Gold Medal 620D Instruction Manual

Gold Medal 620D Instruction Manual

Karmel king - digital

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Instruction Manual
Karmel King - Digital
Model No. 2620D, 2621D, 2630D, 2631D
2620DT, 2621DT, 2630DT, 2631DT
10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA
© 2021 Gold Medal Products Co.
Part No. 110023

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Summary of Contents for Gold Medal 620D

  • Page 1 Instruction Manual Karmel King - Digital Model No. 2620D, 2621D, 2630D, 2631D 2620DT, 2621DT, 2630DT, 2631DT 10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA © 2021 Gold Medal Products Co. Part No. 110023...
  • Page 2: Safety Precautions

    Read and understand operator’s manual and all other safety instructions before using this equipment. To order copies of the operator’s manual go to gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive, Cincinnati, OH 45241 USA 1-(800)-543-0862 022_060215 gmpopcorn.com...
  • Page 3 Note: Improvements are always being made to Gold Medal’s equipment. This information 039_080614 may not be the latest available for your purposes. It is critical that you call Gold Medal’s Technical Service Department at 1-800-543-0862 for any questions about your machine operations, replacement parts, or any service questions.
  • Page 4: Inspection Of Shipment

    Karmel King Model No. 2620D, 2621D, 2630D, 2631D Digital 2620DT, 2621DT, 2630DT, 2631DT INSTALLATION INSTRUCTIONS Inspection of Shipment After unpacking, check thoroughly for any damage which may have occurred in transit. Claims should be filed immediately with the transportation company. The warranty does not cover damage that occurs in transit, or damage caused by abuse, or consequential damage due to the operation of this machine, since it is beyond our control (reference warranty in back of manual).
  • Page 5 Karmel King Model No. 2620D, 2621D, 2630D, 2631D Digital 2620DT, 2621DT, 2630DT, 2631DT Setup 1. Remove all packaging and tape, and accessories before starting operation. 2. This unit must be properly fastened to a sturdy counter, see illustration below for counter mounting requirements.
  • Page 6: Electrical Requirements

    Karmel King Model No. 2620D, 2621D, 2630D, 2631D Digital 2620DT, 2621DT, 2630DT, 2631DT Fasten or Adjust Retaining Ring Latch 1. Open latch then fit retaining ring Mixing Drum Drum seal fits over drum and kettle rims. around bottom lip of drum. Drum Seal Retaining Ring 2.
  • Page 7 We recommend this equipment be on a dedicated and protected circuit. Failure to wire properly will void the warranty and may result in damage to the machine. It is Gold Medal Products Co.’s recommendation that this machine be plugged directly into a wall outlet. The use of extension cords is not recommended due to safety concerns, and may cause sacrificed and/or reduced performance.
  • Page 8: Controls And Their Functions

    Karmel King Model No. 2620D, 2621D, 2630D, 2631D Digital 2620DT, 2621DT, 2630DT, 2631DT OPERATING INSTRUCTIONS Controls and Their Functions Two position, ON/OFF lighted rocker switch – provides power to the heating elements in HEAT/MOTOR SWITCH the bottom of the kettle, and powers the agitator motor to turn for 30 seconds of every minute.
  • Page 9 Karmel King Model No. 2620D, 2621D, 2630D, 2631D Digital 2620DT, 2621DT, 2630DT, 2631DT The Digital Heat Control adjusts the Set Point Temperature of the unit. The machine comes DIGITAL HEAT CONTROL from the factory preset to achieve a Product Cook Temperature of 280°F. See Digital Heat Control Adjustment/Calibration section for adjusting the Product Cook Temperature.
  • Page 10 Karmel King Model No. 2620D, 2621D, 2630D, 2631D Digital 2620DT, 2621DT, 2630DT, 2631DT Digital Heat Control Adjustment/Calibration Product Cook Temperature is the actual temperature of the PRODUCT (Caramel Corn Mix); this is measured with an accurate candy thermometer. Infrared temperature readers are NOT recommended.
  • Page 11 Karmel King Model No. 2620D, 2621D, 2630D, 2631D Digital 2620DT, 2621DT, 2630DT, 2631DT 5. Set the digital control set point temperature to 400°F. 6. Turn the Motor Only Switch ON to stir the oil while it heats. 7. When the oil reaches 335°F, note the temperature displayed on the digital control and make that the Set Point Temperature.
  • Page 12 CAUTION: Beware of rising steam; keep face and hands clear of rising steam. 2. Add (4) 22 oz. packages of Gold Medal Caramel Corn Mix (Item No. 2094), 16 cups of granulated sugar (brown or white), and 32–48 oz. of water (add water last).
  • Page 13: Care And Cleaning

