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Smithco Spray Star 1110 Parts & Service

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Parts & Service
Spray Star 1110
Model 10-100-F
SN: 100684
February 2021
Product Support:
Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435
productsupport@smithco.com

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Summary of Contents for Smithco Spray Star 1110

  • Page 1 Parts & Service Spray Star 1110 Model 10-100-F SN: 100684 February 2021 Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435 productsupport@smithco.com...

  • Page 2: Table Of Contents

    CONTENTS Accessories ........Introduction ..............1-3 44-114 Safe Practices ..............2 1101Plumbing (Manual Valve) ........44-45 Specification ..............3 1104 Plumbing (TeeJet 744) ........46-47 ® Optional Equipment ............3 1102 Plumbing (TeeJet Radion 8140) ....... 48-49 ® 1104 Wiring(TeeJet 744) ..........50 ®...

  • Page 3: Introduction

    All Smithco machines have a Serial Number and Model Number. Both numbers are needed when ordering parts. The serial number plate on the Spray Star 1110 is located on the right front bumper. Refer to engine manual for placement of engine serial number. Refer to engine manual for placement of engine serial number.

  • Page 4: Safe Practices

    16. Keep the area of operation clear of all bystanders. 17. Never carry passengers. 18. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase. Smithco 19. Use parts and materials supplied by only. Do not modify any function or part.

  • Page 5: Specification

    SPECIFICATIONS SPRAY STAR 1110 WEIGHTS AND DIMENSIONS Length 112" (285 cm) Width 70" (178 cm) Height With 18' Boom 110" (240 cm) Height 75" (191 cm) Wheel Base 53" (135 cm) Weight Empty 1676lbs (760 kg) Weight Full 2592 lbs (1175 kg)

  • Page 6: Service

    LUBRICATION Use No. 2 General purpose lithium base grease and lubricate every 100 hours. The Spray Star 1110 has 7 lube points. A. One on the rod end of hydraulic cylinder. B. One on each the right and left spindles.
  • Page 7 MAINTENANCE ENGINE OIL Change and add oil according to chart below. Do not overfill. Engine oil capacity is 2 quarts. We recommend high-quality detergent oils classified for service SF, SG, SH, SJ or higher. Do not use special additives. Out- door temperatures determine the proper oil viscosity for the engine.

  • Page 8: Storage

    MAINTENANCE BATTERY Batteries normally produce explosive gases which can cause personal injury. Do not allow flames, sparks or any ignited object to come near the battery. When charging or working near battery, always shield your eyes and always provide proper ventilation. Battery cable should be disconnected before using “Fast Charge”.

  • Page 9: Service Chart

    SERVICE CHART Before servicing or making adjustments to the machine, stop engine, set park break, block wheels and remove key from ignition. Follow all procedures and ONLY use parts prescribed by the manufacturer. Read the engine manual before maintenance. Maintenance Service Interval Maintenance Procedure After the first 8 operating hours Torque the wheel lug nuts.

  • Page 10: End User's Service Chart

    END USER'S SERVICE CHART Duplicate this page for routine use Maintenance Check Item For the week of: Tues. Wed. Thurs. Fri. Sat. Sun. Check the Safety Seat Switch Check Steering Operation Check the fuel level Check the engine oil level. Clean the air filter Clean the engine cooling fins.

  • Page 11: Adjustments

    ADJUSTMENTS WHEEL CREEP "Creep" is when the engine is running and hydrostatic transmission is in neutral, but due to inadequate align- ment, wheels still move. Do the following procedure to stop this motion. 1. Lift up and support machine so rear wheels are off the ground and can turn freely.

  • Page 12: Diagrams

    WIRING DIAGRAM Use dielectric grease on all electrical connections.
  • Page 13 WIRING PARTS LIST REF# PART# DESCRIPTION QUANTITY 20-730 GPS Speedometer 8874 Female Bullet 8875 Male Bullet 8963 Heat Shrink 12-804 Hour Meter 10-732 LED Head Light Head Light 15-725 Mount Panel End 15-727 Rocker, No Light 15-782 Non-Lighted Switch Pump 15-729 Mount Panel Middle 15-726...

  • Page 14: Hydraulic Diagram

    HYDRAULIC DIAGRAM...

