Subscribe to Our Youtube Channel
Related Manuals for Ricoh Y017
Summary of Contents for Ricoh Y017
- Page 1 Rigel-PJ1Training Y017/Y018/Y019/Y023 Service Training Rigel-PJ1 cx/cwH/cwL/cxL Version 1.0 Slide 1 This training course provides service technician training for the Rigel-PJ1 cx/cwH/cwL/cxL series.
-
Page 2: Service Training
Rigel-PJ1Training Y017/Y018/Y019/Y023 Service Training Product Overview Slide 2 This section provides an overview of the machine, and the options that can be installed. - Page 3 Rigel-PJ1Training What Models are there in the Series? Rigel-PJ1 cx (Y017): PJ X5260 4950 lumens, XGA resolution Rigel-PJ1 cwH (Y018): PJ WX5150 3850 lumens, WXGA resolution Rigel-PJ1 cwL (Y019): PJ WX5140 3000 lumens, WXGA resolution Rigel-PJ1 cxL (Y023-21): PJ X5140...
-
Page 4: Main Specifications
Rigel-PJ1Training Main Specifications Rigel-PJ1 cx Rigel-PJ1 cxL Rigel-PJ1 cwL Rigel-PJ1 cwH (Y017) PJ X5260 (Y023-21) PJ X5140 (Y019) PJ WX5140 (Y018) PJ WX5150 Type 4000 lm Brightness (average) 5000 lm 3000 lm 3200 lm 300W Mercury lamp Lamp type 300W Mercury lamp... - Page 5 Rigel-PJ1Training Features This product can be installed by users, except when mounted on a ceiling. Almost all service parts can be replaced as units/assemblies. No special facilities are required to replace parts. There is no operation panel, but LEDs show the symptoms for troubleshooting (blinking/lit, number of times the LEDs blink, etc).
-
Page 6: Consumables And Options
Rigel-PJ1Training Consumables and Options Replacement lamp Rigel-P1 cx » 300W mercury lamp (Y208): Type 8 » Life: 2500 hours (normal mode), 3500 hours (Eco mode) Rigel-PJ1 cwH » 300W mercury lamp (Y205): Type 5 » Life: 2500 hours (normal mode), 3500 hours (Eco mode) Rigel-PJ1 cwL/cxL »... -
Page 7: Reliability Information
Rigel-PJ1Training Reliability Information Average monthly projection time: 55.0 hrs/month 2.50 hrs/day x 22 working days/month Failure Rate 1st year: 0.00254 cases/unit/month 2nd year: 0.00302 cases/unit/month 3rd year: 0.00382 cases/unit/month The failure rate of a projector increases with its total power-up time. This is due in part to the failure characteristics of optical engines in projectors. - Page 8 Rigel-PJ1Training Lamp Near-end/End Alerts There is no near-end alert. The lamp end alert occurs when the machine calculates that the life time has expired. If used in Normal Mode only, the alert appears after 2,500 hrs projection time If used in Eco Mode only, the alert appears after 4,000 hrs projection time (3,500 hrs for cwH and If the user switches between modes, the machine calculates when to display the alert based on...
- Page 9 Rigel-PJ1Training Disposal of Broken Lamps Projector lamps normally contain mercury vapour. These lamps can rupture due to impact or being used longer than their life expectancy. The time that the breakage will occur differs widely for each lamp and its circumstances of use.
- Page 10 Rigel-PJ1Training Appearance (Y017) Appearance (Y017) Overview Overview External View External View 1. Control panel 1. Control panel 2. Lamp cover 2. Lamp cover 3. Zoom lever 3. Zoom lever 4. Ventilation (inlet) 4. Ventilation (inlet) 5. Speaker 5. Speaker 6. Focus ring 6.
- Page 11 Rigel-PJ1Training Appearance (Y017) Operation Panel The three LEDs (power, lamp, temp) are used to show symptoms for troubleshooting. Remote Controller Slide 11 1. Power and Power indicator: Indicates the projector’s power status. 2. Lamp indicator: Indicates the projector’s lamp status.
- Page 12 Rigel-PJ1Training Overview Appearance (Y017) Connection Ports Interface Slide 12 1. LAN terminal: Use this port for settings via the network. 2. DVI terminal 3. HDMI terminal: Input for digital signals from a HDMI (High-Definition Multimedia Interface) compatible digital source. 4. COMPUTER 1 IN terminal: Input for analog RGB signals from a computer or a component video signal (Y/PB/PR) from video equipment.
