Cosen SH-7550S Instruction Manual

Semi-automatic heavy-duty bandsaw

page of 118

/ 118
Contents
Table of Contents
Bookmarks

Table of Contents

Quick Links

Download this manual

COSEN SAWS

Semi‐Automatic Heavy‐Duty Bandsaw

SH-7550S

Instruction Manual

The Pinnacle of Cutting Performance

(Non‐CE model)

Cosen Mechatronics Co., Ltd.

Table of Contents

Need help?

Do you have a question about the SH-7550S and is the answer not in the manual?

Questions and answers

Summary of Contents for Cosen SH-7550S

Page 1 COSEN SAWS SH-7550S Semi‐Automatic Heavy‐Duty Bandsaw (Non‐CE model) Instruction Manual The Pinnacle of Cutting Performance Cosen Mechatronics Co., Ltd. ...
Page 2 ...
Page 3 FROM THE MANUFACTURER Thank you for your purchase of COSEN’s bandsaw machine and your trust in the COSEN brand. We are excited to have you as our valued customer and look forward as much as you do to the accelerated productivity, long‐lasting endurance and superb cost‐effectiveness this machine is about to bring to you. To ensure you are fully utilizing our machine and being advantaged in every possible way, please do take your time and read through this instruction manual. Any comment or suggestion in making our service better, please do not hesitate to let us know. Thank you again! NOTE:  Read this instruction manual carefully to familiarize yourself with the installation, operation and maintenance of your COSEN bandsaw machine.  Operate the machine following the procedures described in the manual to prevent personal injuries or machine damage.  Keep this manual handy and refer to it whenever you are uncertain of how to perform any of the procedures.  For technical support or parts purchase, please contact your nearest COSEN representative or our service center: For US, Mexico, and Canada: For Europe: For China: email: info@cosensaws.com. email: ...
Page 4 Safety rules  Make sure your work area is cleared of uninvited people and obstacles every time before you start operating the machine.  Never wear gloves or loose clothing when operating the machine. It may lead to serious injury if they are caught in the running machine. Wrap or cover long hair.  Use a water‐soluble cutting fluid on this machine. Oil‐based cutting fluids may emit smoke or catch fire, depending on how they are used.  Never cut carbon or any other material that may produce and disperse explosive dust. It is possible that sparks from motors and other machine parts will ignite and explode the air‐borne dust.  Make sure any use of fire is prohibited in the shop and install a fire extinguisher or other fire control device near the machine when cutting titanium, magnesium, or any other material that produces flammable chips. Never leave the machine unattended when cutting flammable materials.  Never adjust the wire brush or remove chips while the saw blade is still running. It is extremely dangerous if hands or clothing are caught by the running blade.  Never touch the running saw blade with gloves or not. It is dangerous if your hands, clothing or gloves are caught by the running blade.  Stop the saw blade before you clean the machine. It is dangerous if hands or clothing are caught by the running blade.  Never start the saw blade unless the workpiece has been clamped firmly. If the workpiece is not securely clamped, it will be forced out of the vise during cutting.  Take preventive measures when cutting thin or short pieces from the work to keep them from falling. It is dangerous if the cut pieces fall.  Use roller tables at the front and rear sides of the machine when cutting long work. It is dangerous if the work piece falls off the machine.  Never step or stand on the roller table. Your foot may slip or trip on the rollers and you will fall.  Turn off the shop circuit breaker switch before performing maintenance on the machine. Post a sign indicating the machine is under maintenance. ...
Page 5: Table Of Contents
Table of Contents Safety Information 1‐1 Section 1 – Safety Instructions ……………………………………………………………………………………………………… 1‐1 Safeguard Devices ………………………………………………………………………………………………………. 1‐3 Emergency Stop …………………………………………………………………………………………………………. 1‐4 Illustration: Emergency Stop ……………………………………………………………………………………… 1‐5 Safety Labels ………………………………………………………………………………………………………………. 1‐6 1‐9 Illustration: Safety Labels ………………………………………………………………………………………….. Hearing Protection ……………………………………………………………………………………………………… 1‐10 CE Compliance ……………………………………………………………………………………………………………. 1‐10 Risk Assessment …………………………………………………………………………………………………………. 1‐10 General Information 2‐1 Section 2 – Specifications ……………………………………..………………………………………………………………………. 2‐2 Machine Parts Identification ………………………………………………………………………………………. 2‐3 Floor Plan …………………………………………………………………………………………………..………………. 2‐4 Moving & Installation ...
Page 6 Table of Contents Blade Descend Pressure & Speed ………..…………………………………………………….…. 4‐8 HMI Touch Screen & Functions …………………………………………………………….………. 4‐8 HMI Error Codes ………………………..……………………………………………………….………… 4‐16 Standard Accessories ………….………………………..……………………………………………….…………… 4‐17 Optional Accessories …….…….………………………..…………………………………………….……………… 4‐19 Unrolling & Installing the Blade …………………………………………………………………….……………. 4‐21 Adjusting Wire Brush ………..……………………………………………………………………….………………. 4‐23 Adjusting Saw Arm ………..……………………………………………………………………….…………………… 4‐23 Adjusting Coolant Flow ………..………..…………………………………………………………………..………. 4‐24 Adjusting Blade Speed ………..………..……………………………………………………………………………. 4‐24 Breaking‐In the Blade ………..………..…………………………………………………………………..…………. 4‐25 Test‐Running the Machine ………..………………..…..…………………………………………………………. 4‐25 Cutting Operation ………..………..……………………………………………..……………………………………. 4‐26 Using Top Clamp for Bundle Cutting ………..……….………………………………………………………… 4‐27 Terminating a Cutting Operation ………..………..…………………………………….………………………. 4‐28 Electrical System 5‐1 Section 5 – ...
Page 7 Table of Contents Oil Recommendation for Maintenance ………………………………………………………………………. 8‐4 Troubleshooting 9‐1 Section 9 – Introduction ……………………….…….…………………..……………………………………………………………. 9‐1 Precautions ………………….…………………..……………………………………………………………………..9‐2 General Troubles & Solutions ………………………..……………………………………………………………. 9‐2 Minor Troubles & Solutions ………………………..………………………………………………..……………. 9‐3 Motor Troubles & Solutions ………………………..…………………………………………………..…………. 9‐3 Blade Troubles & Solutions ………………………..……………………………………………………………….. 9‐4 Sawing Problems & Solutions ………………………..…………………………………………………………… 9‐5 Re‐Adjusting the Roller Table ………………………..……………………………………………………………. 9‐6 Parts 10‐1 Section 10 – Spare Parts Recommendations …………………..………………………………………………………………. 10‐1 Part List …………………..…………………………………………………………………………………………………. 10‐1 Warranty 11‐1 Section 11 – Warranty …………………..……………………………………………………………………………………………….. 11‐1 iii ...
Page 8 ...
Page 9: Section 1 - Safety Information
Section 1 SAFETY INFORMATION SAFETY INSTRUCTIONS SAFEGUARD DEVICES EMERGENCY STOP SAFETY LABELS HEARING PROTECTION CE COMPLIANCE RISK ASSESSMENT Safety is a combination of a well‐designed machine, operator’s knowledge about the machine and alertness at all times. COSEN’s band machine has incorporated many safety measures during the design process and used protective devices to prevent personal injuries and potential risks. Warning labels also serve as a reminder to the operator. Throughout this manual, you will also see various safety‐related symbols indicating important information that you should take note of prior to use of the machine or part of its functions. These important safety instructions do not cover all possible situations that might occur. It is your responsibility to take caution and follow procedures stated in this manual when installing, maintaining and operating your machine. Cosen will not be liable for damages resulting from improper use. SAFETY INSTRUCTIONS What the icons and signs in this user manual mean: This icon marks DANGER; hazards or unsafe practices that may result in severe personal injury or death. This icon marks WARNING; hazards or unsafe practices that may result in personal injury or damage to the machine. This icon marks CAUTION; information that should be read before use to prevent damage to the machine. Supplementary information to the procedures described in this manual. Call your local agent or our service center for help. ...
Page 10 This manual has important safety All users must read it before performing any information. Read through it carefully activity on the machine, such as replacing before operating this machine to prevent the saw band or doing regular maintenance. personal injury or machine damage. Learn the operation, limitation and the specific Some personal protective equipment is potential hazards peculiar to this band required for the safe use of the machine, e.g. protection goggles. saw. Do not operate this machine unless it is Keep blade protection cover and wheel completely assembled. covers in place and in working order. Make sure the power switch is off before Use recommended accessories. Improper plugging in power cord. accessories may be hazardous. Disconnect the power cord before making Keep your work area well illuminated at adjustment, maintenance or blade minimum 500 lumen. changes. Keep your work area clean. Cluttered and Keep all guards and shields in place before slippery floors invite accidents. installing or starting up the machine. Remove adjusting keys, wrenches or any Wear proper apparel during operation loose parts or items from the machine and when servicing the machine. ...
Page 11: Safeguard Devices
SAFEGUARD DEVICES The safeguard devices incorporated in this machine include the following two main parts: 1. Protection covers & guards 2. Safety‐related switches Protection Covers & Guards 1. Idle wheel housing cover 2. Drive wheel housing cover 3. Gear reducer cover 4. Wire brush belt cover 5. Blade guard cover (left & right) The protection devices should always be mounted on the machine whenever the machine is running. Do not remove any of these safeguard devices under any circumstances except when servicing the machine. Even skilled service technicians should still take cautions when performing repairs or service on the machine with any of these protectors removed. It is the responsibility of the user to make sure all these elements are not lost and damaged. Take note of the following main moving parts on the machine prior to and during machine operation:  Saw bow assembly  Drive and idle wheels  Blade guide arm  Saw blade guide rollers  Quick approach device  Wire brush  Chip conveyor (optional) ...