  • Page 15: Fitting Torque Charts

    HYDRAULIC DIAGRAM PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-301 Orbital 18-169 Adapter Fitting 10-671 Hydraulic Hose x 65" 10-669 Hydraulic Hose x 59" 77-263 Hydraulic Cylinder 18-168 Street Elbow 10-670 Hydraulic Hose x 102" 45-382 Oil Cooler 10-510 Wheel Motor 34-122 Short Elbow 20-656...

  • Page 16: Parts

    MAIN BODY DRAWING...

  • Page 17: Control Panel

    MAIN BODY PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-254 Air Gap Filler 10-700 Roll Bar 14-294 Seat Kit 14-292 Seat Switch HB-516-18-125 Hex Bolt, - 18 x 1 HW-516 Flat Washer, HWL-516 Lock Washer, HN-516-18 Hex Nut, - 18 10-120 Spray Boss Handle 10-706 Arm Rest Kit...
  • Page 18 CONTROL PANEL DRAWING...
  • Page 19 CONTROL PANEL PARTS LIST REF# PART# DESCRIPTION QUANTITY HSM-10-32-063 Machine Screw, #10 -32 x 5/8 HW-10 Flat Washer, #10 10-704 Steering Box Cover HB-38-16-100 Hex Bolt, -16 x 1 HWL-38 Lock Washer, 20-057 Steering Wheel 20-129 Steering Wheel Cap 10-711 Ball Bearing 10-698 Steering Column...
  • Page 20 FRONT AXLE DRAWING...

  • Page 21: Front Axle

    FRONT AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY 33-073-02 Dust Cap HNAR-100-14 Slotted Jam Nut, 1 - 14 HP-18-150 Cotter Pin, 11-043 Bearing 80-019 (includes * items ) 11-041 Oil Seal HMB-100-10 Machine Bushing, 1 x 10GA 20-617 Shock Absorbers HNA-100-14 Slotted Nut, 1 - 14 HP-18-150...

  • Page 22: Seat Console And Rops

    SEAT CONSOLE DRAWING...
  • Page 23 SEAT CONSOLE PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-699 Back Panel 9023 Heat Reflective Matting (18 x 25.5) Sheet HSTP-516-18-075 Truss Head Screw, -18 x HNFL-516-18 Flange-Loc Nut, - 18 14-294 Seat Kit 14-292 Seat Switch 14-800 Seat Rail HB-516-18-125 Hex Bolt, - 18 x 1 HW-516...

  • Page 24: Fuel Tank

    FUEL TANK DRAWING...
  • Page 25 FUEL TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-838 CARB Gas Tank 15-838-01 Dial Fuel Level Gauge (replacement) 73-050 Vented Cap with Gauge (replacement) 78-456 Tank Strap HB-14-20-100 Hex Bolt, - 20 x 1 HNTL-14-20 Lock Nut, - 20 10-700 Roll Bar 10-681 Canister Mount...

  • Page 26: Oil Tank-Oil Filter-Oil Cooler

    OIL TANK -OIL FILTER-OIL COOLER DRAWING...
  • Page 27 OIL TANK -OIL FILTER-OIL COOLER PARTS LIST PART# DESCRIPTION QUANTITY 18-246 Male Elbow 60-473 Hydraulic Oil Tank 13-586-02 Bottom Gasket 13-586-03 Neck 13-747 Filler Breather (includes * items) 13-586-01 Cap Gasket HSM-10-32-063 Machine Screw, 10 - 32 x HWL-10 Lock Washer, #10 18-069 Replacement Plug 60-213...

  • Page 28: Foot Pedal Linkage

    FOOT PEDAL LINKAGE DRAWING...
  • Page 29 FOOT PEDAL LINKAGE PARTS LIST REF# PART# DESCRIPTION QUANTITY HNTL-516-18 Lock Nut, - 18 10-120 Spray Boss Handle 10-134 Handle Spacer HB-516-18-200 Hex Bolt, -18 x 2 45-132 Foot Rest Grip 45-047 Foot Rest HSTP-516-18-075 Truss Head Screw, - 18 x HNTL-516-18 Lock Nut - 18...
  • Page 30 PUMP DRAWING Solenoid Mounts Here...

