cable 2. -
Page 18: Connect The Power And I/O Breakout Cable
Connect the Power and I/O Breakout Cable Note: Unused bare wires can be clipped short or tied back using a tie made of non-conductive material. Keep all bare wires separated from the +24VDC wire. 1. Verify that the 24VDC power supply being used is unplugged and not receiving power. 2. -
Page 19: Specifications
Specifications The following sections list general specifications for the In-Sight vision system. Vision System Specifications Table 3-1: Vision System Specifications In-Sight 7010/7020/7050/7200/ In-Sight 7402/7412/7432 Specifications 7210/7230/7400/7410/7430 Minimum In-Sight Version 4.7.0 Firmware Requirement Job/Program 256MB non-volatile flash memory; unlimited storage via remote network device. - Page 20 In-Sight 7010/7020/7050/7200/ In-Sight 7402/7412/7432 Specifications 7210/7230/7400/7410/7430 Mounting Four M3 threaded mounting holes (1/4 - 20, M6 and flathead mounting holes also available on mounting bracket). 55mm (2.17in) x 84.8mm (3.34in) x 55mm (2.17in) M12 Configuration Dimensions C-Mount 75mm (2.95in) to 83mm (3.27in) x 84.8mm (3.34in) x 55mm (2.17in) with lens cover installed.
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Page 21: I/O Specifications
Specifications I/O Specifications Cable and connector specifications and connection examples for acquisition trigger input, general-purpose inputs, high- speed outputs, RS-232 receive and transmit, and light connectors are provided in the following sections. Acquisition Trigger Input The vision system features one acquisition trigger input, which is optically isolated. The acquisition trigger input can be configured to trigger from either an NPN (current sinking) or PNP (current sourcing) device. -
Page 22: General-Purpose Inputs
General-Purpose Inputs The vision system features two built-in general-purpose inputs, which are optically isolated. The inputs can be configured as either NPN (current sinking) or PNP (current sourcing) lines. Note: Since all general-purpose inputs share a common ground (INPUT COMMON), all connected input devices must be either current sinking or current sourcing. - Page 23 Specifications General-Purpose Input - NPN Configuration The Power and I/O Breakout cable (see Power and I/O Breakout Cable Specifications on page 20) can be used to connect to an NPN-compatible PLC output. Connect any input directly to the PLC output. Figure 3-3: General-Purpose Input - NPN Configuration General-Purpose Input - PNP Configuration The Power and I/O Breakout cable (see Power and I/O Breakout Cable Specifications on page 20) can be used to connect to a PNP-compatible PLC output.
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Page 24: High-Speed Outputs
High-Speed Outputs The vision system features three built-in high-speed outputs, which are optically isolated. The outputs can be configured as either NPN (current sinking) or PNP (current sourcing) lines. Note: Since all high-speed outputs share a common ground (OUTPUT COMMON), all connected output devices must be either current sinking or current sourcing. - Page 25 Specifications High-Speed Output - NPN Configuration The Power and I/O Breakout cable (see Power and I/O Breakout Cable Specifications on page 20) can be used to connect to an NPN-compatible PLC input. Connect any output directly to the PLC input. When enabled, the output pulls the PLC input down to 1V or less.
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Page 26: Rs-232 Receive And Transmit
RS-232 Receive and Transmit The vision system can be connected to an RS-232 interface, which is non-isolated. Table 3-5: RS-232 Receive and Transmit Specifications Specification Description Resistance >10,000 Ohms Baud rates 4800, 9600, 19200, 38400, 57600 and 115200. Data Bits 7, 8 Stop Bits 1, 2... -
Page 27: Light Connector
Specifications Light Connector The vision system's light connector can be configured for two different illumination modes: continuous and strobed. Continuous Illumination The Light connector (see Light Cable Specifications on page 19) can be used to provide continuous illumination. In continuous illumination mode, the external current consumption is limited to 500mA. Figure 3-9: Continuous Illumination Strobed Illumination The Light connector (see Light Cable Specifications on page 19) can be used to provide strobed illumination. -
Page 28: Ethernet Cable Specifications
Ethernet Cable Specifications The Ethernet cable is used to connect the vision system to other network devices. The Ethernet cable can be connected to a single device or provide connections to multiple devices via a network switch or router. Table 3-6: Ethernet Cable Pin-Out P1 Pin# Signal Name Wire Color... -
Page 29: Light Cable Specifications
Specifications Light Cable Specifications The Light cable is used to connect the vision system to an external lighting device, providing power and strobe control. Table 3-7: Light Cable Pin-Out Pin# Signal Name Wire Color LIGHT POWER Brown RESERVED White GROUND Blue STROBE Black... -
Page 30: Power And I/O Breakout Cable Specifications
Power and I/O Breakout Cable Specifications This Power and I/O Breakout cable provides access to an external power supply, the acquisition trigger input, general- purpose inputs, high-speed outputs and RS-232 serial communications. The Power and I/O Breakout cable is not terminated. -
Page 31: Vision System Dimensions
Specifications Vision System Dimensions Note: All dimensions are in millimeters [inches] and are for reference purposes only. All specifications may be changed without notice. Figure 3-11: M12 Configuration... - Page 32 Figure 3-12: C-Mount Configuration (With Lens Cover)
- Page 33 Specifications Figure 3-13: C-Mount Configuration (Without Lens Cover)
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Page 35: Appendix A - Cleaning/Maintenance
Appendix A - Cleaning/Maintenance Cleaning the Vision System Housing To clean the outside of the vision system housing, use a small amount of mild detergent cleaner or isopropyl alcohol on a cleaning cloth. Do not pour the cleaner directly onto the vision system housing. CAUTION: Do not attempt to clean any In-Sight product with harsh or corrosive solvents, including lye, methyl ethyl ketone (MEK) or gasoline. -
Page 37: Appendix B - Connect The I/O Module
Appendix B - Connect the I/O Module The optional CIO-MICRO or CIO-MICRO-CC I/O module provides additional discrete inputs and outputs, hardware handshaking for serial communications and CC-Link communication capability (CIO-MICRO-CC only). When connected to the I/O module, the Power and I/O Breakout cable must be used to supply power to the vision system. CAUTION: The I/O module's TRIGGER+, TRIGGER-, HS OUT 0, HS OUT 1 and HS COMMON terminals are not supported with the In-Sight 7000 series vision system. - Page 38 Tip: The power supplies for the vision system and I/O module can be combined into a single power supply, provided the single power supply meets the capacity requirements of the two devices. 1. Connect the I/O Module's power wires. Note: Never connect the I/O module to a power source other than 24VDC. Any other voltage creates a risk of fire or shock and can damage the hardware.
- Page 39 Appendix B - Connect the I/O Module e. Tighten the screw terminals with the screwdriver to secure the wire leads in the terminal block; the maximum torque is 0.1921 Nm (1.7 in-lb). 5. Optionally, connect the I/O module to a serial device. a.
- Page 42 P/N 597-0138-01 Printed in the USA...
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