Page 12: Emergency Stop
Safety Related Switches To protect the operator, the following safety related switches on the machine are actuated when the machine is in operation. Wheel motion detector This is a proximity sensor used to detect the motion of the drive wheel. Once the saw blade is broken or as soon as it starts slipping, the sensor will detect and stop the drive wheel and the machine. Power switch Located on the cover of electrical cabinet, the power switch controls the main power of the machine. Up to your company’s internal rules, this power switch can be locked with a padlock or a luggage lock to protect the operator and the machine. Emergency stop button Located on the control panel, the button when pressed will stop the machine completely. Vise clamp switch This switch assures firm clamping of the workpiece. If the workpiece is not clamped properly, the saw blade is not allowed to run. Wheel cover interlock switches Located on the two wheel housings, these switches (CE model only) are used to assure that the machine will stop whenever the wheel covers are open. This device is to protect users from being cut by the running saw blades. Among all these safety switches, some of them are used to protect the users and some of them are used to prevent damage to saw blades, the workpiece and the machine itself, etc. We have taken every precaution to prevent injury or damage and to provide safe and economical operation of the machine. EMERGENCY STOP Designed to be easily accessible, the emergency stop button is located on the left bottom corner on the control panel and is made in red color and rubber material. For CE models, supplementary emergency stop button may be available at other area(s) of the machine depending on machine type. ...
Page 13: Illustration: Emergency Stop
Illustration: Emergency Stop Emergency Stop Button of Control Panel without HMI Emergency Stop Button of Control Panel with HMI 1‐5...
Page 14: Safety Labels
SAFETY LABELS Safety‐related labels mounted on the machine are categorized into the following four categories. Please read through and understand them before operating the machine. Refer to Illustration: Safety Labels. DANGER Labels A red and white DANGER labels marks s hazards or unsafe practices that will result in severe personal injury or death. Label Meaning Label Meaning Hazardous Voltage DANGER: Running Blade Blade runs through this area. Keep TURN POWER OFF before your hands away from a running servicing. Failure to blade to avoid severe injury. The following the warning can arrow indicates direction of the result in severe injury. blade. WARNING Labels An orange and black WARNING label marks hazards or unsafe practices that can result in severe personal injury or damage to the machine. Label Meaning Label Meaning Cutting Hazard Cutting Hazard KEEP COVER CLOSED while KEEP HAND OFF while the blade is ...
Page 15 CAUTION Labels Yellow and black CAUTION labels mark hazards or unsafe practices that can result in considerable personal injury. Label Meaning Keep hands out of the machine while the blade is running. Power to machine must be turned off when changing blades or adjusting wire brush. NOTICE Labels Blue and white NOTICE labels mean unsafe practices that could result in damage to products or property. Label Meaning Replace the hydraulic oil every six months or every 1,200 hours of operation. Oil specification: Shell TELLUS 27 or Mobil DTE OIL LIGHT / HYDRAULIC 28 To extend blade life, always adjust the location of wire brush so that it is properly touching the blade. Also replace a worn wire brush with a new one. 1‐7...
Page 16 SAFETY INSTRUCTION Labels Green and white SAFETY INSTRUCTIONS are important reminders that should be read before operating the machine. Label Meaning 1. Read and understand the instruction manual and warning signs before operating machine. Failure to follow these instructions and warnings can result in serious injury or death. 2. Do not wear gloves, neckties, jewelry or loose clothing while operating the machine. 3. Always wear eye protection goggles. 4. Check blade tension and adjust blade guide before starting to cut. 5. Always clamp stock firmly in place before cutting. 6. Do not remove jammed or cut‐off pieces until blade has stopped. 7. Keep fingers out of path of blade. 8. Blade guards should be in place and used at all times. 9. Disconnect machine from power source before marking repairs or adjustments. 10. Do not operate while under the influence of drugs, alcohol or medication. 1‐8 ...
Page 17: Illustration: Safety Labels
Illustration: Safety Labels 1‐9...
Page 18: Hearing Protection
 Speed reducer  Hydraulic motor/pump  Belt transmissions variable speed motors  Blade motor  Coolant pump  Drive wheel  Parts not assembled tightly causing mechanical vibration Our products pass noise testing less than 78 dBA. Noise level vary according to working conditions and we recommend ear plugs or other hearing protection at all time. If your machine produces an undesirable noise while it is running, you should: Make sure all maintenance tasks have been performed following the prescribed maintenance schedule (Refer to Section 8). If maintenance does not seem to solve the problem, follow the troubleshooting procedures under Section 9. CE COMPLIANCE Cosen’s CE model is designed to satisfy regulations of the Council Directive on the approximation of the laws of the Member States relating to machinery (2006/42/EC) ‐ Annex I Essential health and safety requirements relating to the design and construction of machinery. RISK ASSESSMENT Risk assessment generally takes account of intended use and foreseeable misuse, including process control and maintenance requirements. We made every effort to avoid any personal injury or equipment damage during the machine design stage. However, the operator (or other people) still needs to take precautions when handling any part of the machine that is unfamiliar and anywhere on the machine that has potential hazards (e.g. the electrical control box). 1‐10 ...
Page 19: Section 2 - General Information
Section 2 GENERAL INFORMATION SPECIFICATION MACHINE PARTS IDENTIFICATION FLOOR PLAN This band saw machine is designed by Cosen’s R&D engineers to provide you the following features and advantages: Safety  This machine is designed to fully protect the operator from its moving parts during cutting operation.  The machine and each compoment has passed strict testing (Council Directive on the approximation of the laws of the Member States relating to Machinery).  The machine will shut off automatically when the saw blade is broken, protecting both the operator and the machine. Convenience & High‐Performance  The machine is designed in the way that the operation and adjustment can be easily performed.  The machine will stop automatically when out of stock.  Dual valve system is designed to achieve optimal cutting performance with the simple setting of feed rate and perspective cutting pressure for different material. Durability  The intended life‐span of the machine is counted based on regular daily operation. It is calculated with the life expectancy of 10 years under normal operating condition and exact attention to the maintenance schedule. 8 hours × 5 days × 52 weeks × 10 years ＝ 20,800 hours 2‐1 ...
Page 20 SPECIFICATION SH‐7550S Model Semi‐Automatic Heavy‐duty Bandsaw 500 mm (19.7”) Round 500 mm (19.7”) Square 500 x 750 mm (19.7” x 29.5”) Rectangular (H x W) Capacity W: 250~470 mm (9.8”~18.5”) Bundle Cutting H: 150~235 mm (5.9”~9.25”) 43 mm (1.7”) Vise Min. Clamping Width 16 ~ 84 m/min (52~275 fpm) Speed 6,040 x 54 x 1.6 mm (238” x 2” x 0.063”) Size Hydraulic with automatic blade breakage detection Saw Blade Tension Interchangeable tungsten carbide Guide Steel wire brush with flexible drive shaft driven by main motor Cleaning 7.5 HP (5.6 kW) or 10HP Saw Blade ...
Page 21 MACHINE PARTS IDENTIFICATION Cross beam Saw bow Saw arm Shaft Drive wheel Idle wheel Hydraulic Wire brush cylinder Movable vise Fixed vise Chip conveyor Control panel Hydraulic tank Coolant sight gauge 2‐3...
Page 22: Floor Plan
FLOOR PLAN Machine top view 2‐4 ...
Page 23 Machine front view 2‐5...
Page 24 Machine side view 2‐6 ...
Page 25: Section 3 - Moving & Installation
Section 3 MOVING & INSTALLATION LOCATION & ENVIRONMENT UNPACKING & INSPECTING LIFTING REMOVING SHIPPING BRACKET CLEANING INSTALLING RELOCATING LOCATION & ENVIRONMENT For your safety, please read all information regarding installation before proceeding. Install your machine in a place satisfying all of the following conditions: Space:  Leave enough free space around the machine for loading work and unloading cut‐off pieces as well as for maintenance and inspection. Refer to Section 2 General Informattion for machine dimensions and floor space. Environment:  Well lighted (500 lumen at minimum).  Floor kept dry at all times in order to prevent operators from slipping.  Away from direct exposure to the sunlight  Room temperature between 5˚C to 40˚C. Humidity level kept at 30  ~95%“(without condensation) to avoid dew on electric  installation and machine.  Away from vibration of other machines  Away from powders or dusts emitted from other machines ...
Page 26: Unpacking & Inspecting
UNPACKING & INSPECTING  Unpack your machine carefully to avoid damage to machine parts or surfaces.  Upon arrival of your new band saw, please confirm that your machine is the correct model and it comes in the same specification you ordered by checking the model plate on the machine base.  It is also imperative that a thorough inspection be undertaken to check for any damage that could have occurred during shipping. Pay special attention to machine surface, equipments furnished and the electrical and hydraulic systems for damaged cords, hoses and fluid leaks.  In the event of damage caused during shipping, please contact your dealer and consult about filing a damage claim with the carrier.  Your machine comes in with a set of tools for you to maintain the machine. The accessories furnished are as follows: 1. Tool box 1 pc 2. Grease gun 1 pc 3. Screwdriver (+, ‐) 2 pcs 4. Open‐ended spanner ...