  • Page 31: Pump

    PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-14-20-400 Hex Bolt, - 20 x 4 HW-14 Flat Washer, 10-477 Compression Spring HP-18-075 Cotter Pin, HMB-12-14 Machine Bushing, x 14GA HCP-516-100 Clevis Pin, 5/16 x 1 10-693 Spray Boss Arm 11-100 Yoke, - 24 45-368 Top Centering Arm...
  • Page 32 ENGINE AND SPRAY PUMP DRAWING...

  • Page 33: Engine And Spray Pump

    ENGINE AND SPRAY PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY 18-410 Adapter 18-214 45° Elbow 45-382 Oil Cooler w/ mount kit 10-733 Oil Cooler Mount Bracket HB-12-13-300 Hex Bolt, - 13 x 3 10-578 Pulley 60-168 Spacer 60-107 Rubber Bushing HW-58 Flat Washer, HW-716...

  • Page 34: Park Brake

    PARK BRAKE DRAWING...
  • Page 35 PARK BRAKE PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-660 LH Brake Cable 10-590 Brake Lever Mount HB-516-18-200 Hex Bolt, - 18 x 2 HCP-516-100 Clevis Pin, HP-18-100 Cotter Pin, 10-134 Spacer 60-106 Park Brake Handle HNFL-516-18 Flange-Loc Nut, - 16 45-074 Park Brake Link 10-591...

  • Page 36: Rear Axle

    REAR AXLE DRAWING...
  • Page 37 REAR AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-675 Main Frame HB-12-13-175 Hex Bolt, - 13 x 1 HW-12 Flat Washer, HNTL-12-13 Lock Nut, 10-466 Rear Fender Bracket 10-168 Rear Fender HB-12-13-350 Hex Bolt, - 13 x 3 HW-12 Flat Washer, HNTL-12-13 Lock Nut, HBCL-516-18-075...

  • Page 38: Spray Tank

    TANK DRAWING TURBO-QUAD AGITATOR DRAWING...

  • Page 39: Turbo-Quad Agitator

    TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-111 110 Gallon Poly Tank 16-169 Strainer Basket 16" 10-410 Left Tank Strap HB-38-16-400 Hex Bolt, - 16 x 4 HB-38-16-100 Hex Bolt, - 16 x 1 HNTL-38-16 Lock Nut, - 16 14-532 16"...

  • Page 40: Orbitrol

    15-301 ORBITAL DRAWING...
  • Page 41 10-576 ORBITAL PARTS LIST REF # PART # DESCRIPTION QUANTITY 10-576-04 Dust Seal Housing O-Ring Seal Quad Seal 10-576-03 Thrust Bearing 10-576-02 Bearing Race Manual Steering Relief Valve O-ring Plug 10‡ Standard Torque Centering Springs Sleeve 15-301-06 Wear Plate 10-576-01 Drive 15-301-08 Drive Pin...

  • Page 42: Ddc20 Piston Pump

    45-373 DDC20 PISTON PUMP DRAWING...
  • Page 43 45-373 DDC PISTON PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY 45-373-02 Ball Bearing 45-373-03 Retaining Ring 45-373-04 Retaining Ring Lip Seal 45-373-05 Journal Bearing Carrier Assembly 45-373-06 Retaining Ring 45-373-07 Needle Bearing 45-373-08 End Cap 45-373-09 Plug Assembly 45-373-10 By-Pass Valve Assembly 45-373-11 Charge Pump Housing 45-373-12...

  • Page 44: Hypro ® Pump

    16-998 HYPRO PUMP DRAWING When servicing the spray pump or filter, all control valves must be shut off if there is liquid in the tank. REF# PART# DESCRIPTION QUANTITY 16-998-01 Drain Plug 16-998-02 Pump Casing Impeller Nut 16-966-16 Impeller 16-966-11 16-998-10 Gasket 16-998-04...

  • Page 45: Wheel Motor

    10-510 WHEEL MOTOR DRAWING REF# PART# DESCRIPTION QUANTITY 13-032-39 Water & Dirt Seal 13-615-05 Service Housing Assembly (Includes Ref 4, 5, 17(2 req'd) and 20) Inner Seal 13-032-27 Thrust Bearing 13-032-28 Inner Bearing 13-032-29 Thrust Bearing 10-510-01 Drive Link Ring Seal 13-032-31 Manifold 13-032-32...

