Dometic SeaLand VacuFlush 4800 Series Owner's Manual

Dometic SeaLand VacuFlush 4800 Series Owner's Manual

Vacuum toilet

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iMPorTanT noTiCe
VacuFlush
sanitation systems must
®
be installed according to Dometic's
r e c o m m e n d e d p r o c e d u r e s .
Do not attempt installation with-
out first contacting a VacuFlush
certified dealer or Dometic
Corporation.
VaCuFluSh 4800 SerieS FeaTureS
• All-ceramic construction
• Automatic flushing cycle
• Very low water consumption
(1.5 pints/.7 liter per flush)
Water
Supply
Discharge
Piping
electrical
System
Each toilet must be on separate circuit breaker. Does not include electrical requirements of vacuum pump.
**
WarninG
VacuFlush
SYSTeM SPeCiFiCaTionS
Water hose
connection
Hose ID
Hose runs
Amp draw
(avg.)
Circuit breaker
This manual must be read and understood
before adjustment, maintenance, or service is
performed. Modification of this product can
result in property damage. See page 3.
VaCuuM ToileT
oWner'S Manual
4800 Series Toilets
®
• Push-button operation
• Full-size seat with elongated opening
• New flush mechanism reduces noise
Thread size
Flow rate at toilet
Standard
Max. horizontal run
Max. vertical run
12 volts DC
24 volts DC
12 volts DC
24 volts DC
*
Dometic Sanitation Corporation
328 State Rt. 226, P.O. Box 38, Big Prairie, OH 446 USA

SeaLand Product Hotline -800-32-9886 (8-5 ET)
Sealand
4806
1/2 inch MPT
2 GPM / 7.6 LPM
1.5 inch / 38 mm
50 ft. / 15 m*
6 ft./ 1.8 m*
2.0 amps
1.0 amp
2 amps**
2 amps**
See page 8 for further information.
®
4809, 4848

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Summary of Contents for Dometic SeaLand VacuFlush 4800 Series

  • Page 1 p r o c e d u r e s . Do not attempt installation with- out first contacting a VacuFlush certified dealer or Dometic Corporation. 4806 4809, 4848 VaCuFluSh 4800 SerieS FeaTureS •...
  • Page 2: Table Of Contents

    Table oF ConTenTS Features ............ Proper Bowl Cleaning ......... 6 System Specifications ........  Clearing Discharge Lines ......6 Toilet Specifications, Dimensions ....2 Winterizing ........... 7 Toilet Model Identification ......3 Maintaining the System ....... 7 Warnings ............ 3 Spare Parts..........7 Toilet System Components ......4 Ordering Parts ..........8 Marine Sanitation Regulations..... 4 Installation - General Information ..8 - 0 Deodorants and Special Tissue ....
  • Page 3: Toilet Model Identification

    CauTion: Overfilling the holding tank frequently for integrity. Failure to comply can can create serious damage to the result in flooding which can cause loss of property sanitation system, such as rupturing the holding and life. tank and releasing tank contents into the bilge. WarninG! To prevent this possibility, Dometic strongly haZarD oF FlooDinG – If toilet rim is recommends the addition of a “full” tank safety below the waterline at ANY time (during any con- shut-down relay to the toilet’s incoming electric ditions of heel, load or trim) and is connected to power wiring. The “full” signal from the holding ANY through-the-hull fittings, properly positioned tank can be generated by an optional SeaLand ventilated (vented) loops MUST be installed in TankWatch level monitor system.
  • Page 4: Toilet System Components