    Karmel King Model No. 2620D, 2621D, 2630D, 2631D Digital 2620DT, 2621DT, 2630DT, 2631DT Care and Cleaning DANGER Machine must be properly grounded to prevent electrical shock to personnel. DO NOT immerse in water. DO NOT clean appliance with a water jet or steam cleaner.
  • Page 14 Karmel King Model No. 2620D, 2621D, 2630D, 2631D Digital 2620DT, 2621DT, 2630DT, 2631DT Daily Unit Cleaning Procedure 1. Turn machine OFF, unplug the unit and allow it to cool before attempting to clean. 2. Clean all pans/accessories after each use. 3.
  • Page 15: Troubleshooting

    Karmel King Model No. 2620D, 2621D, 2630D, 2631D Digital 2620DT, 2621DT, 2630DT, 2631DT Troubleshooting Issue Possible Cause Solution A. Power to Unit A. Make sure the unit lead-in cord is plugged in. B. 15 AMP Fuse B. Check the condition of the 15 AMP fuse. Replace if Kettle Does Not Heat required, if fuse trips again, contact qualified service personnel for inspection/repair before...
  • Page 16: Maintenance Instructions

    Karmel King Model No. 2620D, 2621D, 2630D, 2631D Digital 2620DT, 2621DT, 2630DT, 2631DT THE FOLLOWING SECTIONS ARE FOR QUALIFIED SERVICE PERSONNEL ONLY MAINTENANCE INSTRUCTIONS DANGER Machine must be properly grounded to prevent electrical shock to personnel. Failure to do so could result in serious injury, or death. Make sure all machine switches are in the OFF position before plugging the equipment into the receptacle.
  • Page 17 Karmel King Model No. 2620D, 2621D, 2630D, 2631D Digital 2620DT, 2621DT, 2630DT, 2631DT New Paddle/Hub Seal Kit Installation Kettle Shaft Maintenance 1. With the machine OFF, unplug the unit and allow it to cool. 2. Pull knurled knob of plunger and lift mix paddles off shaft. 3.
  • Page 18: Ordering Spare Parts