Page 27: Lifting
LIFTING When moving the machine, we strongly suggest you choose any one of the methods described below to move your machine. 1. Use a crane Move the machine to its location by using a crane and a wire rope sling that can fully withstand the weight of the machine (refer to machine specification under Section 2 General Information).  Machine lifting is likely to damage the machine if not performed properly. You must have a qualified crane operator to perform the job.  You must use tools and equipment with the proper tensile strength and use proper method when moving your machine.  Apply the wire rope sling to the lifting hooks on the four ends of the machine. Refer to Illustration: Lifting Points for exact locations.  Slowly lift the machine. Be sure to protect the machine from impact or shock during this procedure. Also watch out your own fingers and feet to avoid injuries.  Keep the machine well balanced during lifting process and make sure the wire rope does not interfere with the saw frame.  When you work together with more than two people, it is best to keep constant verbal ...
Page 28 2. Use a forklift Most users choose this method to move their machine because it is easy to set up. Make sure that the lifting rod can fully withstand the weight of the machine. (Refer to Section 2 – General Information for Specifications)  Machine lifting is likely to damage the machine if not performed properly. You must have a qualified forklift operator to perform the job.  You must apply proper forklift technique to avoid damage to the machine. Make sure the forks are able to reach in at least 2/3 of the machine depth.  You must keep the machine balanced at all times. Make sure the forks are centered before use. (Illustration only.) 3. Use rolling cylinders You can use rolling cylinders to move your machine in a small machine shop environment.  You must use rolling cylinders made in material of proper compressive strength. ...
Page 29: Illustration: Lifting Points
Illustration: Lifting Points Please remove the cross beam before lifting the machine. Minimum weight capacity for each wire rope: 3 ton Total number of wire ropes required: 4 3‐5...
Page 30: Removing Shipping Bracket
 Retain this bracket so that it can be used again in the event that your machine must be relocated. CLEANING After the machine has been placed at the designated position, remove the rust‐preventive grease with wiping cloth dampened with cleaning oil or kerosene. Apply machine oil to machine surfaces that are prone to rust. Do not remove the rust‐preventive grease with a metal scraper and do not wipe the painted surfaces with solvent as doing so would damage surface paint. INSTALLING Cosen’s bandsaw machine is relatively easy to install. Follow these six easy steps to install your machine. Connect Leveling & Supply Supply Installing roller electric anchoring hydraulic oil cutting fluid table (Optional) power ...
Page 31: Supplying Coolant
Always check the coolant supply before starting the machine. If the coolant pump is started without enough coolant supply in the tank, the pump and its drive motor may be damaged. Refer to specification chart under Section 2 General Information for tank capacity. Consult your coolant supplier for bandsaw use regarding coolant type and mix ratio. Connecting electric power Have a qualified electrician make the electrical connections. If the power supply voltage is different from the transformer and motor connection voltage shown on the label attached to the electrical compartment of the machine, contact COSEN or your agent immediately. Connect to power supply independently and directly. Avoid using the same power supply with electric spark machines such as electric welder. Unstable electric tension may affect your machine’s electric installation from working properly. Ground the machine with an independent grounding conductor. Supply voltage: 90 ‐ 110  of nominal supply voltage. Source frequency: 99  ‐ 101  of nominal frequency. Refer to the specification chart under Section 2 for total electric power consumption of the motors and make sure your shop circuit breaker is capable of this consumption amount. Also use a power supply cable of proper size to suit the power supply voltage. 3‐7...
Page 32 Turn off the shop circuit breaker. Make sure the machine circuit breaker switch on the electrical compartment door is turned to OFF. Remove the screw securing the electrical compartment and then open the door. Pull the power supply cable and grounding conductor through the power supply inlet into the electrical compartment. (Shown right) Connect the power supply cable to the circuit breaker (N.F.B.) to the R, S and T terminals, and connect the ground cable to the E terminal. Close the compartment door and fasten the screw back. Turn on the shop circuit breaker and then turn the machine circuit breaker switch to ON. The Power Indicator on the control panel will come on. Pull to unlock the Emergency Stop button and press the hydraulic ON button to start the hydraulic motor. Make sure the sawing area is clear of any objects. Start the blade and check the blade rotation. If the electrical connections are made correctly, the blade should run in a counterclockwise direction. If not, shut the hydraulics off, turn off the machine as well as the shop circuit breaker. Then swap the power the power cable conductors connected to R and T terminals. 10. Repeat step 6 to 9 to ensure the electrical connections are in the right order. Leveling Place spirit level on the vise slide plates and the work feed table. Level the machine in both directions i.e. along and across the machine. Adjust the level of the machine by ...
Page 33: Installing Roller Table (Optional)
Anchoring the machine Normally there is no need to anchor the machine. If the machine is likely to vibrate, fix the machine to the floor with anchor bolts. Shock absorption steel plates are provided and can be placed under each leveling bolt to prevent their sinking into the concrete floor. Installing roller table (optional) The roller table is used to support long material at the rear and/or the front of the machine. If you have ordered the optional roller table for cutting long material, position it before or behind the machine. Level the roller table and the stand with the Adjust bolts machine by adjusting the leveling bolts. Installing fire control device Install a fire extinguisher or any other fire control device in the shop in case a fire breaks out. RELOCATING We recommend you follow these procedures when relocating or shipping your machine to other place: 1. Descend the saw frame to its lowest position then turn off the power. 2. Fix the saw frame using the shipping bracket that originally came with the machine. 3. If you are shipping the machine, pack the machine carefully with industrial plastic wraps to protect it from dust. 4. Use a crane or forklift to raise it. If a crane is used to lift the machine, ensure that the lifting cable is properly attached to the machine. ...
Page 34 ...
Page 35: Operating Instructions
Section 4 OPERATING INSTRUCTION SAFETY PRECAUTIONS BEFORE OPERATING CONTROL PANEL STANDARD ACCESSORIES OPTIONAL ACCESSORIES UNROLLING & INSTALLING THE BLADE ADJUSTING WIRE BRUSH ADJUSTING SAW ARM ADJUSTING COOLANT FLOW ADJUSTING BLADE SPEED BREAKING‐IN THE BLADE TEST‐RUNNING THE MACHINE CUTTING OPERATION USING TOP CLAMP FOR BUNDLE CUTTING TERMINATING A CUTTING OPERATION 4‐1 ...
Page 36: Safety Precautions
SAFETY PRECAUTIONS For your safety, please read and understand the instruction manual before you operate the machine. The operator should always follow these safety guidelines:  The machine should only be used for its designated purpose.  Do not wear gloves, neckties, jewelry or loose clothing/hair while operating the machine.  For eye protection, always wear protective safety glasses.  Check the blade tension and adjust blade guides before starting the machine.  Use auxiliary clamping or supporting devices to fix material in place before cutting long workpieces. Always make sure the material is clamped firmly in place before starting to cut.  Do not remove jammed or cut‐off pieces until the blade has come to a full stop.  Keep fingers away from the path of the blade.  Protection devices should be in place at all times. For your own safety, never remove these devices.  Disconnect machine from the power source before making repairs or adjustments.  Wear protection gloves only when changing the blade.  Do not operate the machine while under the influence of drugs, alcohol or medication.  Do not take your eyes off the machine while in operation.  Do place warning signs to mark out machine work zone and restrict entry to be staff‐only. 4‐2 ...
Page 37: Before Operating
BEFORE OPERATING Choosing an appropriate saw blade and using the right cutting method is essential to your cutting efficiency and safety. Select a suitable saw blade and cutting method based on your work material and job requirements e.g. cutting accuracy, cutting speed, economic concern, and safety control. Wet cutting If you choose dry cutting or low‐speed cutting, the chips may accumulate in machine parts and may cause operation failure or insulation malfunction. We suggest you choose wet cutting to avoid machine damage. Cutting unknown materials Before cutting an unknown material, consult the material supplier, burn a small amount of chips from the material in a safe place, or follow any other procedure to check if the material is flammable. Never take your eyes off the machine while in operation. Cutting fluid For cooling and lubrication purpose, we recommend you use water‐soluble cutting fluids. The following table lists out its pros and cons for your reference. Pro Con  Have a high cooling effect  Remove machine paint  Not flammable  Lose its rust protection effect if  Economical deteriorated  Does not require cleaning of the cut  Tend to create foam  Subject to decay products ...
Page 38: Control Panel