  • Page 46: Accessories

    1101 PLUMBING DRAWING (3-WAY MANUAL) 15-817 O-ring for 50 Series Clamp 15-818 O-ring for 75 Series Clamp BOOM LEFT HOSE CENTER HOSE RIGHT HOSE 15' OR 18' 9032-108 9032-72 9032-118 REF# PART# DESCRIPTION QUANTITY 10-646 Ball Valve Mount HB-516-18-075 Hex Bolt, - 18 x HNFL-516-18 Flange-Loc Nut ,...
  • Page 47 1101 PLUMBING PARTS LIST (3-WAY MANUAL) REF# PART# DESCRIPTION QUANTITY 10-269 Plastic Tee 8896-12 Discharge Hose 1" x 12" 18-222 Hose Clamp 15-808 Hose Barb Flange 15-740 50 Series Clamp 15-738 Flanged Ball Valve 15-748 Reducer Coupling 15-741 75 Series Clamp HB-38-16-550 Hex Bolt, - 16 x 5...

  • Page 48: 1104 Plumbing (Teejet ® 744)

    1104 PLUMBING DRAWING ® (TEEJET 744) 15-817 O-ring for 50 Series Clamp 15-818 O-ring for 75 Series Clamp BOOM LEFT HOSE CENTER HOSE RIGHT HOSE 15' OR 18' 9032-108 9032-72 9032-118...
  • Page 49 1104 PLUMBING PARTS LIST ® (TEEJET 744) REF# PART# DESCRIPTION QUANTITY 15-739 75 Series 90° x 1 Hose Barb 15-741 75 Series Clamp 15-780 Poly Plug 10-111 110 Gallon Poly Tank 16-169 Strainer Basket 16" 18-475 Male Elbow 10-390 Reducer 14-532 16"...

  • Page 50: 1102 Plumbing (Teejet ® Radion 8140)

    1102 PLUMBING DRAWING ® (TEEJET RADION 8140) 15-817 O-ring for 50 Series Clamp 15-818 O-ring for 75 Series Clamp BOOM LEFT HOSE CENTER HOSE RIGHT HOSE 15' OR 18' 9032-108 9032-72 9032-118 If using Simulated Speed with a Radion 8140, one needs to change back to Ground Speed for proper rate control when spraying.
  • Page 51 1102 PLUMBING PARTS LIST ® (TEEJET RADION 8140) REF# PART# DESCRIPTION QUANTITY 14-532 16" Hinged Lid/Well with Gasket 16-953-01 Gasket 10-111 110 Gallon Poly Tank (includes † items) 16-169 Strainer Basket 16" 15-778 Blank Gauge Port Flange 15-740 50 Series Clamp 15-738 Flanged Ball Valve 15-748...

  • Page 52: 1104 Wiring(Teejet ® 744)

    1104 SYSTEM WIRING (TEEJET 744) ® REF# PART# DESCRIPTION QUANTITY 20-688-02 744 Console 20-688-01 200PSI Gauge 10-718 Mount Bracket Console harness Fused Power Cable 33-271 Fuse Block Ball Valve Wire Harness 15-743 Manifold Ball Valve Regulator Valve Adapter 20-817 Regulating Valve 18-042 Reducer Bushing 15-776...

  • Page 53: 1102 Wiring (Teejet ® Radion 8140)

    1102 SYSTEM WIRING (TEEJET RADION) ® If using Simulated Speed with a Radion 8140, one needs to change back to Ground Speed for proper rate control when spraying. REF# PART# DESCRIPTION QUANTITY Antenna 20-687-02 GPS Speed Sensor 20-697-01 Radion 8140 Console 10-705 Foot Plate 10-721...

  • Page 54: System Control Mounts

    CONTROL MOUNTS...
  • Page 55 CONTROL MOUNTS REF# PART# DESCRIPTION QUANTITY 45-132 Foot Rest Grip 45-047 Foot Rest 10-724 Star Command II Control Cover 10-723 Star Command II Control Base 10-720 Star Command II Switch Mount 10-717 DynaJet Control Mount 10-722 Long Ram Mount 10-718 744 Control Mount 33-509 Master Boom Switch...

