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Y0AS/Y0AT/Y0AV/Y0AY/
Y0AZ/Y0B0/Y0BC
Service Training
Mizar-PJ2
Version 1.0
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Summary of Contents for Ricoh Mizar-PJ2 cw Series

  • Page 1 Y0AS/Y0AT/Y0AV/Y0AY/ Y0AZ/Y0B0/Y0BC Service Training Mizar-PJ2 Version 1.0 Slide 1...
  • Page 2 What Models are there in the Series?  Mizar-PJ2 cw (Y0AT / Y0AZ / Y0BC): PJ WX5461 / PJ KW5700 / KW5708  4100 lumens, WXGA resolution  Mizar-PJ2 cx (Y0AS / Y0AY): PJ X5461 / PJ X5300  4000 lumens, XGA resolution ...
  • Page 3: Main Specifications

    Main Specifications • Upgrade point Mizar-PJ2 Mizar-PJ1 CW/CX/HD CHIP DLP(DDP4421) DLP(DDP4422) DLP(DDP4421/4422) Brightness 4100lm 4000lm 3800lm 4100/4000/3500lm Resolution WXGA 1080P XGA/WXGA/1080P Contrast Dynamic eco 10000:1 Dynamic eco 10000:1 Weight 3.0kg 3.0kg Lamp life 3000H/4000H(eco) 3000H/4000H(eco) Keystone Vertical & horizontal vertical Zoom 1.36×...
  • Page 4 Features  This product can be installed by users, except when mounted on a ceiling.  This product is designed for user maintenance. Regular on-site maintenance is not needed.  There is no display panel, but LEDs show the symptoms for troubleshooting (blinking/lit, number of times the LEDs blink, etc).
  • Page 5 Low Energy Consumption  3,000 hour lamp life in normal mode and 4,000 hour in Eco mode  0.5W power consumption in standby mode Slide 5...
  • Page 6: Consumables And Options

    Consumables and Options  Replacement lamp (Y223) * common with Mizar-PJ1  260W mercury lamp  Life: 3,000 hours (normal mode), 4,000 hours (Eco mode) » There may be a 50% decrease in brightness at the end of the lamp’s life. ...
  • Page 7: Reliability Information

    Reliability Information  Average monthly projection time: 58.3 hrs/month  2.65 hrs/day x 22 working days/month  Failure Rate  1st year: 0.0024 cases/unit/month  2nd year: 0.0029 cases/unit/month  3rd year: 0.0036 cases/unit/month  The failure rate of a projector increases with its total power-up time.
  • Page 8 Lamp Near-end/End Alerts  There is no near-end alert.  The lamp end alert occurs when the machine calculates that the life time has expired.  End alert will appear 30 hours (in Normal mode) before suggested replacement of lamp. ...
  • Page 9 Disposal of Broken Lamps  Projector lamps normally contain mercury vapour.  These lamps can rupture due to impact or being used longer than their life expectancy.  The time that the breakage will occur differs widely for each lamp and its circumstances of use.
  • Page 10 Overview External View Slide 10...
  • Page 11 Overview Connection Ports Slide 11...
  • Page 12: Operation Panel

    Operation Panel Slide 12...
  • Page 13: Connection Ports

    Connection Ports PJ hdl S-Video IN Computer IN HDMI 2 HDMI 1 Service port PC Control (D- sub 9 pin) Audio Out Audio IN 10. Video IN Slide 13...
  • Page 14: Optical Components

    Optical Components  The DMD chip is the central part of this type of projector.  A DMD chip consists of many small pixel-sized mirrors laid out on a semi- conductor chip. Light shone on the DMD chip is reflected by all these tiny mirrors.
  • Page 15 DMD Chip  R, G, and B signals from the image generating device are sent to the DMD chip, and timed so that the red signal arrives at the same time that the red part of the wheel is in the beam path, and similarly for the green and blue signals.
  • Page 16 Boards  Main board (MB): Power/signal control and processing  DMD board (DMD BD): Image signal processing and DMD control  LVPS (DC-DC): Power supply, passes signals between boards  LVPS means Low Voltage Power Supply  Lamp driver (Ballast): Starts the lamp ...
  • Page 17: Service Training

    Service Training Basic Points about Service Slide 17...
  • Page 18 Swap and Repair  This product is intended for ‘swap-and-repair’.  If the projector needs repairs, it is taken away from the customer site and a temporary replacement is provided to the customer. Slide 18...
  • Page 19 Antistatic Clothing  To protect the components from damage, wear anti-static clothing when you disassemble the machine. Slide 19...
  • Page 20 Parts Replacement Hierarchy Start  This flow chart Top cover Lens Lamp Adjustable describes the order in unit cover foot Lamp which the parts need module to be removed for Keypad IR sensor FFC cable Zoom ring board board replacements/ Control Top cover panel...
  • Page 21: Entering Service Mode