CONTROL PANEL The control panel is located on the top of the electrical box. It includes the following function: power system, hydraulic system, cooling system, the projecting light system and the optional human‐ machine–interface (HMI). The control panel comes in two different formats: (A) regular type without the optional HMI system (B) advanced type with the optional HMI system. The operator must fully understand the function of each switch and button before operating the machine. No. Name 1 Emergency stop button 2 Saw blade start button (with built‐in lamp) 3 Hydraulic on button (with built‐in lamp) 4 Power indicator lamp Saw bow down button 5 (A) Regular type without the optional HMI Saw bow up button 6 7 Blade speed control knob 8 Blade speed indicator 9 Lift roller feed backward button (optional) 10 Lift roller feed forward button (optional) 11 Lift roller up/down switch 12 Vise open/clamp knob ...
Page 39: Control Buttons
Control Buttons 1. Emergency stop button Press this button to stop the machine in an emergency. When the button is pressed, it brings the machine to a full stop. The button locks when pressed. In order to unlock it, please turn the button clockwise. Also serves as the “hydraulic off button.” 2. Saw blade start button (with built‐in lamp) When this button is pressed, the built‐in‐lamp comes on and the blade motor starts to operate. The vise clamp/unclamp knob must be turned and held to clamp position for 3 seconds before the blade can start running. 3. Hydraulic on button (with built‐in lamp) When this button is pressed, the built‐in‐lamp comes on and the hydraulic motor starts to operate. Press the emergency stop button to stop the hydraulic system. 4. Power indicator lamp When the lamp is on, it indicates the power to the machine is turned on. 5. Saw bow down button When this button is pressed, the saw bow descends until the operator lets go of the button. Before lowering the saw bow, the guide arm must be positioned outside the vise in order to avoid hitting the vise and causing damages. 6. Saw bow up button When this button is pressed for less than 2 seconds, the saw bow rises until the operator lets go of the button. When this button is pressed for more than 2 seconds, the saw bow will automatically rise to the upper limit position. While pressing the saw bow up button can stop the running blade, please still make use of the emergency stop button in an emergency. 7. Blade speed control knob This knob connects with the inverter and the inverter is used to control the rotation speed of the ...
Page 40 8. Blade speed indicator The blade speed is shown here in predetermined unit (M/min or fpm) and the blade speed can be adjusted by blade speed control knob. All parameter settings have been done by Cosen factory before shipment. Please do not make any random change to the parameter as it may affect the accuracy of the blade speed reading. Please consult your agent shall there be any need to reset machine parameters. 9. Lift roller feed backward button (optional) When the lift roller is at its upper position, press this button to feed the material backward at the speed selected by the feed speed selector. This function is available only when the optional hydraulic lifting take‐in roller with power feeding table is equipped. 10. Lift roller feed forward button (optional) When the lift roller is at its upper position, press this button to feed the material forward at the speed selected by the feed speed selector. This function is available only when the optional hydraulic lifting take‐in roller with power feeding table is equipped. 11. Lift roller up/down switch The lift roller is designed to help users save efforts feeding and adjusting material. When switched to the right, lift roller ascends to lift the material up. When switched to the left, lift roller descends to lower the material. When the vise starts to clamp the material while the lift roller is still at its upper position, the lift roller will automatically descend slowly as a safety design to help ensure the squareness of the cut. The lift roller can be operated only when the vise is unclamped (turned to the open position). 12. Vise open/clamp knob Turn the knob to the left to open the vise. Turn the knob to the right to clamp the vise. Turn and hold the knob for 3 seconds and let it go; the vise will automatically close until it is fully clamped. For the blade to start running, the vise open/clamp knob must be turned and held to the right for 3 seconds as to ensure the vises are fully clamped. 13. Lift roller feed speed selector ...
Page 41 This selector switch is used to switch between fast and slow feeding modes. The quick material feeding mode (symbolized by a rabbit) helps the user to quickly send the work piece into the sawing area. When switched to the slow material feeding mode (symbolized by a snail), the material feeding speed will dramatically reduce to help you position the work piece precisely. 14. Last cut function on/off selector This selector switch is used to turn ON or OFF the last cut function. When this mode ( is selected, the blade will automatically stop as it completes the current job and triggers the lower limit switch, and the hydraulic system will shut down (in 10 seconds). This is useful when the user intends the current cut to be the last. When this mode is selected ( , the blade will automatically stop as it completes the current job and triggers the lower limit switch, but the hydraulic system will remain ON. This is used when the user intends to perform more cuts following the current one in hand. 15. Carbide inserts clamp/unclamp selector Switching to this mode ( to clamp both the right and left carbide inserts. Switching to this mode to open the right and left carbide inserts. The carbide inserts are programmed to automatically clamp when the saw blade starts in order to protect the blade and the user. 16. Projection light on button Press this button to turn on the projection light. The light automatically shuts off within 1 minute as to prolong bulb life. 17. Coolant on/off switch Turn this switch to the right to “I” position, the coolant pump will start. Turn this switch to the left to “0” position, the coolant pump will stop. A started blade will also start the coolant automatically. 4‐7 ...
Page 42: Blade Descend Pressure & Speed
18. HMI touch screen Refer to the following section for detailed explanation. Blade descend pressure and speed The part of control panel is where cutting pressure and saw bow descend speed can be adjusted. 1. Cutting pressure control knob  This pressure control knob is used to adjust the cutting pressure of the blade.  Turning the knob clockwise increases the cutting pressure.  To obtain a good cutting result, choose the right cutting pressure by turning the knob until it points to your material on the color chart. 2. Blade descend speed control knob  This knob is used to adjust the descend speed of the saw blade.  Turning the knob clockwise increases the blade descend speed.  Blade descend speed is a determining factor to a good cutting time and quality cutoff surface.  Set the blade descend speed in accordance with the cutting pressure control knob. Cutting pressure and speed control panel  Also commonly known as the flow control ...
Page 43 Please pay attention to the following environment conditions necessary for HITECH 5.7” HMI touch screen to properly operate: Item Range Ambient temperature 5℃ ~ 50℃ Temperature for safe ‐10℃ ~ 60℃ operation Ambient humidity 30%~85% RH (No condensation) Connection RS422 MMI port Environment No condensation and rust Startup Screen After the power is turned on, Cosen’s logo will appear as the startup screen, followed by the main operation menu.. Main control menu The main control menu includes some operating button that were used on the control panel of the earlier machines. Some convenient functions are added to the page for the operator to better understand the features of the machine. Setting the parameters shown on the screen requires a gentle touch of the finger. You can also look up the parameters or make changes while in the middle of a cut. 4‐9 ...
Page 44 Refer to the table below for descriptions of each function. No. Item Function Description Hydraulic start When the power is turned on, press this button to start the hydraulic motor. A solid yellow icon indicates the hydraulic system has been turned on. Press this button to turn off the hydraulic motor Hydraulic stop immediately. When the blade is running, the hydraulic stop button is temporarily disabled. You need to press the saw blade stop or the emergency stop button to stop the blade first. When the work piece is clamped properly, press this button Saw blade start to start cutting. A solid yellow blade icon indicates the blade has been started. The vise open/clamp knob must be turned and held to clamp position for 3 seconds before the blade can start running. Saw blade stop Press this button to stop the blade. Projection light ON/OFF Press this button to turn on the projection light. The light bulb showing a solid yellow icon indicates the worklight has been turned on. The light automatically shuts off within 1 minute as to 4‐10 ...
Page 45 No. Item Function Description prolong bulb life. Press this button to switch between fast and slow feeding Lift roller feed speed modes. (optional) The quick material feeding mode (symbolized by a rabbit) helps the user to quickly send the work piece into the sawing area. When switched to the slow material feeding mode (symbolized by a snail), the material feeding speed will dramatically reduce to help you position the work piece precisely. This function is available only when the optional hydraulic lifting take‐in roller with power feeding table is equipped. Press this button to turn on the coolant pump. Coolant ON/OFF A solid yellow faucet icon indicates the coolant pump has been turned on. Press again to turn off the coolant pump. A started blade will also start the coolant automatically. Carbide inserts Press this button to clamp carbide inserts. clamp/unclamp Press again to unclamp. The carbide inserts are programmed to automatically clamp when the saw blade starts in order to protect the blade and the user. Blade speed setting Press this key to directly input your desired blade speed value according to the material being cut. Press and hold this button to increase the blade speed. Press and hold this button ...