    ToileT SYSTeM CoMPonenTS A VacuFlush 4800 series toilet is part of a total sanitation system that includes a vacuum source and usually a holding tank. Because of the wide J-Series variation of boat types and models, Dometic Vacuum produces a wide range of vacuum-generating Generator components, holding tanks and accessories. The VacuFlush system diagram (above) provides a general orientation to a typical vacuum sanita- tion system. Vacuum Source: A variety of SeaLand vacuum sources provide vacuum energy to move the waste S-Series from the toilet to the holding tank. All consist of Low-profile a vacuum storage reservoir and vacuum pump.
  • Page 5: Important Information Before Operation

    iMPorTanT inForMaTion beFore oPeraTion 1. Make sure all guests understand toilet and seacock operation and that the flushing instruction label is easy for guests to read. The label is located under the seat. 2. Remember, the vacuum pump starts automatically. Shut off electrical power to the toilet system before servicing and do not leave the boat with the toilet system electrical power on. 3. Never use solvents, alcohol, chlorine or caustic chemicals, such as laundry bleach or drain-opening types, in the toilet system. label located 4. If the toilet system does not operate properly, refer to the Troubleshoot- under toilet seat. ing section and repair as necessary. If problem persists, contact your local VacuFlush dealer or see the Customer Service section of this manual. SYSTeM STarT-uP 1. Fill freshwater tank. 2. Turn on electrical power and water supply to toilet system. 3. Flush water into system by flushing the toilet five times (press Flush switch and allow each flush cycle to complete until vacuum pump stops, about 60-90 seconds each). ToileT oPeraTion . adding More Water To Toilet bowl Press Add Water switch until desired water level is attained.
  • Page 6: Proper Bowl Cleaning

    ProPer boWl CleaninG For stubborn bowl stains, use SeaLand Toilet Bowl Cleaner ® (Fig. A). It’s manufactured especially for use with all Fig. a SeaLand toilets. In certain locations where water is hard, a build-up of lime may dull the toilet bowl finish. Restore the shine with this SeaLand cleaner. If you cannot find it in your area, contact Dometic for your nearest dealer. If the cleaner is not available, you can also use most non-abrasive bath- room and toilet bowl cleaners (Bar Keeper's Friend spray ® cleaner, Clorox toilet bowl cleaner, SaniFlush toilet bowl ® ® cleaner, etc.). Please follow label instructions. To avoid damaging the Teflon -coated seal, ® Do noT uSe: – abrasives (Comet , Soft Scrub cleansers etc.)
  • Page 7: Winterizing

    WinTeriZinG At the end of each season, the VacuFlush toilet system should be winterized for storage. The following procedure should be used: 1. Pump out holding tank. 2. Thoroughly flush system with fresh water. 3. Drain freshwater tank. 4. Add freshwater antifreeze to freshwater tank. 5. Flush freshwater water antifreeze and water mixture through toilet and into the waste holding tank. Each installation is different, so amounts may vary. User discretion is required to assure adequate protection. 6. Empty holding tank. noTe: Use nontoxic antifreeze designated for potable water systems. (See vehicle owner’s never use automotive-type antifreeze in freshwater systems. manual.) MainTaininG The SYSTeM Maintenance intervals and normal parts replacement vary widely depending on factors such as frequency of system use, quality of flushing water, etc. The chart below is intended as a general guide in keeping your sanitation system 100% ready for use at any time. Maintenance Procedure Service interval additional information Routi ne Check all clamped hose joints below Monthly –...
  • Page 8: Ordering Parts

