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w w w . l a r i u s . c o m SIRIO 32:1 PNEUMATIC WASHING PUMP HIGH PRESSURE WASH PUMPS FOR INTENSIVE CLEANING IN HAZARDOUS ENVIRONMENTS USABLE WITH COLD OR HOT WATER UP TO 90° Trolley version Cod. 99002/1 O Max 90°...
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This manual is to be considered as an English language translation of the original manual in Italian. The manufacturer shall bear no responsibility for any damages or inconveniences that may arise due to the incorrect translation of the instructions contained within the original manual in Italian. Due to a constant product improvement programme, the factory reserves the right to modify technical details mentioned in this manual without prior notice.
SIRIO 32:1 PNEUMATIC WASHING PUMP SIRIO 32:1 Pneumatic washing pump INDEX WARNINGS ..................................4 WORKING PRINCIPLE ..............................5 TECHNICAL DATA ................................6 DESCRIPTION OF THE EQUIPMENT ..........................6 TRANSPORT AND UNPACKING ..........................8 CONDITIONS OF GUARANTEE ...........................8 SAFETY RULES ................................8 GROUNDING ................................9 WORKING ..................................9 TUNING AND CONNECTIONS ...........................10 CLEANING AT THE END OF THE WORK ........................10 ROUTINE MAINTENAINCE ............................11 DISMANTLING AND REASSEMBLING THE PUMPING UNIT ..................12...
SIRIO 32:1 PNEUMATIC WASHING PUMP WARNINGS The table below provides the meaning of the symbols used in this manual in relation to using, earthing, operating, maintaining, and repairing of this equipment. • Read this operator’s manual carefully before using the equipment. •...
SIRIO 32:1 PNEUMATIC WASHING PUMP WORKING PRINCIPLE SIRIO 32:1 PNEUMATIC WASHING PUMP is a high pressure In the pneumatic motor, compressed air causes the vertical pneumatic pump for professional use to be used for cleaning reciprocating movement of the motor piston: this movement is with water.
SIRIO 32:1 PNEUMATIC WASHING PUMP TECHNICAL DATA SIRIO 32:1 PNEUMATIC WASHING PUMP Pump feed air pressure 3-7 bar Maximum pressure of the product 224 bar Feed air inlet 3/4” BSPP (M) Maximum delivery 8.2 l/min Material output 3/8" BSPP Maximum water temperature 90°...
SIRIO 32:1 PNEUMATIC WASHING PUMP TRANSPORT AND SAFETY RULES UNPACKING Read carefully and entirely the following instructions before using the product. Please save these • The packed parts should be handled as indicated in the symbols instructions in a safe place. and markings on the outside of the packing.
SIRIO 32:1 PNEUMATIC WASHING PUMP SPRAY GUN BEFORE USING THE EQUIPMENT. • Don’t place the pail on a non-conductive surface, such as paper or cardboard, which interrups grounding continuity • ALWAYS USE THE FLExIBLE HOSE SUPPLIED WITH STAN- DARD KIT. GROUNDING PUMP •...
SIRIO 32:1 PNEUMATIC WASHING PUMP TUNING AND CONNECTIONS CONNECTION OF THE AIR SUPPLY HOSE TO THE PUMP • Connect the air supply hose (J1) to the fitting (J2) at the pump inlet CONNECTION OF THE WATER INLET PIPE • Connect the suction hose (J3) to the inlet of the suction valve (J4) of the pump CONNECTION OF THE WATER OUTLET PIPE •...
SIRIO 32:1 PNEUMATIC WASHING PUMP ROUTINE MAINTENANCE • Daily check (and every time the pump is operated after a long storage) the packing nut (L1) is not loosened, causing otherwise the coming out of the product. To tighten the packing nut use a metal rod (L2) with a diameter of 6 mm (see the illustration). The packing nut must be tightened so as to avoid the seizure of the pumping piston and the eccesive wear of sealing gaskets.