Page 46 No. Item Function Description When the blade completes each cut and triggers the lower limit switch, the saw blade icon will turn solid white. Vise status indicator Indicates if the vise have clamped and secured the workpiece. When the vise have secured the workpiece, the clamping vise icon on the right will turn solid green. Blade speed display Displays current blade speed. Blade motor amp draw The current in Amps drawn by the blade motor displayed on this page if the optional accessory, Motor Amp Draw, is (optional) purchased. Cutt rate display Displays the current cut rate. (optional) Cut rate value is available only if the material width is entered. System parameter Press this button to set up system parameters. Password is required. setting All parameters have been set up by the manufacturer. In order to prevent random change from being made to these parameters and affect cutting precision and machine life, this function is protected with a set of password. Press this button to display cutting‐related information e.g. Cutting parameter blade height, blade speed, cutting rate and etc. setting Blade deviation detector (optional) can be also configured in this setup page. Refer to Cutting Display & Setup in the following page. ...
Page 47 Cutting status display & setup When cutting is in operation, press to enter cutting status display and setup page. Page 1 – cutting status display 1  This page shows the following information (from top to bottom):  Height ‐ Saw bow height  Cut width ‐ Press this button to set material width. With material width, the system can automatically calculate the cut rate.  L Gear ‐ Press this key to switch between low (L) and high(H) gears for the drive belt. The operator must make sure the pulley is at high or low gear. Maximum blade speed: On L Gear: 65 M/min (213 fpm) On H Gear: 84 M/min (275 fpm) Not shown if the machine comes without this option.  Cut speed ‐ blade downfeed speed  Cut rate  Blade speed display  Current in ampere (optional)  Press #### to directly input your desired blade speed value according to the material ...
Page 48 Page 2 – cutting program setup In this page you can set the following value (from top to bottom):  Deviation ‐ Set deviation +/‐ tolerance value. If value detected is out of this range for more than 15 seconds, error message will appear and cutting will automatically stop.  Deviation On/Off ‐ Turn on or turn off the deviation detector if installed.  Blade Used ‐ Current blade life in hours  Blade Life Reset ‐ Reset the blade life to zero  Error message (highlighted in yellow; can be cleared by pressing down for 1~2 seconds)  Press Home to return to the main control menu.  Press PGUP to go back to the previous setup page. Material cutting reference  This 2‐page reference chart lists out the required blade speed and cutting rate for each different material. 4‐14 ...
Page 49 PLC Monitor  Shows all signals of the PLC system.  Press Home to return to the main control menu. Error report Page 1 – error report  Lists a historical report of the errors and the time of occurrence.  Press Home to return to the main control menu.  Press Next to go to the troubleshooting support page. Page 2 – troubleshooting  Provides suggestions on troubleshooting. 6 pages in total.  Also refer to below table for error codes, descriptions and solutions.  Press Home to return to the main control menu.  Press Next to go to the next page. ...
Page 50 Error Error Description Solution Code M300 Front vises not clamping Check if the queen valve works M301 Rear vises not clamping Check if the queen valve works M303 Lower limit switch error Check if the lower limit switch works M304 Hydraulic motor not starting Check if the hydraulic motor works M306 Broken blade detected 1. Check if the speed switch works 2. Check if the blade is broken M308 Left safety door abnormal 1. Check if the left safety door is shut properly 2. Check if the left safety door limit switch works M309 Right safety door abnormal 1. Check if the right safety door is hut properly 2. Check if the right safety door limit switch works M312 Quick approach bar abnormal Check if the quick approach limit switch works M313 OL1 abnormal Check if the blade motor overload relay has tripped M314 OL2 abnormal Check if the hydraulic motor overload relay has tripped M315 OL3 abnormal Check if the coolant pump motor overload relay has tripped M316 ...
Page 51: Standard Accessories
STANDARD ACCESSORIES Blade tension device  This blade tension device equipped with hydraulic cylinder provides appropriate tension to the saw blade.  To tighten the saw blade, turn the selector to .  Upon saw blade breakage, the safety device will activate and automatically stop all machine operation.  The limit switch of the safety device can be reset by turning the blade tension selector to  To change the blade, turn the handle to to release saw blade tension. Blade speed/motion detector  Besides detecting the blade speed, the speed/motion detector also functions as a safety device.  The speed/motion detector protects operators and the machine by preventing blade overloads and consequent damages if a saw blade breaks or skids.  Once blade breakage or slippage is detected, the drive wheel will stop in 10 seconds. Inverter This inverter is installed in the control box. It is used to control and stabilize the saw blade speed during cutting. To adjust blade speed, use the speed control turn‐knob on the control panel. Note: ...
Page 52 Power driven wire brush The wire brush removes the metal chips on the saw blade teeth to so that blade life can be extended. Keep hands away from the transmission shaft and the brush while the wire brush is running Turn off the hydraulic motor or the main power switch before performing maintenance or cleaning on the wire brush drive system. Hydraulic lifting with manual ratcheting take‐in roller  Hydraulic lifting: The lift roller is hydraulically actuated and can be controlled directly from the control panel to help you bring the material into the sawing area. Press the lift roller up/down button to bring the lift roller fully to the upper position or lower position.  Ratcheting take‐in roller: The ratcheting take‐in roller can be used when fine adjustment is needed on cut‐off point alignment. The take‐in roller is connected to a ratchet mechanism. A ratchet wrench and a hexagonal socket are required to perform this job. Projection light Activate the switch to project a beam of light on the work piece. The operator can use the light as reference to adjust the cutting dimension of the work piece. The light automatically shuts off within 1 minute as to prolong bulb life. 4‐18 ...
Page 53: Optional Accessories
Vibration damper The vibration damper can be assembled to the left saw arm. This accessory is extremely useful in reducing the high‐frequency noise produced when cutting large‐sized material. OPTIONAL ACCESSORIES Hydraulic lifting take‐in roller with powered feeding table  While lifting your work material with a crane onto the machine workbed, turn the hydraulic lifting roller up/down selector switch to the right to lift up the rollers.  While the lifting rollers are in the upper position, press the shuttle bed forward/backward buttons to send the material to the desired position with aid of the two‐speed mode to select from. Vise pressure regulator These regulators control the clamping pressure for the vises and the top clamps. When cutting pipes or softer materials, the clamping pressure of the vises and top clamps need to be adjusted to avoid damages to the material surfaces. Adjust the clamping pressure according to the material you cut. Do not adjust clamping pressure during operation. The clamping pressure shall not be less than 8 kg/cm2. 2M roller table  The optional 2M roller table supports the work material and ensures the material be fed in smoothly.  Refer to section 9 for further information on adjusting the roller table. 4‐19 ...
Page 54 Chip conveyor Chip conveyor is a spiral device to bring chips out during cutting. Keep hands away from the chip conveyor assembly. Chip conveyor begins to operate as soon as the hydraulic motor is turned on. As a regular maintenance, remove the chip conveyor and clean all chip deposits inside. For your safety, be sure to turn off the hydraulic motor or the power during maintenance or cleaning, Blade Deviation Detector & Calibration Procedure This device detects blade deviation. If the blade deviates beyond the preset range, the machine will stop automatically. When this device is installed, the cutting width will be reduced. The blade deviation detected value and preset values are displayed on the HMI screen. Before cutting, please make sure if the deviation value is within ±0.03 mm (0.0012”). If not, please calibrate the deviation detector before proceeding to cutting. How to Check & Adjust 2 1. Start the hydraulic motor. Turn on the deviation function. Start the saw blade and let it run for 1~2 minutes.. 2. Stop the saw blade. Observe the deviation value while the 1 saw blade is completely still. 3. If the deviation value is out of ±0.03 mm, loosen outer nut first then the inner nut. 4. Adjust the proximity switch until the deviation value is within ±0.03 mm. 5. Tighten inner nut back then the outer nut. If the deviation value is not changing while adjusting the ...
Page 55: Unrolling & Installing The Blade
Hydraulic top clamp device  The device is a guillotine type top clamp installed on top of the vises.  Used for cutting bundles, the top clamp will hold the material tightly so as to avoid material sliding during cutting.  Use the adjustment valve to adjust its speed during clamping/unclamping. UNROLLING & INSTALLING THE BLADE Always wear leather gloves and protection glasses when handling a blade. Unrolling the blade Please follow the procedures illustrated below. Unroll and roll the blade 4‐21 ...