    Entering Service Mode  To enter the service mode, press “Power“  “Left“  “Left"  "Menu".  Note: You can use the remote controller for this.  For the list of functions in the service mode, see ‘System Maintenance (Test & Inspection) - Service Mode - Service Mode Settings’...
  • Page 22: Led Display

    LED Display Slide 22...
  • Page 23: Parts Replacement

    Parts Replacement  After replacing parts, some adjustments may be needed. See the table below.  This table and the procedures are in the following section of the service manual: Replacement and Adjustment - Electrical Adjustment - Adjustment Points vs Part Replaced ...
  • Page 24: Replacing The Lamp

    Replacing the Lamp  To replace the lamp, unplug the power cord and then wait for 60 minutes. Slide 24...
  • Page 25: Replacing The Mainboard

    Replacing the Main Board  The main board contains a record of the lamp usage hours.  If you have to change the main board, make a note of the lamp hours before you remove the board.  Then use ‘Rewrite Lamp Hours’ after you install the new board, to store this number in the new board.
  • Page 26 Optics Engines  These are not the same for each model.  The lenses are different, for a start.  Make sure that you have the correct assembly for the model that you are working on.  The optics engine contains the DMD board, DMD chip, lens, and rod.
  • Page 27: Replacing The Color Wheel

    Replacing the Color Wheel  Avoid touching the glass parts of the color wheel. Slide 27...
  • Page 28: Color Wheel Index Adjustment

    Color Wheel Index Adjustment  Do this after replacing the color wheel.  Also, do this adjustment if color appears abnormal after changing the main board. Slide 28...
  • Page 29: Rod Adjustment

    Rod Adjustment  Adjust if there are yellowish or bluish parts in the image. Slide 29...
  • Page 30: Osd Reset

    OSD Reset Main Sub Menu / Menu  Select the 3rd button from Settings the top in the main menu  Then select Reset in the sub menu.  This returns all adjustments and settings to the factory settings. Slide 30...
  • Page 31: Burn-In Test

    Burn-in Test  After repairing each unit, a burn-in test is necessary.  In a burn-in test, the lamp is turned on for a set period of time (such as 50 minutes), then off for another set period of time (such as 10 minutes). ...
  • Page 32 Service Training Updating Firmware Slide 32...
  • Page 33: Updating The System Firmware

    Updating the System Firmware - 1  Equipment needed  Software » DLP Composer Lite 11.2 » Firmware (*.img) » 11.2 FlashDeviceParameters  Hardware » Projector » Power cord » USB Cable mini USB to USB (A) » PC or Laptop Slide 33...
  • Page 34 Updating the System Firmware - 2  Preparation  Install DLP Composer Lite  Install a USB driver for the DLP device  Enter the Firmware Update Mode » Hold the "Power" button and plug in the power cord. » After the Power LED lights pink and Lamp/Temp LEDs light red, release the "Power"...
  • Page 35: Background Information

    Background Information Types of Projectors Slide 35...
  • Page 36 Types of Projectors  There are 4 main types.  CRT projectors: These use three cathode ray tubes (blue, green, and red).  LCD projectors: These use three LCD filters to create red, green, and blue images.  DLP projectors: DLP (Digital Light Processing) was developed by Texas Instruments.
  • Page 37 CRT Projectors  These use three cathode ray tubes (blue, green, and red).  They have better contrast than LCD and DLP projectors.  They also have good resolution. But they are bulky, heavy, and difficult to adjust. Slide 37...
  • Page 38 LCD Projectors  LCD projectors appeared during the early 1990s, and are now the main type of projector.  Three LCDs receive electrical signals from an image- generating device. One receives signals for the red part of the image, one the green, and one the blue. In this way, each LCD holds a pattern of pixels.
  • Page 39 DLP Projectors (1) Projector Lens DLP Chip Lens Lamp Lens Color Wheel  The DLP chip is the central part of this type of projector.  A DLP chip consists of many small pixel-sized mirrors laid out on a semi- conductor chip.
  • Page 40 DLP Projectors (2)  R, G, and B signals from the image generating device are sent to the DLP chip, and timed so that the red signal arrives at the same time that the red part of the wheel is in the beam path, and similarly for the green and blue signals.
  • Page 41 LCOS Projectors  In LCoS, a liquid crystal cover is applied to the surface of a semiconductor chip that has a highly reflective coating. There R, G, or B Light Polarized Light are one of these assemblies for red, green, and blue. ...
  • Page 42 Background Information Polarization Slide 42...
  • Page 43 What is Polarization? Vertical Horizontal Component Component Light  Polarization refers to the orientation of the electric field.  It is convenient to think in terms of up-down (vertical), and left-right (horizontal).  If the polarization is at an angle, then this polarization can be thought of as having up-down and left-right components.
  • Page 44 Polarizing Filter  In a polarizing filter, the arrangement of the molecules allows (for example) the up-down component to pass through, but not the left-right component.  Think of a rope passing through a picket fence (with vertical slits).  If you vibrate the rope in a horizontal direction, the fence will block the vibrations.
  • Page 45 S- and P- Polarization P-polarized Unpolarized Light Light Plane of Incidence  If the electrical field is polarized parallel to the plane of incidence (in other words, horizontal), it is said to be p- polarized.  If the field is polarized perpendicularly to the plane of incidence (vertical), it is said to be s-polarized.
  • Page 46 Polarization by Reflection Unpolarized S-polarized Light Light  Reflection off certain non-metallic substances can polarize light.  If the angle is correct (different for each mineral, depends on the arrangement of molecules in the mineral), the reflected light will be completely s-polarized. ...
  • Page 47 Background Information Terms and Definitions Slide 47...
  • Page 48: Terms And Definitions