SIRIO 32:1 PNEUMATIC WASHING PUMP DISMANTLING AND REASSEMBLING THE PUMPING UNIT Necessary tools and equipment Procedure 1.1 Remove nuts (1a) Necessary tools and equipment Procedure 2.1 Unscrew and remove the bottom valve body (2a) Necessary tools and equipment CLEANER Procedure 3.1 Remove the gasket (3a) 3.2 Remove the components (3b, 3c, 3d) 3.3 Clean and lubricate the gasket housing and replace it with...
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SIRIO 32:1 PNEUMATIC WASHING PUMP Necessary tools and equipment Procedure 4.1 Loosen the ring nut (4a) without removing it Necessary tools and equipment Procedure 5.1 Unscrew and remove the component (5a) Necessary tools and equipment CLEANER Procedure 6.1 Remove the gasket (6a) 6.2 Clean and lubricate the gasket housing 6.3 Replace the gasket with a spare part www.larius.com...
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SIRIO 32:1 PNEUMATIC WASHING PUMP Necessary tools and equipment 7.1 Using a rubber mallet (7a) slide off the component (7b) Necessary tools and equipment CLEANER Procedure 8.1 Remove the gaskets (8a, 8b), clean and lubricate the gasket housing and replace them with new spare parts Procedure 9.1 Unscrew and remove the component (9a)
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SIRIO 32:1 PNEUMATIC WASHING PUMP Necessary tools and equipment Procedure 10.1 Remove the complete gasket pack (11a) CLEANER Procedure 11.1 Remove the component (11a) 11.2 Clean and lubricate the gasket housing and replace it with the new one (11b) 11.3 Reassemble the component (11a) www.larius.com REV.
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SIRIO 32:1 PNEUMATIC WASHING PUMP Necessary tools and equipment CLEANER Procedure 12.1 Clean and lubricate the gasket housings and replace them with new spare part (12a) NOTE Follow the rotation direction of the gaskets A: Female STEEL ring Cod. 155012 B: Gasket Cod.
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SIRIO 32:1 PNEUMATIC WASHING PUMP Necessary tools and equipment Procedure 14.1 Using a 36mm wrench, unscrew and remove the component (14a) Necessary tools and equipment CLEANER Procedure 15.1 Remove the complete gasket pack (15a) 15.2 Clean and lubricate the gasket housings and replace them with new spare part A: Male steel ring Cod.
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SIRIO 32:1 PNEUMATIC WASHING PUMP Necessary tools and equipment CLEANER Procedure 16.1 Clean and lubricate the threaded area 16.2 Using a 36mm wrench, reassemble the component (16a) Procedure 17.1 Reassemble the component (17a) as shown in the figure (17b). www.larius.com REV.
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SIRIO 32:1 PNEUMATIC WASHING PUMP Necessary tools and equipment CLEANER Procedure 18.1 Insert the component (18a) inside the component (18b) 18.1 Using a wrench, screw in the component (18a) Necessary tools and equipment Procedure 19.1 Tighten the ring nut (19a) www.larius.com REV.
SIRIO 32:1 PNEUMATIC WASHING PUMP Necessary tools and equipment CLEANER Procedure 20.1 Reassemble the bottom valve body (20a) Necessary tools and equipment Procedure 21.1 Reassemble the nuts (21a) MANUAL RESET OF THE PNEUMATIC MOTOR • The feed air pressure of the pump must never be higher than the maximum value indicated in the technical data.
SIRIO 32:1 PNEUMATIC WASHING PUMP DISMANTLING AND REASSEMBLING THE PNEUMATIC MOTOR Necessary tools and equipment Procedure 1.1 Close the compressed air supply to the pump and release the residual pressure in the plant. 1.2 Unscrew the motor cap (1a) and pull it upwards together with the guide rod (1b) (1e) 1.3 Hold the guide rod (1b) and remove the plug (1a) (using two wrenches).
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SIRIO 32:1 PNEUMATIC WASHING PUMP Necessary tools and equipment Procedure 2.1 Remove the screws (2a) as shown in figures 2b e 2c. Procedure 3.1 Carefully extract the motor cylinder (3a) from the pump. www.larius.com REV. 03 - 07/2021 - Cod. 150191...