Page 56 Installing a new blade Step 1 ‐ Select the most suitable saw blade for your workpiece considering the size, shape and material. Step 2 ‐ Turn on the machine power by switching to ON and turn on the hydraulic power. Step 3 ‐ Press the saw bow up button and elevate the saw bow until the right insert holder is clear of the front fixed vise. Step 4 ‐ Turn the tension controller handle from “ ” to “ ” position to release tension. The idle wheel will then move slightly toward the direction of the drive wheel. Step 5 ‐ Open the idle and drive wheel cover. Step 6 ‐ Loosen the wire brush assembly lock lever and move the wire brush away from the blade. Step 7 ‐ Unclamp the left and right carbide inserts. Pull down the saw blade from the carbide inserts, wire brush assembly and from the two wheels. Step 8 ‐ If necessary, clean the carbide inserts before installing a new saw blade. Step 9 ‐ Place the new blade around the idle wheel and the drive wheel Step 10 ‐ Insert the blade into the left and right tungsten carbide inserts. The back and the sides of the blade need to be touching the inserts as well as the adjacent rollers. Step 11 ‐ Place the blade to the drive wheel and press the back of the blade against the flange of the drive wheel. Step 12 ‐ Make sure the back of the blade is also pressed against the flange of the idle wheel. Step 13 ‐ Turn the tension controller handle to [ ] position to obtain blade tension. Step 14 ‐ Make sure the sides of the blade are in close contact with the carbide inserts and then tighten the left and right carbide inserts. Step 15 ‐ Gently close the idle and drive wheel covers. Step 16 ‐ Press the saw blade start button to start the blade. Allow the blade to run for a few rotations then press the saw bow up button to elevate the saw bow. Open the wheel covers and make sure the blade has not fallen off the drive and idle wheels. If the blade has shifted, follow the same procedure to reinstall the blade again. 4‐22 ...
Page 57: Adjusting Wire Brush
Step 17 ‐ Adjust wire brush to a proper position. Refer to Adjusting wire brush in this section. ADJUSTING WIRE BRUSH Follow these steps to adjust wire brush to appropriate position: Step 1 ‐ Open the drive wheel cover and loosen the lock lever. Step 2 ‐ Make brush move up / down until it makes proper contact with the saw blade (see below illustration). Step 3 ‐ Tighten the lock lever and close the drive wheel cover. Proper Improper ADJUSTING SAW ARM Adjust the blade guide (guide arm) position based on the size of your workpiece: Step 1 – Loosen the inserts by switching the carbide insert selector to unclamp position. Step 2 – Loosen the blade guide lock handle. Then adjust the guide arm to a position suitable for your workpiece size. Step 3 – After adjustment is made, tighten the blade guide lock handle. Step 4 – Clamp the inserts back by switching the carbide insert selector to clamp position. 4‐23 ...
Page 58: Adjusting Coolant Flow
Blade Guide Lock Handle Hydraulic cyinder ADJUSTING COOLANT FLOW Step 1 – Press the saw blade start button to start the saw blade drive motor. Step 2 – Use the flow control valve (shown below) to adjust the amount of fluid flowing to the cutting area. Adjust the flow amount if you observe the following changes to the chips generated from cutting. If the chips are sharp and curved, increase the coolant flow amount. If the chips are granulated, decrease the coolant flow amount. Before pressing the blade drive button, insert the cleaning hose nozzle into the wire brush case to clean the brush. ADJUSTING BLADE SPEED Step 1 – Set the flow control to “0” position. Step 2 – Press the saw blade start button to start the blade.. 4‐24 ...
Page 59: Breaking-In The Blade
Step 3 – Turn the blade speed control knob to adjust the blade speed. The blade speed should be adjusted based on the size and the material of the workpiece. BREAKING‐IN THE BLADE When a new saw blade is used, be sure to first break in the blade before using it for actual, extended operation. Failure to break in the blade will result in less than optimum efficiency. To perform this break‐in operation, the following instructions should be followed: Step 1 ‐ Reduce the blade speed to one‐half of its normal setting. Step 2 ‐ Lengthen the cutting time to 2‐3 times of what is normally required. Step 3 ‐ Start break‐in operation. Step 4 ‐ After the break‐in operation is completed, set all parameters back to normal settings. TEST‐RUNNING THE MACHINE Test‐running this machine can ensure good machine performance in the future. We suggest you run the following tests on the machine before first use: Testing machine performance: Turn on the power and run a basic performance test after you finish installing the machine. Follow these steps to test machine performance: Step 1 – Disassemble shipping brackets and bolts. Step 2 – Install roller table (optional). Step 3 – Turn on the relay switch in the control box. Step 4 – Elevate the saw bow. (If your coolant pump is in reverse and the machine cannot run, please change the electrical phase.) Step 5 – After the saw bow ascends, extend the quick approach device. Step 6 – Remove the rust‐prevention grease with cleaning oil or kerosene. ...
Page 60: Cutting Operation
Step 7 – Start the coolant pump. Step 8 – Test these functions under manual mode:  vise clamping/unclamping  saw bow ascending/descending  feeding forward and backward. CUTTING OPERATION Step 1 ‐ Check before you cut  Power: Check the voltage and frequency of your power source.  Coolant: Check if you have sufficient coolant in the tank.  Hydraulic: Check if you have sufficient (at least two‐thirds or higher) hydraulic oil.  Workbed: Check if there is any object on the feeding bed that may cause interference.  Blade: Check the blade teeth and make sure there is no worn out teeth along the blade.  Light: Check the work lamp or laser light (optional) and make sure there is sufficient lighting.  Roller: Check all the rollers on the front and rear workbed can roll smoothly.  Saw bow: Check the saw bow to see if it can be elevated and lowered smoothly. Step 2 ‐ Elevate the hydraulic lifting take‐in roller. Step 3 ‐ Place your workpiece onto the workbed manually or by using a lifting tool e.g. a crane. Before loading, make sure the vises are opened wide enough and the blade is raised high enough to allow enough clearance for the workpiece. When loading, take extra care not to have the ...
Page 61: Using Top Clamp For Bundle Cutting
The vises must be clamped for the blade to be able to start. Step 8 – Turn the cutting pressure control knob to adjust blade cutting pressure according to the material. Step 9 – Adjust blade descend speed control knob to obtain a suitable blade descend speed for your material. Step 10 ‐ Start running the blade by pressing the saw blade start button. The blade will start descending. Before you start cutting, check again that there is no other object in the cutting area. Step 11 – While the blade descends, adjust the blade speed if necessary. You can do so by turning the blade speed control knob, clockwise to speed up and counterclockwise to slow down. The blade speed is displayed in the HMI touch screen. Step 12 – Select the proper cutting condition according to different material. Step 13 – After the entire cutting job is completed, elevate the saw bow to the top and open the vises to remove the workpiece. Step 14 – Clean the workbed by removing chips and cutting fluids. Step 15 – Lower the saw bow to a proper position then turn off the power. USING TOP CLAMP FOR BUNDLE CUTTING Step 1 – Connect the top clamp hoses to the pressure joints on the vise hydraulic cylinders. Step 2 – Position the workpiece for bundle cutting. Note the allowable clamping width and height. (Refer to Section 2 – General Information, Specifications) Proper and improper stacking of workpieces Proper Improper 4‐27 ...
Page 62: Terminating A Cutting Operation
Step 3 – Open the adjustment valve to adjust the top clamp speed during clamping/unclamping. Step 4 – For subsequent cutting procedures, refer to the instructions under manual operation and automatic operation. STOP TERMINATING A CUTTING OPERATION  To terminate a cutting operation, press either the saw bow up button or the emergency stop button.  The saw blade will stop running when the saw bow up button is pressed.  Both the saw blade and hydraulic pump motors will stop running when the emergency stop button is pressed.  The machine will stop automatically when an error occurs. 4‐28 ...
Page 63: Section 5 - Electrical System
Section 5 ELECTRICAL SYSTEM ELECTRICAL CIRCUIT DIAGRAMS The following are electrical circuit diagrams of the system without HMI: 5‐2 Control panel layout 5‐3 Circuit board layout 5‐4 Power supply layout 5‐5 PLC I/O layout The following are electrical circuit diagrams of the system with HMI: 5‐6~5‐9 5‐1...
Page 64 張 1000525 鴻昌...
Page 65 1000525 張鴻昌...
Page 66 張 1000525 鴻昌...
Page 67 張 1000525 鴻昌...
Page 72 ...
Page 73: Section 6 - Hydraulic System
Section 6 HYDRAULIC SYSTEM HYDRAULIC CIRCUIT DIAGRAM 6‐1...
Page 75: Section 7 - Bandsaw Cutting: A Practical Guide
Section 7 BANDSAW CUTTING: A PRACTICAL GUIDE INTRODUCTION SAW BLADE SELECTION SOME SAWING PRACTICES CUTTING CONDITIONS SETTING INTRODUCTION Our bandsaw machines are designed to be installed with high quality using high speed saw blades for maximizing productivity. To be able to use this kind of high performance bandsaw blade, the machine has to be of rugged design, has high quality saw blade guides, has sufficient motor horse power for high saw band speeds, and has to be able to apply necessary tension to the saw bands. Your machine has all these features to provide a better service for you. The saw blade is guided through the cutting area by roller guides to keep it straight as it comes off the driving wheels. The precision carbide inserted guides then hold the blade securely and accurately throughout the sawing process. The tension of the saw blade is adjusted through the tensioning device on the strong saw bow. The cutting feed and down feed pressure of the blade is regulated automatically by hydraulic regulation. SAW BLADE SELECTION The factors affecting cutting performance are: Type of material  Material size and shape  Guide spacing  Blade selection  Blade speed and feed ...