  • Page 56: Star Command I & Ii Plumbing

    STAR COMMAND I & II DRAWING 15-817 O-ring for 50 Series Clamp 15-818 O-ring for 75 Series Clamp BOOM LEFT HOSE CENTER HOSE RIGHT HOSE 15' OR 18' 9032-108 9032-72 9032-118...
  • Page 57 STAR COMMAND I & II PARTS LIST REF# PART# DESCRIPTION QUANTITY 14-532 16" Hinged Lid/Well with Gasket 16-953-01 Gasket 17-615 Boom Mounts 10-625 Module Mount Bracket 20-666 Module Cover Bracket 17-537 Square U-Bolt HNTL-38-16 Lock Nut, - 16 10-111 110 Gallon Poly Tank 16-169 Strainer Basket 16"...
  • Page 58 STAR COMMAND I & II DRAWING 15-817 O-ring for #50 Series Clamp 15-818 O-ring for #75 Series Clamp...
  • Page 59 STAR COMMAND I & II PARTS LIST REF# PART# DESCRIPTION QUANTITY 18-475 Male Elbow 9038-30 Tubing x 30" 18-116 Hose Clamp, HS-24 16-880 Close Nipple 18-390 Pipe Tee 1 15-869 1" Hose Barb Outlet 15-553-01 Clip 15-553-02 O-ring 14-801 Agitator Line Strainer, 50 Mesh 14-802 Replacement 50 Mesh Screen 8897-51...

  • Page 60: Star Command I Module Mounts

    STAR COMMAND I MODULE MOUNTS REF# PART# DESCRIPTION QUANTITY 20-665 Drive Module Bracket 20-664 Z Bracket HSTP-14-20-075 Machine Screw, - 20 x HNFL-14-20 Flange Whiz-Loc Nut, Center Boom Mount HB-516-18-100 Hex Bolt, -18 x 1 HNTL-516-18 Lock Nut, 17-614 Boom Spacer 20-555 U-Bolt HNFL-12-13...

  • Page 61: Star Command I Wiring

    STAR COMMAND I WIRING 10-716-M...

  • Page 62: Star Commnad Ii Module Mounts

    STAR COMMAND II MODULE MOUNTS REF# PART# DESCRIPTION QUANTITY 17-562 LH Break-Away Arm 11-050 Spring 17-560 Hinge Mount 17-559 Break-Away Mount 20-796 Bracket Cover 20-795 LH Driver Module Bracket HB-516-18-150 Hex Bolt, -18 x 1 HNFL-516-18 Flange Whiz-loc Nut, 20-794 Module Cover Bracket 10-625 Module Mount Bracket...

  • Page 63: Star Command Ii Wiring

    STAR COMMAND II WIRING REF# PART# DESCRIPTION QUANTITY 20-540 Ram Mount Aeros Harness w/ ISO CAN RAM Base Aeros Console 20-736-01 Antenna Cable 20-767 RX720 Receiver Switch box Power Cable 20-670-04 Pressure Sensor 20-684 Flow Meter Terminator Terminator DynaJet Interface Boom Harness IC18 Sprayer Module IC18 Harness TeeJet In-Cab Cable...

  • Page 64: Regulator L Valve

    20-817 REGULATOR VALVE DRAWING REF# PART# DESCRIPTION QUANTITY Motor, 15-552-24 Retaining Clip Socket Head Cap Screw, Stainless Steel 15-552-26 Motor Adapter, Polypropylene 15-517-11 Thrust Washer, Teflon 15-552-27 Stem, Stainless Steel 15-552-05 O-ring, Viton 15-517-16 Body, Nylon Nylon Lock Nut, Stainless Steel Ball, Polypropylene 15-552-13 Gasket, Viton...

  • Page 65: 15-737/14-628 Flanged Strainer

    15-737/ 14-628 FLANGED STRAINER DRAWING REF# PART# DESCRIPTION QUANTITY 15-737-01 Strainer Head 75 Series 16-968-03 50 Mesh Screen 16-968-05 80 Mesh Screen 14-521-02 EPDM Gasket 14-521-03 Bowl 1" NPT 14-521-04 EPDM Rubber gasket 14-521-05 15-737 Flanged Strainer Assembly with 50 Mesh Screen 14-628 Flanged Strainer Assembly with 80 Mesh Screen...

