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Summary of Contents for Wilo WiBooster
- Page 1 Wilo-WiBooster Pressure Boosting Systems Installation and operating instructions...
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Page 2: About This Document
Transport and interim storage Personnel qualifications The Wilo-WiBooster is supplied on a pallet, on transport The installation personnel must have the appropriate boards or in a crate and is film-wrapped to protect it against qualifications for this work. -
Page 3: Product Information
Installation). Concealed damage will not only connections that have to be made are for the inlet and be revealed until after start-up, at which time notify Wilo pressure pipes and the main power connection. It may also after-sales service. - Page 4 The systems must be operated and maintained in accordance with the relevant regulations so that the operational security of the water supply is permanently ensured and neither the public water supply nor other consumption installations are disrupted. Mechanical and hydraulic system components (Figures 5b, 5c & 5d). Base frame with vibration damper 2 to 4, Close-Coupled ,Series 230 or 320 centrifugal pumps Control panel that contains one variable frequency drive per...
- Page 5 Figure 5c Figure 5d Wilo-WiBooster - Installation and Operation Manual...
- Page 6 Risk of damage or bodily injury! Please follow the above instructions (figure 5d) in order to safely remove the hydropneumatic tank from the discharge manifold for service! Note: The bladder may be ruptured; please proceed with caution! Wilo-WiBooster - Installation and Operation Manual...
- Page 7 • Wilo-WiBooster Pressure boosting system. end-suction centrifugal pumps as a standard. These are • Installation and operating instructions of the Wilo- supplied with water via the suction manifold pipe. The WiBooster pressure booster. pumps increase the pressure and pump the water to the •...
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Page 8: Installation
• The installation surface must be horizontal and flat. • The system is designed for an ambient temperature For the simple flushing of the system prior to start-up, Wilo range of 32°F to 104°F with a relative atmospheric recommends removing the ¾” NPT plug on the top of the humidity of 50%. - Page 9 • To fit an alternate, dry-running, switch protection General preparations and checking system (not common and provided by others): • It is very rare for a problem to arise using the Wilo- WiBooster supplied suction transducer when a WARNING! storage tank is used. Regardless of this rarity, issues...
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Page 10: Interior Layout
EXAMPLE of Wilo-WiBooster triplex electrical layout and wiring diagram: LT14 LT13 SYSTEM (OPTIONAL) DOME LIGHT POWER LT12 L3 SUPPLY LT11 INTERIOR LAYOUT 3 PHASE DANGER WARNING: To Prevent Ignition of Flammable or Combustible Atomospheres, Disconnect Power Before "SERVICING" Label No. 320.510.010... - Page 11 Risk of fatal injury! Always refer to the wiring diagram of the onsite Wilo-WiBooster ONLY! References and examples of wiring diagrams in this document are not official wiring diagrams for the onsite unit! EXAMPLE of a wiring diagram for Wilo-WiBooster triplex: DISCONNECT SWITCH VFD1...
- Page 12 7.2.2 Programmable Logic Controller Features 01 Home Screen The Wilo-WiBooster boosting system technology is the current state of the art functionality and factory-checked to ensure it performs at start-up. The programmable logic controller shall have the following attributes: • 7” LED color touchscreen with a display resolution of 800 x 480 pixels.
- Page 13 Details” screen. This will take you to the “alarm in groups” page. This page is not utilized. Press the “ESC” button. The “Groups with Pending Alarm” screen will appear. This screen is not utilized. Press the “ESC” button. Wilo-WiBooster - Installation and Operation Manual...
- Page 14 7. Reboot PLC. Changing the settings on this page requires a reboot of the PLC to take effect. Press the reboot button after updating any network settings. 8. Modbus ID. This is the Slave ID of the PLC for Modbus communication. Wilo-WiBooster - Installation and Operation Manual...
- Page 15 9. Send Test email by pressing this button. PLC requires a second or two between sending emails. If two events occur that would both send an email at the same time, one of the emails may be lost. Wilo-WiBooster - Installation and Operation Manual...
- Page 16 Click the “+” symbol at the top of the screen. This will 6. Suction pressure input toggle. Changes between using the take you to the “Add new PLC” screen. analog suction pressure transducer and a digital switch input for suction pressure. Default value: analog input Wilo-WiBooster - Installation and Operation Manual...
- Page 17 When you run Remote Operator in the future click, first unitronics.com/support/downloads click Open and then choose the appropriate file. After the file is loaded, click Run to make the remote con- b. Open Remote Operator. nection. c. Click on “Communication Settings” Wilo-WiBooster - Installation and Operation Manual...
- Page 18 50%. Input range 0-99.9% 3. Will only run one pump when starting until this much time has elapse, or the pressure setting is reached, whichever comes first. Default value: 10 seconds. Input range 0-60 seconds. Wilo-WiBooster - Installation and Operation Manual...
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Page 19: Troubleshooting Guide
These levels of access prevent unauthorized individuals from accessing parameters that are critical to proper function of the Wilo WiBooster. If the “Operator Settings” or “Advanced Settings” buttons are pressed from the main screen a keyboard will appear to allow a password to be entered for the requested level of access. - Page 20 Dry-running protection does not Electrodes incorrectly connected or Check installation or setting and correct switch off, although water low supply pressure switch incorrectly Low-water level switch defective Check, if necessary replace the lowwater level switch Wilo-WiBooster - Installation and Operation Manual...
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Page 21: Pump Service
The following inspections should be made regularly: • Check that the Wilo-WiBooster is ready to operate. • Check the mechanical seal of the pump. The mechanical seal needs water for lubrication and small quantities of it can leak out of the seal. - Page 22 WILO USA LLC WILO Canada Inc. WILO Mexico +1 262-204-6600 +1 403-276-9456 +52 442 167 00 32 www.wilo-usa.com www.wilo-canada.com www.wilo-mexico.com info.us@wilo.com info@wilo-canada.com info@wilo.com.mx...
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