    Terms and Definitions - 1  Aspect Ratio  This is the ratio of the horizontal to vertical dimensions of the screen. For a normal television, the aspect vratio is 4:3. For HDTV, it is 16:9. For SXGA, it is 5:4. ...
  • Page 49 Terms and Definitions - 2  Dichroic Mirror  A dichroic mirror reflects light of a certain frequency range and allows all other light to pass through.  LCD projectors contain two of these mirrors, to split the light up into three beams. ...
  • Page 50 Terms and Definitions - 3  Air Filter  Air is drawn into the projector to cool its internal components. The air filter prevents dust from being pulled into the projector with this air. If the filter becomes dirty, air cannot pass through properly, and it will become hot inside the projector.
  • Page 51 Terms and Definitions - 4  Suspension from the Ceiling  This machine can be suspended from the ceiling, if the required metal supports are fitted.  These metal supports are not supplied with the projector.  Changing the Lamp ...
  • Page 52 Terms and Definitions - 5  Lux, Lumen, Candela  The brightness of a lamp is generally measured in lumens, and ambient brightness and light reflected from a screen is generally expressed in lux.  Lumen » This ANSI unit is used to measure the amount of light emitted from a light source.
  • Page 53 Terms and Definitions - 6  Uneven colour  This term is used when the contrast and color of the image is not constant. There are many possible causes for this.  Gradation  Between white and black, there are shades of grey. The number of levels between white and black are called gradations.
  • Page 54 Terms and Definitions - 7  Contrast  In general, this is the ratio between the bright and dark parts of an image. A high contrast gives a clear image. A projector with an internal light source is unaffected by external light sources gives a high contrast image that is clear.
  • Page 55 Terms and Definitions - 8 Floor or table, normal projection:  Image Adjustments Reverse - off, Ceiling - off  If the projected image is flickering or blurred, in the wrong position, and so on, the horizontal position, vertical position, and synchronization Floor or table, reverse projection: can be adjusted.
  • Page 56 Terms and Definitions - 9  Gamma correction  This adjusts the signal level to get the correct VT response characteristics (V: input voltage, T: amount of transmitted light).  Trapezoidal image correction (Keystone correction)  Depending on the angle of projection, the projected image will be distorted into a trapezoidal shape, instead of a rectangular shape.
  • Page 57 Terms and Definitions - 10  Screen Gain  A measure of how brightly a screen displays an image.  The higher the screen gain, the brighter the screen.  Relation between Screen Gain and Brightness  Generally, the larger the screen, the darker it is. If you choose a screen with a higher gain, the brightness is preserved to some extent.
  • Page 58 Terms and Definitions - 11  Ad hoc mode and Infrastructure mode  There are two ways to connect to a PC using W-LAN.  Ad hoc mode is used to connect to a PC without using a W-LAN access point. ...
  • Page 59: Throw Ratio

    Throw Ratio  Throw Ratio = PD/SW Slide 59...
  • Page 60 Projection Lens Offset Projection Screen Optical Axis DMD Active Area  Offset = [(A+B)/B]x100% =[(a+b)/b]x100% Slide 60...
  • Page 61 Slide 61...

This manual is also suitable for:

Mizar-pj2 cx seriesMizar-pj2 hd seriesPj wx5461Pj kw5700Kw5708Pj x5461 ... Show all

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