  • Page 66: 3-Way Manual Valve

    10-648 3-WAY MANUAL VALVE DRAWING...
  • Page 67 10-648 3-WAY MANUAL VALVE PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-268-07 Boom Lever 10-268-28 Bolt and Washer 10-268-17 Boom Lever Plate 10-268-06 Spring Clip 10-268-05 10-268-21 O-Ring (included with 10-268-19 Seal Kit) 10-268-02 Main Body 10-268-19 Seal Kit 1 per body 10-268-24 O-Ring for Main Body 10-268-27...

  • Page 68: Manifold Ball Valve

    1 5-743 MANIFOLD VALVE DRAWING 15-817 O-ring for #50 Series Clamp 15-818 O-ring for #75 Series Clamp REF# PART# DESCRIPTION QUANTITY 15-552-23 Motor 15-878 Metri-Pack Cable (comes with motor) 15-552-24 Retaining Clip 15-552-25 Socket Head Cap Screw, Stainless Steel 15-552-26 Motor Adapter, Polypropylene 15-517-11 Thrust Washer, Teflon...

  • Page 69: 20-785 Regulator Valve

    20-785 REGULATOR VALVE 15-817 O-ring for #50 Series Clamp 15-818 O-ring for #75 Series Clamp REF# PART# DESCRIPTION QUANTITY 20-785-01 Motor,6 RPM 15-552-24 Retaining Clip 15-552-25 Socket Head Cap Screw, Stainless Steel 15-552-26 Motor Adapter, Polypropylene 15-517-11 Thrust Washer, Teflon 15-552-27 Stem, Stainless Steel 15-552-05...

  • Page 70: Agitator Strainer

    14-801 AGITATION STRAINER REF# PART# DESCRIPTION QUANTITY QC Strainer Head Bowl Strainer QC Retaining Clip 14-802 50 Mesh Strainer Viton O ring 15-553-01 Retaining Clip 15-553-02 Viton O ring...
  • Page 71 NOTES...

  • Page 72: 18' Hd Boom

    17-585 18' HD BOOM DRAWING...
  • Page 73 17-585 18' HD BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-652 Left Boom Arm 18-297 Cap Plug 17-617 Boom Nest 17-578 Boom Nest Post 17-537 Square U-Hex Bolt 30-214 KYB Electric/ Hydraulic Actuator (includes * items) 30-184 Ram Mount HN-38-16 Hex Nut, - 16 ( for adjustment Hex Bolts)
  • Page 74 17-585 18' HD BOOM DRAWING...
  • Page 75 17-585 18' HD BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-636 Fresh Water Tank Mount HB-38-16-100 Hex Bolt, - 16 x 1 HNFL-38-16 Flange Whiz-loc Nut, - 16 HW-38 Flat Washer, 17-635 Clean Load Mount 8803-13 Black Trim x 13" HB-12-13-300 Hex Bolt, - 13 x 3...

  • Page 76: 18' Hd 744 And Radion Plumbing

    17-585 18' HD BOOM 744 AND RADION PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 8887-19 Orange PVC Hose " x 19" 18-040 Hose Clamp 18-416 Double Barb 33-506 Nozzle body (see nozzle drawing) 18-415 " Hose Barb 8887-2.5 Orange PVC Hose "...

  • Page 77: 17-585 18' Hd Boom Star Command I Plumbing

    17-585 18' HD BOOM STAR COMMAND I PLUMBING REF# PART# DESCRIPTION QUANTITY 20-675 Single Hose Barb - Right Orientation 20-673 Single Hose Barb 20-674 Single Hose Barb - Left Orientation 8887-19 Orange PVC Hose " x 19" 18-040 Hose Clamp 8887-2.5 Orange PVC Hose "...

  • Page 78: 17-585 18' Hd Boom Star Command Ii Plumbing

    17-585 18' HD BOOM STAR COMMAND II PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 9032-8.5 Black Hose, " x 8.5" 18-040 Hose Clamp 18-416 Double Barb 9032-4 Black Hose " x 4" 18-040 Hose Clamp 18-415 " Hose Barb 9032-28 Black Hose "...

