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Summary of Contents for DMP Electronics DEL AOP PRO 50
- Page 1 ® DEL AOP PRO 50, 100 INSTALLATION INSTRUCTIONS & PRODUCT MANUAL CMPCOMMERCIAL.COM 4-2654-01 Rev.A...
- Page 2 IMPORTANT INFORMATION READ AND FOLLOW ALL INSTRUCTIONS • Read this manual completely before attempting installation. Failure to install in accordance with the installation instructions could void warranty and result in injury or death. • All permanent electrical connections should be made by a qualified electrician. •...
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Page 3: Table Of Contents
TABLE OF CONTENTS 1 General Information 1A. Description .............................1 1B. Specifications ..........................1 2 Installation 2A. Pool Preparation .......................... 2 2B. Location ............................3 2C. Mounting ............................3 2D. Electrical ............................3 2E. Plumbing ............................4 3 Operation 3A. Initial System Start-Up ....................... 5 3B. -
Page 4: General Information
1. GENERAL INFORMATION 1A. Description DEL AOP Pro advanced oxidation process (AOP) products provide enhanced oxidation/disinfection capability by combining ozone and UV-C to form hydroxyl radicals. The optimized ozone/UV-C ratio results in hydroxyl radical creation that far exceeds any competitive AOP system. This is a game changer in disinfection, oxidation of organic and non-organic contaminants, destruction of biofilm and optimizing water clarity. -
Page 5: Installation
2. INSTALLATION Catalytic Ozone Destruct Ozone Check Valve Flow Direction Degas Management System Gas Flowmeter Water Out Ozone Gas Line Injector Flow Direction Water In Cooling Water Line Injection Adjustment Valve Plumbing With Optional Booster Pump (Customer Supplied) Figure 2: AOP Pro System Overview 2A. -
Page 6: Location
2. INSTALLATION 2B. Location • Ambient Temp.: 40°F - 110°F (5°C - 43°C) • Locate the unit indoors or outdoors in a clean area protected from rain and direct sunlight. • Locate the unit out of reach of sprinklers or drainage spouts. Allow sufficient access for maintenance (2 ft clearance above and 1 ft around the unit) and all plumbing and electrical hookups. -
Page 7: Plumbing
2. INSTALLATION 2E. Plumbing The AOP Pro is added into the pool’s plumbing loop. The AOP Pro consists of the main enclosed assembly (AOP generator) and injector and degas management system from the parts kit. These parts are to be installed into the pool’s return line, as shown in Figure 2. -
Page 8: Operation
3. OPERATION 3A. Initial System Start-Up Upon completing all system connections and cleaning the pool as outlined in SECTION 2, you are ready to start the AOP Pro. Ensure that power is removed from the AOP Pro and turn on the pool circulation system. Confirm that all fittings are free of leaks both outside and inside the unit. - Page 9 3. OPERATION Screen Select Menu UV Service Screen 2. Screen Select Menu: This menu is accessed through the function button on any screen and allows navigating to the other HMI screens. 3. UV Service Screen: Contains countdown timers that track the hours remaining until service is due on listed UV components.
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Page 10: System Shut-Down
3. OPERATION History Screen Fault Counters Screen 5. History Screen: Contains the runtime hour meter of the unit and the fault history table. • The runtime hour meter indicates the actual on time of the UV system, to the closest 1/10 hour. •... -
Page 11: Maintenance & Service
4. MAINTENANCE & SERVICE Air Check Valve Air Filter Ballast Water Out Flow Switch Degas Valve UV Reactor Outlet Union Mixing Degas Vessel Gas Flowmeter Ozone Cell (MDV) Ozone Power Supply Thermal Protection Ozone Gas Line Inlet Union Location (Not Shown) Water In Injector Side View... -
Page 12: System Electromechanical Overview
4. MAINTENANCE & SERVICE 4A. System Electromechanical Overview Disconnect power before performing service. Refer to the IMPORTANT SAFETY INSTRUCTIONS displayed in CAUTION the front of this manual. Refer to Figures 4, 5, and 6. 4A-1. Ozone Generation System The AOP Pro is constructed with one or two ozone cells, each powered by its own high voltage, high frequency power supply. The ozone cells are mounted on a water cooled heatsink block that is thermally protected. -
Page 13: Uv Reactor Service And Maintenance
4. MAINTENANCE & SERVICE Ozone Cell O-ring Ozone Cell Heatsink Block Figure 5: Ozone Cell and O-ring Service CAUTION: Always disconnect power to the AOP Pro prior to performing service. 4C. UV Reactor Service and Maintenance • Each UV Reactor contains two UV lamps and two quartz tubes. •... - Page 14 4. MAINTENANCE & SERVICE 4C-2 Quartz Tube Removal and Cleaning NOTE: For instructions on cleaning without mechanical disassembly, see Appendix. If the AOP Pro is mounted below the water level, system isolation valves must all be CLOSED to prevent excess water from draining into the unit.
- Page 15 4. MAINTENANCE & SERVICE 4C-3 Quartz Tube Installation Place a sealing O-ring approximately 1/2in (12.7mm) from the end of the quartz tube. Insert quartz tube into the UV reactor until it is fully seated in the bottom of the UV reactor. NOTE: If the end of the quartz tube is protruding from the UV reactor, the alignment is off.
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Page 16: Plc Memory Battery Backup Replacement
4. MAINTENANCE & SERVICE Battery Figure 8: Battery Replacement 4D. PLC Memory Backup Battery Replacement (included with PLC option only) On the top of the PLC, press the retaining clip on the battery door and swing the battery door open. Remove the old battery from right side of the coin-type slot. -
Page 17: Troubleshooting & Resources
5. TROUBLESHOOTING & RESOURCES 5A. Troubleshooting Knowledge of electrical applications is required for troubleshooting. Contact a certified electrician if you are unsure of your ability to service the equipment. Improper servicing will void generator warranty. If any condition persists contact CMP Technical Support (see Section 5B). -
Page 18: Contact Information
5. TROUBLESHOOTING & RESOURCES 5B. Contact Information: For technical assistance: • Call: 1-800-733-9060 • Email: support@c-m-p.com • Visit: www.cmpcommercial.com Be prepared with the following information: • Name • Address • Model # • Date Purchased 5C. Ordering Information: To locate a dealer nearest you call 1-800-733-9060 or visit www.cmpcommercial.com. 5D. -
Page 19: Appendix A: Pressure Drop Curve
APPENDIX A AOP Pro Pressure Drop Characterization NOTE: Tested on simulated recirculation system using a variable speed pump. No back pressure added. Actual results will vary depending on pump and plumbing variables. -
Page 20: Appendix B: In-Place Quartz Tube Cleaning
APPENDIX B In-Place Quartz Tube Cleaning Outlet Union Inlet Union The AOP Pro quartz tubes may be cleaned without removing them from the vessel. 1. Ensure that the AOP Pro is isolated from the rest of the pool system with valves at the inlet and outlet. - Page 21 NOTES SAVE THESE INSTRUCTIONS Record Information on this System Below & Keep for Your Records Installer _______________________________________________________________ System Purchased From ______________________________________________ Installation Date _____________________________ Serial Number _______________________________...
- Page 22 NOTES...
- Page 23 NOTES...
- Page 24 CMP, LLC 36 HERRING ROAD, NEWNAN, GA 30265 WWW.CMPCOMMERCIAL.COM 1021ab...
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