- Page 13 Rigel-PJ1Training Appearance (Y018/Y019/Y023) Appearance (Y018/Y019/Y023) Overview Overview External View External View 1. Control panel 1. Control panel 2. Zoom ring 2. Zoom ring 3. Ventilation (inlet) 3. Ventilation (inlet) 4. Focus ring 4. Focus ring 5. Ventilation (outlet) 5. Ventilation (outlet) 6.
- Page 14 Rigel-PJ1Training Appearance (Y018/Y019/Y023) Operation Panel The three LEDs (power, lamp, temp) are used to show symptoms for troubleshooting. Remote Controller Slide 14 1. Lamp indicator: Indicates the projector’s lamp status. 2. Temp indicator: Indicates the projector’s temperature status. 3. Power indicator: Indicates the projector’s status. 4.
- Page 15 Rigel-PJ1Training Overview Appearance (Y018/Y019/Y023) Connection Ports Interface Slide 15 1. LAN terminal: Use this port for settings via the network. 2. SERVICE Port: Use this port to update the firmware. 3. HDMI terminal: Input for digital signals from a HDMI (High-Definition Multimedia Interface) compatible digital source.
- Page 16 Rigel-PJ1Training How to Use the Connection Ports - 1 Slide 16 1. Power cord (supplied) 2. LAN cable 3. USB cable 4. HDMI/DVI cable 5. RGB cable (supplied) 6. Audio out cable jack to jack 7. Audio in cable jack to jack 8.
- Page 17 Rigel-PJ1Training How to Use the Connection Ports - 2 Slide 17 1. Power cord (supplied) 2. LAN cable 3. COMPONENT-RGB Cable 4. 3 RCA Component Cable 5. Composite video cable 6. Audio in cable jack to jack 7. S-Video cable 8.
-
Page 18: Turning Power On
Rigel-PJ1Training Turning Power On Turn the projector on first, then the signal sources. Slide 18 No additional notes... -
Page 19: Turning Power Off
Rigel-PJ1Training Turning Power Off Press the “Power” button to turn off the projector lamp. When you see a message on the display, press the “Power” button again to confirm. The cooling fan continues to operate for about 60 seconds for cooling cycle and the Power indicator will flash red. -
Page 20: Warning Indicators
Rigel-PJ1Training Warning Indicators When the “Temp” indicator lights red, and ‘Temperature Error’ appears, the projector has overheated. The projector will automatically shut itself down. When the “Temp” indicator flashes red (0.5 sec on, 0.5 sec off) and ‘Fan Error’ appears on- screen, the fan failed. -
Page 21: Optical Components
Rigel-PJ1Training Optical Components The DMD chip is the central part of this type of projector. A DMD chip consists of many small pixel-sized mirrors laid out on a semi- conductor chip. Light shone on the DMD chip is reflected by all these tiny mirrors. - Page 22 Rigel-PJ1Training DMD Chip R, G, and B signals from the image generating device are sent to the DMD chip, and timed so that the red signal arrives at the same time that the red part of the wheel is in the beam path, and similarly for the green and blue signals.
-
Page 23: System Block Diagram
Rigel-PJ1Training System Block Diagram System Block Diagram Keypad Keypad Fan, Fan, Speaker Speaker board board Blower Blower RJ45 RJ45 Optical Engine Optical Engine Lens Lens LAN Board LAN Board Main board Main board Signal Signal DMD board DMD board DMD Chip DMD Chip Power Power... - Page 24 Rigel-PJ1Training Boards Main board (MB): Power/signal control and processing DMD board (DMD BD): Image signal processing and DMD control LVPS (DC-DC): Power supply, passes signals between boards LVPS means Low Voltage Power Supply Lamp driver (Ballast): Starts the lamp When the lamp is being lit, the voltage is over 10,000V.
- Page 25 Rigel-PJ1Training Board Layout (Y017) DMD BOARD Keypad Board DMD Fan LAMP J25 3P DMD BD to Main Board J6 3P ROD Fan MB to KB J16 3P J44 16P MAIN BOARD SYS Fan Lamp driver LAN BOARD Photo Sensor Lampblower...
- Page 26 Rigel-PJ1Training Board Layout (Y018/Y019/Y023) DMD BOARD IR Sensor Photo Sensor LAMP J6 3P J15 3P DMD BD to Main board Blower Fan J16 3P Keypad board MB to KB MAIN BOARD LAMP CW J22 4P SYS Fan J14 5P J17 24P LAN BOARD Mini USB HDMI...