Page 76 Material and its relation to the cutting rate Tooth spacing Tooth Set Fig. 7.1 Description of Band  Depending on the hardness of the material the cutting rate will increase or decrease. For example, it takes more time to cut stainless steel than to cut cast iron.  The surface conditions will also affect the cutting rate. If there are places on the surface on the material which are hard, a slower blade speed will be required or blade damage may result.  It will be slower to cut tubing than to cut solids, because the blade must enter the material twice, and because coolant will not follow the blade as well.  Tough or abrasive materials are much harder to cut than their machinability rating would indicate.  Tooth spacing is determined by the hardness of the material and its thickness in cross section.  Tooth set prevents the blade from binding in the cut. It may be either a "regular set" (also called a "raker set" ) or a "wavy set".  The regular or raker set is most common and consists of a pattern of one tooth to the left, one tooth to the right, and one which is straight, or unset. This type of set is generally used where the material to be cut is uniform in size and for contour cutting.  Wavy set has groups of teeth set alternately to right and left, forming a wave‐like pattern. This reduces the stress on each individual tooth, making it suitable for cutting thin material or a variety of materials where blade changing is impractical. Wavy set is often used where tooth breakage is a problem. This is shown in Fig. 7.2 as follows: Right Straight Left Regular (raker) Set Wavy Set Fig. 7.2 The Saw Set ...
Page 77 Material size and shape The optimum material width for a band saw blade is 1 inch wide by 0.35 inch thick and is about 5 inches long. Below this width tooth loading may become excessive and the cutting rate must be reduced. Above this width blade control begins to be lost, as discussed below. Since the blade "sees" only that material it is cutting, the shape of the stock being cut will also affect cutting speeds, particularly if the piece is excessively wide or if it varies in the dimensions being cut. Guide spacing The rigidity of the blade is a function of guide spacing, with rigidity being reduced to the third power as the distance between the guides increases. For example, with guides spaced 2 inches apart, blade deflection might be approximately 0.2. Under the same conditions, but with the guides spaced at 4 inches apart, blade deflection would be approximately 0.8. This is a much simplified version of the formula, because it does not consider band tension or guide design. It is important to recognize, for example that rollers are considered as a pivotal contact. Whereas carbide faces could be considered as anchored supports. A more complete deviation, including band tension and guide design, is included in Roark's handbook, "Formula for stress and strain". Blade selection There are different types of blades available. Please contact a bandsaw blade manufacturer for advice. Blade speed and feed Blade speed is generally limited by vibration and the ability to keep the blade sufficiently cool to avoid dulling the teeth. A blade which is running fast and taking a very light cut will dull quickly because the tips of the teeth will overheat from the rubbing action. If, however, we force the blade teeth deeper into the material, the blade will be less sensitive to heat, because the teeth are cutting more and rubbing less. Tooth form and spacing The selection of a tooth form generally is determined by the material to be cut. There are three general factors to consider: tooth form, style or shape of the teeth; tooth spacing, the number of teeth to the inch; and tooth set, which provides clearance for the body of the blade. Three styles of tooth are shown in Fig. 7.3 below: Fig. 7.3 Three Styles of Tooth 7‐3...
Page 78: Some Sawing Practices
SOME SAWING PRACTICES Saw Pitch Selection Sawing “Rules of Thumb”: 1. The thinner the stock, the finer the saw pitch. 2. The thicker the stock, the coarser the saw pitch. 3. The more difficult the stock, the finer the saw pitch. 4. The softer the material , the coarser the saw pitch. Always have at least three teeth in contact with the material being cut. Material Size and Saw Pitch Anytime during the cutting operation, at least three teeth must be in contact with the material being cut. Figure 7.4 shows some sawing practices: SAWING PRACTICES CORRECT INCORRECT several teeth contact work teeth strike sharp edge Coarse teeth clear chips freely Teeth too fine for large solids Three or more teeth on cutting wall Coarse teeth rip on thin wall Fig. 7.4 Some sawing practices 7‐4...
Page 79 Solid Stock: STYLE up to 25 mm (1”) 25‐100mm (1‐4”) 100‐250mm (4‐10”) 8‐10 TPI 6‐8 TPI 3‐4 TPI (Teeth per inch) Structurals: STYLE up to 10 mm (3/8”) 10‐20mm (3/8‐3/4”) above 20mm (3/4”) 10‐8 TPI 8‐10 TPI 6‐8 TPI Solid Bundle: STYLE up to 20 mm (3/4”) 20‐80mm (3/4–3 1/4”) above 80mm (3 1/4”) 8 ‐ 10 TPI 2 ‐ 8 TPI 4 ‐ 6 TPI ...
Page 80 ...
Page 81: Section 8 - Maintenance & Service
Section 8 MAINTENANCE & SERVICE INTRODUCTION BASIC MAINTENANCE MAINTENANCE SCHEDULE BEFORE BEGINNING A DAY’S WORK AFTER ENDING A DAY’S WORK EVERY MONTH EVERY THREE MONTHS EVERY SIX MONTHS STORAGE CONDITIONS TERMINATING THE USE OF MACHINE OIL RECOMMENDATION FOR MAINTENANCE INTRODUCTION For the best performance and longer life of the band saw machine, a maintenance schedule is necessary. Some of the daily maintenance usually takes just a little time but will give remarkable results for the efficient and proper operation of cutting. BASIC MAINTENANCE It is always easy and takes just a little effort to do the basic maintenance. But it always turns out to be a very essential process to assure the long life and efficient operation of the machine. Most of the basic maintenance requires the operator to perform it regularly. 8‐1...
Page 82 MAINTENANCE SCHEDULE We suggest you do the maintenance on schedule. The recommended schedule includes three periods, 1.Daily maintenance. 2.Monthly maintenance. 3. Six months maintenance. Before beginning a day’s work 1. Please check the hydraulic oil level. If oil level volume is below 1/2, please add oil as necessary.(Filling up to 2/3 level is better for system operation.) 2. Please check the cutting fluid level, adding fluid as necessary. If the fluid appears contaminated or deteriorated, drain and replace it. 3. Please check the saw blade to ensure that it is properly positioned on both the drive and idle wheels. 4. Please make sure that the saw blade is properly clamped by the left and right inserts. 5. Please check the wire brush for proper contact with the saw blade. Replace the wire brush if it is worn out. After ending a day’s work Please remove saw chips and clean the machine with discharging the cutting fluid when work has been completed. Do not discharge cutting fluid while the saw blade is operating because it will cause severe injury on operator’s hand. Be sure the saw blade is fully stop, it will be performed after working inspection. Every month Please apply grease to the following points: ...
Page 83 Every six months 1.Clean the filter of the cutting fluid. 2.Replace the transmission oil for every half of a year(or 1200 hours). Check the sight gauge to ascertain the transmission level. Recommended TRANSMISSION OIL  Omala oil HD220  Mobil comp 632 600W Cylinder oil 3.Replace the hydraulic oil. Recommended HYDRAULIC OIL  Shell Tellus 27  Mobil DTE OIL light Hydraulic28 STORAGE CONDITIONS Generally, this machine will be stored on the following conditions in future: (1) Turn off the power. (2) Ambient temperature: 5℃ ~ 40℃ (3) Relative humidity: 30%~95% (without condensation) (4) Atmosphere: use a plastic canvas to cover machine to avoid excessive dust, acid fume, corrosive gases and salt. (5) Avoid exposing to direct sunlight or heat rays which can change the environmental temperature. (6) Avoid exposing to abnormal vibration. (7) Must be connected to earth. TERMINATING THE USE OF THE MACHINE ...
Page 84 OIL RECOMMENDATION FOR MAINTENANCE Item Method Revolution Suggest oil Dovetail guide Keep grease covered. Antirust. Daily Shell R2 Roller bearing Sweep clean and oil with lubricant. Daily SEA #10 Bed roller / surface Sweep clean and oil with lubricant. Daily SEA #10 Nipples of bearing Use grease gun, but not excess. Monthly Shell R2 Blade tension device Use grease gun, but not excess. Monthly Shell R2 Inspect once a week. Change oil of 600 hours of Omala oil HD220 Reducer Regularly using. Change it every year. Mobil Gear 630 ...
Page 85: Precautions
Section 9 TROUBLESHOOTING INTRODUCTION PRECAUTIONS GENERAL TROUBLES & SOLUTIONS MINOR TROUBLES & SOLUTIONS MOTOR TROUBLES & SOLUTIONS BLADE TROUBLES & SOLUTIONS SAWING PROBLEMS & SOLUTIONS RE‐ADJUSTING THE ROLLER TABLE INTRODUCTION All the machines manufactured by COSEN pass a 72 hours continuously running test before shipping out and COSEN is responsible for the after sales service problems during the warranty period if the machines are used normally. However, there still exist the some unpredictable problems which may disable the machine from operating. Generally speaking, the system troubles in this machine model can be classified into three types, namely GENERAL TROUBLES, MOTOR TROUBLES and BLADE TROUBLES. Although you may have other troubles which can not be recognized in advance, such as malfunctions due to the limited life‐span of mechanical, electric or hydraulic parts of the machine. COSEN has accumulated enough experiences and technical data to handle all of the regular system troubles. Meanwhile, the engineering department of COSEN had been continuously improving the machines to prevent all possible troubles. It is hoped that you will give COSEN your maintenance experience and ideas so that both sides can achieve the best performance. 9‐1...
Page 86 PRECAUTIONS When an abnormality occurs in the machine during operation, you can do it yourself safely. If you have to stop machine motion immediately for parts exchanging, you should do so according to the following procedures:  Press HYDRAULIC MOTOR OFF button or EMERGENCY STOP button.  Open the electrical enclosure door.  Turn off breaker. BEFORE ANY ADJUSTMENT OR MAINTENANCE OF THE MACHINE, PLEASE MAKE SURE TO TURN OFF THE MACHINE AND DISCONNECT THE POWER SUPPLY. GENERAL TROUBLES AND SOLUTIONS DISCONNECT POWER CORD TO MOTOR BEFORE ATTEMPTING ANY REPAIR OR INSPECTION. TROUBLE PROBABLE CAUSE SUGGESTED REMEDY Excessive belt tension Adjust belt tension so that belt does not slip on drive pulley while cutting ( 1/2“ Min. deflection of belt under moderate pressure.) Excessive head ...
Page 87: Minor Troubles & Solutions