    4. Please include your model number, serial number, and date of manufacture (located on the machine nameplate/data plate) with your order. 5. Address all parts orders to Parts Department, Gold Medal Products Co., 10700 Medallion Drive, Cincinnati, Ohio 45241-4807 or place orders by phone or online:...
  • Page 19 Karmel King Model No. 2620D, 2621D, 2630D, 2631D Digital 2620DT, 2621DT, 2630DT, 2631DT See Kettle Parts Breakdown section. See Safety Labels Section. 3, 4 Data See Control Panel Plate Section for Parts Breakdown. Part Number Item Parts Description LID ASSEMBLY 48827 All Models 2 POSITION BRACKET...
  • Page 20 NOTE: Concave side of *Large Spacer fits up against bracket weld on Dump Bar Shaft. ** CAUTION: If supply cord is damaged, it must be replaced by Gold Medal Products Co., its service agent, or similarly qualified persons in order to avoid a hazard.
  • Page 21 Karmel King Model No. 2620D, 2621D, 2630D, 2631D Digital 2620DT, 2621DT, 2630DT, 2631DT Cabinet Exterior/Spring Assembly – Parts List Part Number RH Models LH Models Item Parts Description 2620D, 2620DT 2621D, 2621DT KETTLE LEAD IN ASSY (includes connectors) 69867 69867 2630D, 2630DT 2631D, 2631DT POWER CORD, 50A PLUG...
  • Page 22 Kettle and Drum – Parts Breakdown *Hub Seal Assembly (includes Hub Seal, Hub (includes paddle, Paddle Assy. Body, and O-Ring) plunger, and nut) If Hub Seal is replaced, Gold Medal recommends replacing the assembly. General images shown for parts reference only. gmpopcorn.com Page 22...
  • Page 23 Karmel King Model No. 2620D, 2621D, 2630D, 2631D Digital 2620DT, 2621DT, 2630DT, 2631DT Kettle and Drum – Parts List Part Number Item Parts Description WING NUT, #8-32 89126 All Models BLENDING STRIP 100553 MIXING DRUM 48819 MIXER PADDLE ASSY (includes Mix Paddle, Hex 111408 Nut and Plunger) MIXER PADDLE MACHINED...
  • Page 24 Karmel King Model No. 2620D, 2621D, 2630D, 2631D Digital 2620DT, 2621DT, 2630DT, 2631DT Kettle Bottom Plate/Motor Mount – Parts Breakdown 13, 14, 15 Junction Box Interior View (LH shown) RH Unit shown for image reference. 18, 19 21, 22 23, 24 25, 19, 26 Strain Relief (not shown) on cord end to Control Box.
  • Page 25 Karmel King Model No. 2620D, 2621D, 2630D, 2631D Digital 2620DT, 2621DT, 2630DT, 2631DT Kettle Bottom Plate/Motor Mount – Parts List Part Number Item Parts Description KETTLE ASSY, ELECTRONIC (see Kettle All Models Bottom and Kettle Element View sections for 48828 itemized parts breakdown) KETTLE REST BUMPER (rubber bumper) 83111...
  • Page 26 Karmel King Model No. 2620D, 2621D, 2630D, 2631D Digital 2620DT, 2621DT, 2630DT, 2631DT Kettle Element View - Parts Breakdown Form a tab UP on flat of nut to retain nut position. Form tab DOWN. *For optimum results, keep sensor wires away from element heat as much as possible; route to junction box as direct as possible along heat element wire connection ends.
  • Page 27 Karmel King Model No. 2620D, 2621D, 2630D, 2631D Digital 2620DT, 2621DT, 2630DT, 2631DT Kettle Element View – Parts List Part Number Item Part Description 2620D, 2620DT 2630D, 2630DT KETTLE, CORN TREAT CENTER (inclds 2 bushings) 48829 48829 2621D, 2621DT 2631D, 2631DT ELEMENT SHIM 68787 68787...
  • Page 28 Karmel King Model No. 2620D, 2621D, 2630D, 2631D Digital 2620DT, 2621DT, 2630DT, 2631DT Digital Control Panel (D Models) 4, 5 4, 5 Digital Control Panel Exterior View Digital Control Panel Interior View (Model 2621D Shown) Part Number Item Parts Description RH Models LH Models DIGITAL CONTROL BOX ASSY (includes...
  • Page 29 Karmel King Model No. 2620D, 2621D, 2630D, 2631D Digital 2620DT, 2621DT, 2630DT, 2631DT Dual Timer Digital Control Panel (DT Models) 10 11 4, 5 4, 5 Digital Control Panel Exterior View Digital Control Panel Interior View (Model 2631DT Shown) Part Number Item Parts Description RH Models...
  • Page 30: Safety Labels

    Karmel King Model No. 2620D, 2621D, 2630D, 2631D Digital 2620DT, 2621DT, 2630DT, 2631DT Safety Labels Power Cord Label Unit Labels Part Number Item Part Description COOKER LABEL 111031 All Models MINIMUM CLEARANCE LABEL 88720 SET POINT LABEL 55474 MAIN GROUND LABEL 42375 WARNING LABEL CORD 68720...
  • Page 31: Wiring Diagram

    Karmel King Model No. 2620D, 2621D, 2630D, 2631D Digital 2620DT, 2621DT, 2630DT, 2631DT Wiring Diagram Model No. 2620D, 2621D, 2630D, and 2631D gmpopcorn.com Page 31...
  • Page 32 Karmel King Model No. 2620D, 2621D, 2630D, 2631D Digital 2620DT, 2621DT, 2630DT, 2631DT Model No. 2620DT, 2621DT, 2630DT, and 2631DT gmpopcorn.com Page 32...
  • Page 33: Warranty

    © 2021 – The text, descriptions, graphics, layout, and other material in this publication are the exclusive property of Gold Medal Products Co. and shall not be used, copied, reproduced, or published in any fashion, including website display, without its express written consent.

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