-
Page 27: Service Training
Rigel-PJ1Training Y017/Y018/Y019/Y023 Service Training Basic Points about Service Slide 27 This section explains the basic points about servicing the machine. - Page 28 Rigel-PJ1Training Swap and Repair This product is intended for ‘swap-and-repair’. If the projector needs repairs, it is taken away from the customer site and a temporary replacement is provided to the customer. Slide 28 No additional notes...
- Page 29 Rigel-PJ1Training Antistatic Clothing To protect the components from damage, wear anti-static clothing when you disassemble the machine. Slide 29 No additional notes...
-
Page 30: Entering Service Mode
Y023 Note: You can use the remote controller for this. For a list of functions in the service menu, see ‘System Maintenance - Service Mode - Service Mode Settings’ in the Y017 service manual. Slide 30 No additional notes... -
Page 31: Led Display
The status of the three LEDs on the front panel indicate the machine’s condition. See the table ‘LED Display’ in the Troubleshooting section of the service manual. The LEDs for the Y017 are in a different order from the Y018/Y019/Y023. See the previous slide for details. Slide 31 No additional notes... - Page 32 Rigel-PJ1Training Y017/Y018/Y019/Y023 Service Training Replacement Procedures Slide 32 This section explains important points about replacing parts.
-
Page 33: Parts Replacement
The text in the Replacement and Adjustments procedures does not always refer to this table. Fan RPM calibration: The Y017 and Y018 models have two blowers. Fan RPM calibration is only for the blower near the lamp. Slide 33... -
Page 34: Replacing The Lamp
Rigel-PJ1Training Replacing the Lamp To replace the lamp, unplug the power cord and then wait for 60 minutes. Slide 34 No additional notes... -
Page 35: Replacing The Mainboard
Rigel-PJ1Training Replacing the Main Board The main board contains a record of the lamp usage hours. If you have to change the main board, make a note of the lamp hours before you remove the board. Then use ‘Rewrite Lamp Hours’ after you install the new board, to store this number in the new board. - Page 36 Rigel-PJ1Training Main Board Cable Y017 Y018/Y019/Y023 Don't fold or make a crease in the FPC cable (red circle). Y017: Kepe the cable loose; do not tighten it. Route the cable as shown Slide 36 No additional notes...
- Page 37 Rigel-PJ1Training Optics Engine (Y018/Y019/Y023) When you reinstall the Optics Engine, route the cable (yellow line) through the hook (red circle) as shown. Slide 37 No additional notes...
- Page 38 Rigel-PJ1Training Optics Engines These are not the same for each model. Make sure that you have the correct assembly for the model that you are working on. The optics engine contains the DMD board, DMD chip, lens, and rod. These cannot be replaced as individual parts. Slide 38 No additional notes...
-
Page 39: Replacing The Color Wheel
Replacing the Color Wheel Keep the flat cable slack; do not tighten it Don’t fold the flat cable Avoid touching the glass parts of the color wheel. Y017: Be careful with the cable, as shown above Slide 39 No additional notes... -
Page 40: Color Wheel Index Adjustment
Rigel-PJ1Training Color Wheel Index Adjustment Do this after replacing the color wheel. Also, do this adjustment if color appears abnormal after changing the main board. Slide 40 The adjustment is in service mode. Note that the adjustment appears in two different menus. -
Page 41: Rod Adjustment
Rigel-PJ1Training Rod Adjustment Adjust if there are yellowish or bluish parts in the image. Slide 41 No additional notes... -
Page 42: Attaching The Top Cover
Move this all the way to the left Move this all the way to the left Y018/Y019/Y023 Y017 When you reattach the top cover, turn the zoom ring of the lens to the end as shown. Slide 42 No additional notes... -
Page 43: Interlock Switch
When you reinstall the Interlock Switch, do the following: Y018/Y019/Y023: Route the cable (yellow line) along the lamp driver as shown. Y017: Pass the cable through the hole (yellow circle) in the Fan Shielding when you reinstall the Interlock Switch. Slide 43... - Page 44 Rigel-PJ1Training Thermal Switch Cable (Y017) This cable must be fixed as shown above. Slide 44 No additional notes...
- Page 45 Rigel-PJ1Training DMD Fan Cable (Y017) Arrange the DMD fan cable as shown. Slide 45 No additional notes...