MINOR TROUBLES & SOLUTIONS TROUBLE PROBABLE CAUSE SUGGESTED REMEDY Saw blade motor does not run Overload relay activated Reset even though blade drive button Saw blade is not at forward Press SAW FRAME is pressed. limit position. FORWARD button MOTOR TROUBLES & SOLUTIONS TROUBLE PROBABLE CAUSE SUGGESTED REMEDY Magnetic switch open, or Reset protector by pushing red button (inside protector open. electric box.) Motor will not start Low voltage Check power line for proper voltage. Open circuit in motor or loose Inspect all lead terminations on motor for loose connections. or open connections. Short circuit in line, cord or Inspect line, cord and plug for damaged plug. insulation and shorted wire. Motor will not start, Short circuit in motor or loose Inspect all lead terminations on motor for loose fuse or circuit connections ...
Page 88 BLADE TROUBLES AND SOLUTIONS DISCONNECT POWER CORD TO MOTOR BEFORE ATTEMPTING ANY REPAIR OR INSPECTION. TROUBLE PROBABLE CAUSE SUGGESTED REMEDY Too few teeth per inch Use finer tooth blade Loading of gullets Use coarse tooth blade or cutting lubricant. Teeth strippage Excessive feed Decrease feed Work not secured in vise Clamp material securely Teeth too coarse Use a finer tooth blade Misalignment of guides Adjust saw guides Dry cutting Use cutting lubricant Excessive speed Lower speed. See Operating Instructions “Speed Blade selection.” breakage Excessive speed Reduce feed pressure. Refer to Operating Instructions “Adjusting Feed.” Excessive tension Tension blade to prevent slippage on drive wheel while cutting. Wheels out of line Adjust wheels Guides out of line For a straight and true cut, realign guides, check bearings for wear. Excessive pressure Conservative pressure assures long blade life and clean ...
Page 89 SAWING PROBLEMS AND SOLUTIONS Other than this manual, the manufacturer also provides some related technical documents listed as follows: Sawing Problems and Solutions Vibration during cutting Failure to cut Short life of saw blade Curved cutting Broken blade      Use of blade with incorrect pitch Use blade with correct pitch suited to workpiece width      Failure to break‐in saw blade Perform break‐in operation    Excessive saw blade speed Reduce speed   Insufficient saw blade speed Increase speed ...
Page 90: Re-Adjusting The Roller Table
RE‐ADJUSTING THE ROLLER TABLE If the feeding table suffers the huge stroke and the alignment is effected, follow the below procedure to adjust. TOOL, measuring Measurement, Horizontal balance Procedure 1. Screw or loosen the adjusting bolt to attain the horizontal balance (leveling) between the roller table and the machine frame. 2. Ensure that the machine frame is not struck by the loaded material on the feeding table. 3. Check the leveling by the measuring tool. 4. After finished the adjusting, fix the roller table. If the feeding table and the machine frame are not positioned under the horizontal balance, the loaded material may be going up gradually and affect the cutting effect. 9‐6...
Page 91: Section 10 - Parts
Section 10 PARTS SPARE PARTS RECOMMENDATIONS PART LIST SPARE PARTS RECOMMENDATIONS The following table lists the common spare parts we suggest you purchase in advance: Part Name Part Name Saw blade Coolant tank filter Wire brush Steel plates Carbide inserts Rollers Bearings Belt Hydraulic tank leak‐proof asbestos Duster seal Rubber washer Oil seal O‐ring Snap ring Drive wheel Idle wheel 10‐1...
Page 92 PART LIST SH-7550S series S1- 1010726 ITEM PART NO. PART NAME PART NAME UNIT 底座組 Base Assembly 鋸弓組 Saw bow assembly 上浮組 S7550-20400 Lifting roller device assembly 除屑機組 AGF-C001 Chip conveyor assembly 10-1...
Page 93 PART LIST SH-7550S series S1- 1010726 10-2...
Page 94 PART LIST SH-7550S series S1- 1010726 ITEM PART NO. PART NAME PART NAME UNIT 底座 SGG-1001W Base 大主軸 SGG-1010 Main shaft 大軸套 AHP-1801A Main shaft sleeve 前固定虎鉗(短) SGG-1003W Front fixed vise (short) 前固定虎鉗(長) SGG-1004W Front fixed vise (long) 前活動虎鉗 SGG-1005W Front movable vise 床面鋼板...
Page 95 PART LIST SH-7550S series S1- 1010726 10-4...
Page 96 PART LIST SH-7550S series S1- 1010726 ITEM PART NO. PART NAME PART NAME UNIT 鋸弓 AGF-3001W Saw bow 左鋸臂 AGF-3004 Left guide arm 右鋸臂 AGF-3005 Right guide arm 鋸臂滑板 SGB-71093 Guide arm sliding plate 減速機整組 AHG-04050 Gear reducer assembly 張力滑座滑板組...
Page 97 PART LIST SH-7550S series S1- 1010726 10-6...
Page 98 PART LIST SH-7550S series S1- 1010726 ITEM PART NO. PART NAME PART NAME UNIT 上浮轉軸座 SGG-1021 Lifting roller shaft seat 上浮轉軸 SGG-1020 Lifting roller shaft 上浮側板(一) SGG-1019 Roller side plate #1 上浮拉桿 SGG-1018W Lift rod SGG-1016WA 上浮滾輪 Roller 上浮滾輪 SGG-1016W Roller 上浮滾輪...
Page 99 PART LIST SH-7550S series S1- 1010726 10-8...
Page 100 PART LIST SH-7550S series S1- 1010726 ITEM PART NO. PART NAME PART NAME UNIT 除屑機本體 AGF-1028 Chip conveyor body 除屑螺旋 AGF-1027 Chip spiral 除屑馬達座 AGC-1060 Motor seat 除屑馬達蓋 AGC-1061 Motor cover 除屑螺旋軸 AHA-2022B Spiral shaft 除屑機固定片 AHA-2043 Fixed plate 傳動鍊輪(小)
Page 101 PART LIST SH-7550S series S1- 1010726 ITEM PART NO. PART NAME PART NAME UNIT 鋼刷皮帶輪 AHA-1202 Belt wheel 皮帶輪軸(鋼刷) AHA-1207 Belt wheel shaft 軸承座 AHA-1211 Bearing seat 扣環 R32 PP-58109 Snap ring R32 軸承 6201V PP-14272 Bearing 6201V 油嘴 1/4"-28UNF...
Page 102 PART LIST SH-7550S series S1- 1010726 10-11...
Page 103 PART LIST SH-7550S series S1- 1010726 ITEM PART NO. PART NAME PART NAME UNIT 馬達普利 AGB-70770G Motor pulley 軸承定位塊 AGG-3026 Position block 減速機普利 AGG-3031 Gear reducer pulley 鋼刷軸承座組 AHA-12110-1 Wire brush bearing seat assemb 馬達活動板 AHB-0303 Motor movable plate 馬達活動軸...
Page 104 PART LIST SH-7550S series S1- 1010726 SDM-10280 ITEM PART NO. PART NAME PART NAME UNIT 右導輪座 SDM-1028 Right guide wheel seat 右固定鎢鋼片 SDM-1032 Right fixed insert 右活動鎢鋼片 SDM-1033 Right movable insert 下壓座(EU79用) AHA-0704A Clamping seat 下壓軸承座銷 AGB-70410A 鎢鋼片(回程)彈簧 AGB-70416 Locked pistion 鎢鋼片鎖緊活塞...
Page 105 PART LIST SH-7550S series S1- 1010726 SDM-10290 ITEM PART NO. PART NAME PART NAME UNIT 左導輪座 SDM-1029 Left guide wheel seat 左固定鎢鋼片 SDM-1031A Left fixed insert 左固定鎢鋼片 SDM-1030A Left fixed insert 下壓座(EU79用) AHA-0704A Clamping seat 下壓軸承座銷 AGB-70410A- 鎢鋼片(回程)彈簧 AGB-70416 Locked pistion 鎢鋼片鎖緊活塞...
Page 106 PART LIST SH-7550S series S1- 1010726 10-15...
Page 107 PART LIST SH-7550S series S1- 1010726 ITEM PART NO. PART NAME PART NAME UNIT 底座組 Base Assembly 上浮組 S7550-20400 Lifting roller device assembly 鋸弓組 Saw bow assembly 上限滑桿 SGG-1035 Upper limit rod 上限滑桿座 SGG-1036 Upper limit rod seat 上限滑塊 SGG-1037 Upper limit slide block AGF-3006WY1 橫樑...
Page 108 PART LIST SH-7550S series S1- 1010726 AGB-33010 VIBRATION DAMPER 10-17...
Page 109 PART LIST SH-7550S series S1- 1010726 ITEM PART NO. PART NAME PART NAME UNIT 防震導輪 AGB-3301 Vibration damper roller 遮水橡皮 AGB-3308 Rubber ring 防震導輪軸 AGB-3302 Shaft 調心軸承 2204 PP-14507 Bearing 2204 扣環 R47 PP-58111 Ring R47 平面華司 PPA-10 Washer 油咀螺絲...
Page 110 PART LIST SH-7550S series S1- 1010726 AHC-33010B DEVIATION DETECTOR OPTIONAL ITEM PART NO. PART NAME PART NAME UNIT 歪斜檢知本體 AHC-3301B Deviation detector body 偵測底板 AHC-3302B Detector plate 偵測板轉軸 AHC-3304 Detector plate shaft 歪斜檢知護蓋 AHC-3305B Deviation detector cover 偵測板 AHC-3006 Detector plate 微動彈簧...
Page 111 PART LIST SH-7550S series S1- 1010726 AGB-707270 H Y D R A U L IC F IL T E R A S S E M B L Y ITEM PART NO. PART NAME PART NAME UNIT 濾油器本體 AGB-70727 Oil filter body 濾油器蕊...
Page 112 PART LIST COSEN 3$57 /,67 SH-7550S 6+ series S1- 1010726 VHULHV 9 3$57 & *($5 %2; $66(0%/< 3$57 12 $+* 10-21 21.41!
Page 113 COSEN PART LIST 3$57 /,67 05SH-7550 series SH-7550S 6+ series VHULHV S1- 1010726 9 3$57 & *($5 %2; $66(0%/< 3$57 12 $+* ,7(0 3$57 12 3$57 1$0( 3$57 1$0( &+ 3$57 63(& &2817 81,7 $+% ZKHHO VKDIW 3&6 33 WDSHU UROOHU EHDULQJ 16.
Page 114 ...
Page 115: Section 11 - Warranty
Section 11 Warranty Warranty New machines are warranted to be free from defects in workmanship and material for a period of one (1) year from the date of shipment by Seller. The warranty period is based on normal usage of two thousand eighty hours (2080) per year and is reduced proportionately for any excess usage. Products, which under normal operating conditions in Buyer’s plant are defective in workmanship or material, will be repaired or replaced at the option of Seller. This warranty does not cover shipping freight charges for either the return of the defective part or for the shipping of the replacement or repaired part. Seller will have no obligation to repair or replace perishable parts, or materials or parts damaged by misuse, negligence or failure of Buyer to provide appropriate maintenance and service as stated in the operator’s manual or industry standard and normally acceptable practices. This warranty does not apply if the machine has been altered or modified without our prior written consent. In the case of components or units purchased by Seller including work holding devices, tool holders, motors and controls, the warranty shall not exceed that received by Seller from the supplier of such components or units. Seller will not assume responsibility for products or components returned to Seller without prior consent or for unauthorized repairs to its products, even though defective. Electrical Equipment: The warranty available for all electrical components to the Buyer will be voided if the voltage supplied to the machine is found to be outside the stated voltage of the machine by +/‐ 10% and/or grounded at machine. Accessories Supplied with Manufacturer’s Equipment: The warranties available to the Buyer are those extended by the accessory manufacturer, if any, to the extent they are in force and effect. The ACCESSORY MANUFACTURER’S WARRANTY, if any, is exclusive and is in lieu of all other warranties whether written, oral or implied. 11‐1 ...
Page 116 ...
Page 117 ...
Page 118 COSEN SAWS Vertical Plate Saws Horizontal Billet Saws NC/CNC Band Saws Structural Miter‐Cutting Saws Automatic Band Saws Industry 4.0 Cosen Predictive Computing Visit our website at www.cosen.com COSEN MECHATRONICS CO., LTD. ...

Cosen SH-7550S Instruction Manual

Section 1 - Safety Information

Illustration: Emergency Stop

Illustration: Safety Labels

Section 2 - General Information

Section 3 - Moving & Installation

Operating Instructions

Section 5 - Electrical System

Section 6 - Hydraulic System

Section 7 - Bandsaw Cutting: a Practical Guide

Section9- Troubleshooting

Section 8 - Maintenance & Service

Section 10 - Parts

Section 11 - Warranty

Quick Links

Need help?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Cosen SH-7550S

Summary of Contents for Cosen SH-7550S

Table of Contents