    ParTS Dometic is ready to assist you in the event service is required. Before calling, please have the following information available. Your cooperation in having this information ready is appreciated and allows us to better meet your needs. Please refer to Customer Service section in this manual. 1. Toilet Model Number (See Toilet Model Identification section, page 3.) 2. Serial Number 3. Part Number, Description and Quantity (see separate parts list sheet.) inSTallaTion – General inForMaTion special installation notes 1. Each 4800 series toilet installation must include a separate vacuum generator or vacuum pump/tank combination (available separately). 2. See WARNINGS on page 3 for additional toilet system installation and operation information. Flush WateR options FRESH WATER SYSTEM – SeaLand vacuum inSTallaTion noTeS • Use cold water only. toilets can flush with fresh water or sea water.
  • Page 9 inSTallaTion – General inForMaTion (cont’d) DischaRge piping layouts VacuFlush toilets must be connected to 1.5-inch (38mm) ID flexible sanitation hose. Connections can be made either through the floor or out the rear of the toilet above the floor. Flexible hoses that contain sewage from any marine toilet will create unpleasant odor that perme- ates through the wall of the hose. Avoid this condition by installing the tank in the lowest position in the boat so that hose contents will drain into the holding tank. Rigid PVC pipe can also be installed in runs that hold trapped sewage. The marine sanitation hose most resistant to odor permeation is OdorSafe Plus hose, available from your local SeaLand product dealer. ® VenteD loops Ventilated or vented loops are intended to prevent back siphonage of sea water into the toilet. If the toilet rim is below the waterline at ANY time in ANY conditions of heel, load or trim, a vented loop MUST be installed in the hose run at a point at least 8-inch (20.3 cm) above the waterline in all such conditions. See vented loop fitting manufacturer’s recommendation for further information.
  • Page 10: Deodorants And Special Tissue

    Your SeaLand toilet system may require the regular addition of a deodorant product to reduce malodors and to help break down holding tank contents. Several factors should be considered in selecting a deodorant product. liquid or Granulated. Liquid products work more quickly by readily going into solution. Granulated powder formulations have the advantage of requiring less storage space and are less likely to leak if the package is inadvertently damaged. Formaldehyde versus non-Formaldehyde. Dometic manufactures both types of deodorants. Generally speaking, formaldehyde formulas control odor very effectively at all temperatures and with all degrees of water hardness. Both SeaLand Environment-Friendly and Clean ‘n Green™ brands, ® which are formaldehyde-free, are similarly effective.
  • Page 11: Troubleshooting