-
Page 46: Osd Reset
Rigel-PJ1Training OSD Reset (1) Main Menu Menu Settings To access the OSD menu, press the Menu button (operation panel or remote controller). The orange square on the left side of the display shows which section of the main menu is selected. - Page 47 Rigel-PJ1Training OSD Reset (2) In the main menu, select Default Settings 2. Then select Reset All and Execute. This returns all adjustments and settings to the factory settings. Slide 47 No additional notes...
- Page 48 Rigel-PJ1Training Y017/Y018/Y019/Y023 Service Training Updating Firmware Slide 48 This section explains the basic points about updating the firmware. This is the same as for the Antares-PJ1.
-
Page 49: Updating The System Firmware
Rigel-PJ1Training Updating the System Firmware - 1 Equipment needed Software » DLP Composer Lite » Firmware (*.img) » Library file Hardware » USB Cable mini USB to USB (A) » PC or Laptop Slide 49 The detailed procedure is in the System Maintenance - Firmware Update section of the service manual. - Page 50 – Hold the "Power" button and plug in the power cord. – The Power/Lamp/Temp LEDs will light red after around 10 seconds, then release the "Power" button. » Y017: – Hold the "Power" and “Menu” buttons and plug in the power cord.
- Page 51 Rigel-PJ1Training Updating the Network Firmware Equipment Needed Software » Network firmware file (*.bin) Hardware » LAN cable (Ethernet crossover cable) » PC or Laptop Procedure Set up the projector and your computer. » Your browser must not be set up to use a proxy server. Use a web browser on your computer to update the firmware.
-
Page 52: Background Information
Rigel-PJ1Training Background Information Types of Projectors Slide 52 This section briefly explains the various projector technologies on the market. - Page 53 Rigel-PJ1Training Types of Projectors There are 4 main types. CRT projectors: These use three cathode ray tubes (blue, green, and red). LCD projectors: These use three LCD filters to create red, green, and blue images. DLP projectors: DLP (Digital Light Processing) was developed by Texas Instruments.
- Page 54 Rigel-PJ1Training CRT Projectors These use three cathode ray tubes (blue, green, and red). They have better contrast than LCD and DLP projectors. They also have good resolution. But they are bulky, heavy, and difficult to adjust. Slide 54 No additional notes...
- Page 55 Rigel-PJ1Training LCD Projectors LCD projectors appeared during the early 1990s, and are now the main type of projector. Three LCDs receive electrical signals from an image- generating device. One receives signals for the red part of the image, one the green, and one the blue. In this way, each LCD holds a pattern of pixels.
- Page 56 Rigel-PJ1Training DLP Projectors (1) Projector Lens DLP Chip Lens Lamp Lens Color Wheel The DLP chip is the central part of this type of projector. A DLP chip consists of many small pixel-sized mirrors laid out on a semi- conductor chip. Light shone on the DLP chip is reflected by all these tiny mirrors.
- Page 57 Rigel-PJ1Training DLP Projectors (2) R, G, and B signals from the image generating device are sent to the DLP chip, and timed so that the red signal arrives at the same time that the red part of the wheel is in the beam path, and similarly for the green and blue signals.
- Page 58 Rigel-PJ1Training LCOS Projectors In LCoS, a liquid crystal cover is applied to the surface of a semiconductor chip that has a highly reflective coating. There R, G, or B Light Polarized Light are one of these assemblies for red, green, and blue. The RGB images are sent to these semiconductors, and beams of light are reflected off...
- Page 59 Rigel-PJ1Training Background Information Polarization Slide 59 No additional notes...
- Page 60 Rigel-PJ1Training What is Polarization? Vertical Horizontal Component Component Light Polarization refers to the orientation of the electric field. It is convenient to think in terms of up-down (vertical), and left-right (horizontal). If the polarization is at an angle, then this polarization can be thought of as having up-down and left-right components.
- Page 61 Rigel-PJ1Training Polarizing Filter In a polarizing filter, the arrangement of the molecules allows (for example) the up-down component to pass through, but not the left-right component. Think of a rope passing through a picket fence (with vertical slits). If you vibrate the rope in a horizontal direction, the fence will block the vibrations.
- Page 62 Rigel-PJ1Training S- and P- Polarization P-polarized Unpolarized Light Light Plane of Incidence If the electrical field is polarized parallel to the plane of incidence (in other words, horizontal), it is said to be p- polarized. If the field is polarized perpendicularly to the plane of incidence (vertical), it is said to be s-polarized.