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SIRIO 32:1 PNEUMATIC WASHING PUMP Necessary tools and equipment Procedure 4.1 Unscrew the nut ( (4a) tholding the guide rod with a 7mm wrench. Then reassemble the cap (4b). Procedure 5.1 Press at the point (5a) to snap inside the rocker arm stud screw. Necessary tools and equipment Procedure 6.1 Unscrew and remove the two screws (6a, 6b) with 2 13mm wrenches as shown in figure 6c)
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SIRIO 32:1 PNEUMATIC WASHING PUMP Necessary tools and equipment Procedure 7.1 Use a screwdriver to lever the lower part of the stud screw (7a) keeping a hand over the cap to accompany it. (7b) Necessary tools and equipment Procedure 8.1 Remove the two valve screwsa (8a, 8b) Necessary tools and equipment Procedure 9.1 Proceed with disassembly and replace the 6 seal sleeves...
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SIRIO 32:1 PNEUMATIC WASHING PUMP Necessary tools and equipment Procedure 10.1 Lubricate the springs (10a, 10b). Necessary tools and equipment CLEANER Procedure 11.1 Remove the OR gasket (11a) and replace it if necessary with a spare part. Necessary tools and equipment Procedure 12.1 Reassemble the two valve screws (12a) as shown in the drawing.
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SIRIO 32:1 PNEUMATIC WASHING PUMP Procedure 12.2 Reassemble the two valve screws, inserting a 3.5 mm thickness gauge as shown in the drawing and adjusting the exact position of the stud screw as shown in the drawing, keeping a tolerance distance of 3.5 mm of the stud screw valve screw NOTE...
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SIRIO 32:1 PNEUMATIC WASHING PUMP Necessary tools and equipment Procedure 14.1 Lubricate the gasket (14a) 14.2 Carefully reassemble the motor cylinder (14b) on the pump. Necessary tools and equipment Procedure 15.1Re-screw in the 6 screws (15a) as shown in the figures (15b) and (15c) www.larius.com REV.
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SIRIO 32:1 PNEUMATIC WASHING PUMP Necessary tools and equipment Procedure 16.1 Raise the central guide rod (16b) from inside the cylinder (16d) 16.2 Remove the nut (16c) 16.3 Re-screw the cap (16a) onto the rod using 2 wrenches and re-screw in the cap on the cover (16e) www.larius.com REV.
SIRIO 32:1 PNEUMATIC WASHING PUMP PROBLEMS AND SOLUTION Problem Possible cause Solution The pump does not start Feeding air is not enough Check the air supply. Increase the diameter of the feeding hose Outlet water line clogged Clean. Disconnect the outlet liquid pipe. Feed pump at minimum pressure and check if the pump starts without the outlet pipe...
SIRIO 32:1 PNEUMATIC WASHING PUMP COMPLETE PNEUMATIC MOTOR WARNING: always indicate code and quantity for every part required. Via A. Stoppani, LC-23801 Calolziocorte ITALY - www.larius.eu DESCRIPTION: PRESSURE PART No: RATIO: AIR PRESS. YEAR: RANGE:: MAX. FLUID SERIAL No: PRESSURE: MADE IN EU Fig.
SIRIO 32:1 PNEUMATIC WASHING PUMP PUMPING UNIT COUPLING KIT WARNING: always indicate code and quantity for each part required. Fig. 1U Pos. Code Description Q. ty Pos. Code Description Q. ty 99280 Complete kit 3323 Split pin 99281 Tie rod 99282 Joint sleeve 95013...
SIRIO 32:1 PNEUMATIC WASHING PUMP ACCESSORIES Code Description 70008 Gun with 170 cm extension with fitting BSPP 3/8" 18072/1 Hose 15 mt with fitting BSPP 1" 70150 Stainless steel suction filter 200 lt with fitting BSPP 1" 6149/2 Nipple MM with fitting BSPP 3/8" 65016 Double outlet kit with fitting BSPP 3/8"...
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SIRIO 32:1 PNEUMATIC WASHING PUMP SAFETY INSTRUCTIONS FOR INSTALLATION IN HAZARDOUS AREAS Read the indications provided in the user and maintenance manual carefully prior to installation. All of the main- tenance operations must be performed according to the indications provided in the manual. •...
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