    TroubleShooTinG GuiDe toilet base asseMbly Problem Possible Cause Service instructions 1. Water does not enter bowl a. Toilet fuse is blown or circuit a. Check toilet fuse or circuit and toilet does not flush. breaker is tripped. breaker. b. Loose wiring connections. b. Check for loose or defective wiring at terminal block pins 9 and 0. c. Incorrect wiring of toilet to c. Check for reverse polarity of incoming power. incoming power. d. Defective diode between terminal d. Replace defective diode. block pins 9 and 4. 2. Water enters toilet bowl, but a. Electrical failure from flush switch a. Check for loose or defective toilet does not flush. to toilet. wiring between flush switch and terminal block pins 2 and 4. b. Flush switch may be defective. b. Replace if necessary. c. Loose flush ball motor wires. c. Check for loose wires at termi- nal block pins 2 and 10.
  • Page 12 TroubleShooTinG GuiDe (cont’d) Problem Possible Cause Service instructions 3. Water does not enter toilet a. Blocked water supply. a. Clear blockage in water line or bowl, but toilet flushes. filter screen at water valve inlet. b. Loose or defective wiring. b. Check wiring between water valve and terminal block pins 1 and 0. c. Defective water valve. c. Replace if necessary. d. Defective diode D1 between d. Replace diode. terminal block pins 1 and 2. 4. Water does not enter toilet in a. Electrical failure. a. Check for loose or defective “Add Water” switch position. wiring between flush switch and terminal block pins 1 and 4.
  • Page 13 TroubleShooTinG GuiDe (cont’d) Problem Possible Cause Service instructions 13. Toilet flushes in both ADD a. Defective diode D1 between a. Replace diode. WATER and FLUSH position. terminal block pins 1 and 2. 14. Water leaks from toilet onto a. Loose water line connection. a. Tighten water line connections. floor. b. Defective water valve. b. Replace water valve. c. Toilet bowl seal is defective. c. Replace bowl seal. See instruc- tions on page 15. d. Mounting bolts holding base to d. DO NOT OVERTIGHTEN or toilet need tightened to 20-25 damage to toilet may occur. in.-lbs. 15. Green OKAY TO FLUSH light a. Loose wire(s) at terminal block. a. Check wires at pins 3 or 6. does not illuminate (for toilet b. Loose wire at Flush Switch. b. Check green wire at Flush system supplied with SeaLand Switch. vacuum status panel). c. Loose or defective wire between c. Repair or replace wires.
  • Page 14 TroubleShooTinG GuiDe (cont’d) aDjusting caM sWitch/Flush ball alignMent The flush ball should be properly positioned so that the “A” and “B” distances are equal (see illustration at right). If the flush ball becomes misaligned (resulting in water leaking from bowl or other flushing problems), follow instructions below to resolve problem. reMoVinG ToileT FroM Floor 1. Turn off water and electrical power to toilet. 2. Remove water inlet hose from toilet. 3. Remove toilet from floor and turn it upside down. MAKE SURE POWER WIRES REMAIN SECURE. To CorreCT ProbleMS 6b, 9a anD 12c 5. Tighten cam switch mounting screws, apply electrical power and check adjustment. 4. Loosen cam switch mounting screws with Repeat as necessary. 3/32-inch hex tool and 1/4-inch box-end wrench. Slide cam switch up or down (see 6. After cam switch and flush ball are properly...
  • Page 15 TroubleShooTinG GuiDe (cont’d) rePlaCinG The FluSh ball Seal anD rePlaCinG The roTor ShaFT boWl Seal 1. Follow disassembly steps 1 through 14 under 1. Turn off water and electrical power to toilet. “Replacing the Flush Ball”. 2. Remove water inlet hose from toilet. 2. Pull rotor shaft out from inside of the base. 3. Remove toilet from floor and turn it upside 3. Lubricate O-rings on new shaft with silicone down. grease. 4. Remove three nuts and flat washers securing 4. Align flat section on rotor shaft with flat sec- base assembly to toilet bowl using a 1/4-inch tion in cam during assembly. Push rotor shaft drive ratchet wrench, 7/16-inch deep-well cam fully onto rotor shaft. Tighten set screw. socket and extension. 5. Lubricate moving parts with silicone grease. 5. Pull check valve out of the sealing grommet 6. Reverse the disassembly procedure.
  • Page 16 ManuFaCTurer’S TWo-Year liMiTeD WarranTY Dometic Sanitation Corporation warrants, to the original purchaser only, that this SeaLand vacuum toilet, if used for personal, family or household-like purposes, and if installed according to Dometic’s recommended procedures, is free from defects in material and workmanship for a period of two (2) years from the date of purchase. If this Dometic product is placed in commercial or business use, it will be warranted, to the original purchaser only, to be free of defects in material and workmanship for a period of ninety (90) days from the date of purchase. Dometic reserves the right to replace or repair any part of this product that proves, upon inspection by Dometic, to be defective in material or workmanship. All labor and transportation costs or charges incidental to warranty service are to be borne by the purchaser-user. exCluSionS IN NO EVENT SHALL DoMeTiC BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, FOR DAMAGES RESULTING FROM IMPROPER INSTALLATION, OR FOR DAMAGES CAUSED BY NEGLECT, ABUSE, ALTERATION, FOREIGN OBJECTS DEPOSITED IN THE TOILET, OR USE OF UNAUTHORIZED COMPONENTS. THIS INCLUDES FAILURES WHICH MAY RESULT FROM NOT FOLLOWING THE WINTERIZATION OR CLEANING PROCE- DURES AS DESCRIBED IN THIS MANUAL. ALL IMPLIED WARRANTIES, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE, ARE LIMITED TO A PERIOD OF TWO (2) YEARS FROM DATE OF PURCHASE. iMPlieD WarranTieS No person is authorized to change, add to, or create any warranty or obligation other than that set forth herein. Implied warranties, including those of merchantability and fitness for a particular purpose, are limited to two (2) years from the date of purchase for products used for personal, family or household-like purposes, and ninety (90) days from the date of purchase for products placed in commercial or business use.

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