- Page 63 Rigel-PJ1Training Polarization by Reflection Unpolarized S-polarized Light Light Reflection off certain non-metallic substances can polarize light. If the angle is correct (different for each mineral, depends on the arrangement of molecules in the mineral), the reflected light will be completely s-polarized. The refracted light will be at least partially p-polarized.
- Page 64 Rigel-PJ1Training Background Information Terms and Definitions Slide 64 Some details in this section may not apply to this model.
-
Page 65: Terms And Definitions
Rigel-PJ1Training Terms and Definitions - 1 Aspect Ratio This is the ratio of the horizontal to vertical dimensions of the screen. For a normal television, the aspect vratio is 4:3. For HDTV, it is 16:9. For SXGA, it is 5:4. Resolution This is expressed as the number of dots across the image versus the number of dots down the image. - Page 66 Rigel-PJ1Training Terms and Definitions - 2 Dichroic Mirror A dichroic mirror reflects light of a certain frequency range and allows all other light to pass through. LCD projectors contain two of these mirrors, to split the light up into three beams. Polarized Light Light waves oscillate in the same way as sound waves.
- Page 67 Rigel-PJ1Training Terms and Definitions - 3 Air Filter Air is drawn into the projector to cool its internal components. The air filter prevents dust from being pulled into the projector with this air. If the filter becomes dirty, air cannot pass through properly, and it will become hot inside the projector.
- Page 68 Rigel-PJ1Training Terms and Definitions - 4 Suspension from the Ceiling This machine can be suspended from the ceiling, if the required metal supports are fitted. These metal supports are not supplied with the projector. Changing the Lamp The first time that the power is turned on after the lamp has been used for 3000 hours, a message is displayed for the user.
- Page 69 Rigel-PJ1Training Terms and Definitions - 5 Lux, Lumen, Candela The brightness of a lamp is generally measured in lumens, and ambient brightness and light reflected from a screen is generally expressed in lux. Lumen » This ANSI unit is used to measure the amount of light emitted from a light source.
- Page 70 Rigel-PJ1Training Terms and Definitions - 6 Uneven colour This term is used when the contrast and color of the image is not constant. There are many possible causes for this. Gradation Between white and black, there are shades of grey. The number of levels between white and black are called gradations.
- Page 71 Rigel-PJ1Training Terms and Definitions - 7 Contrast In general, this is the ratio between the bright and dark parts of an image. A high contrast gives a clear image. A projector with an internal light source is unaffected by external light sources gives a high contrast image that is clear.
- Page 72 Rigel-PJ1Training Terms and Definitions - 8 Floor or table, normal projection: Image Adjustments Reverse - off, Ceiling - off If the projected image is flickering or blurred, in the wrong position, and so on, the horizontal position, vertical position, and synchronization Floor or table, reverse projection: can be adjusted.
- Page 73 Rigel-PJ1Training Terms and Definitions - 9 Gamma correction This adjusts the signal level to get the correct VT response characteristics (V: input voltage, T: amount of transmitted light). Trapezoidal image correction (Keystone correction) Depending on the angle of projection, the projected image will be distorted into a trapezoidal shape, instead of a rectangular shape.
- Page 74 Rigel-PJ1Training Terms and Definitions - 10 Screen Gain A measure of how brightly a screen displays an image. The higher the screen gain, the brighter the screen. Relation between Screen Gain and Brightness Generally, the larger the screen, the darker it is. If you choose a screen with a higher gain, the brightness is preserved to some extent.
- Page 75 Rigel-PJ1Training Terms and Definitions - 11 Ad hoc mode and Infrastructure mode There are two ways to connect to a PC using W-LAN. Ad hoc mode is used to connect to a PC without using a W-LAN access point. Infrastructure mode is used to connect to a PC through a W-LAN access point.
-
Page 76: Throw Ratio
Rigel-PJ1Training Throw Ratio Throw Ratio = PD/SW Slide 76 No additional notes... - Page 77 Rigel-PJ1Training Projection Lens Offset Projection Screen Optical Axis DMD Active Area Offset = [(A+B)/B]x100% =[(a+b)/b]x100% Slide 77 No additional notes...
- Page 78 Rigel-PJ1Training Slide 78 No additional notes...
Need help?
Do you have a question about the Y017 and is the answer not in the manual?
Questions and answers