  • Page 79: 17-601 15' Hd Boom Star Command Ii Plumbing

    17-601 15' HD BOOM STAR COMMAND II PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 9032-8.5 Black Hose, " x 8.5" 18-040 Hose Clamp 18-416 Double Barb 9032-4 Black Hose " x 4" 18-040 Hose Clamp 18-415 " Hose Barb 9032-28 Black Hose "...

  • Page 80: 15' Hd Boom

    17-601 15' HD BOOM DRAWING...
  • Page 81 17-601 15' HD BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-541 Boom End Guard 17-551 Left Boom Arm 17-573 Guide Block Set HB-14-20-125 Hex Bolt, -20 x 1 HNTL-14-20 Lock Nut, - 20 HB-38-16-300 Hex Bolt, - 16 x 3 HNTL-38-16 Lock Nut, - 16...
  • Page 82 17-601 15' HD BOOM DRAWING...
  • Page 83 17-601 15' HD BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-528 Boom Center 25-334 Decal, Serial Tag HBFL-516-18-075 Hex Bolt, - 18 x HNFL-516-18 Flange Whiz-loc Nut, - 18 17-552 Right Boom Arm 17-636 Freshwater Mount 17-635 Clean Load Mount 8803-13 Black Trim, 13"...

  • Page 84: 15' Hd Boom 744 And Radion Plumbing

    17-601 15' HD SUPER BOOM 744 AND RADION PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 9032-19 Black Hose " x 19" 18-040 Hose Clamp 18-416 Double Barb 33-506 Nozzle body (see nozzle drawing) 18-415 " Hose Barb 9032-2.5 Black Hose "...

  • Page 85: 15' Hd Boom Star Command I Plumbing

    17-601 15' HD SUPER BOOM STAR COMMAND I PLUMBING REF# PART# DESCRIPTION QUANTITY 20-675 Single Hose Barb - Right Orientation 20-673 Single Hose Barb 20-674 Single Hose Barb - Left Orientation 9032-19 Black Hose " x 19" 18-040 Hose Clamp 9032-2.5 Black Hose "...
  • Page 86 STAR COMMAND I NOZZLE DRAWING REF# PART# DESCRIPTION QUANTITY Nylon Black Nut 303 Stainless Steel Washer 20-673-09 12V Coil Assembly Tube Sub Assembly 302 Stainless Steel Spring Viton O ring Plunger 303 Stainless Steel Cap 20-673-02 E-Chemsaver Solenoid 20-673-04 " Mount Assembly Pan Head Screw 18-417 Single Barb (part of 20-674-P and 20-675-P)

  • Page 87: Star Command I Nozzle Assembly

    STAR COMMAND I NOZZLE ASSEMBLY REF# PART# DESCRIPTION QUANTITY 20-673-02 E-Chemsaver® 20-673-04 " Bottom Mount Nozzle Body 3† 18-417 Single Barb 20-676 Turbo TeeJet Tip 20-677 QT White Cap and Washer 6‡ 18-416 Double Hose Barb Quantity is per nozzle body. For 15' booms multiply quantity by 9. Quantity is per nozzle body.

  • Page 88: Standard Nozzle Assembly

    STANDARD NOZZLE DRAWING REF# PART# DESCRIPTION QUANTITY 16-988 Cap Assembly 16-920-06 Diaphragm, EPDM Stainless Steel Screw Upper Clamp 16-920-03 O-ring Pivot Pin, Stainless Steel Turret, 3-Outlet, Nylon O-ring, EPDM Plug E-clip 33-538 Cap - White 33-554 Nozzle Tip - White (XR11008-VS) 16-800 Viton Gasket 16-802...

  • Page 89: Star Command Ii Nozzle Assembly

    STAR COMMAND II NOZZLE DRAWING REF# PART# DESCRIPTION QUANTITY 20-807-01 e-Chemsaver 20-673-09 12V Coil Stainless Steel Screw Upper Clamp 16-920-03 O-ring Pivot Pin, Stainless Steel Turret, 3-Outlet, Nylon O-ring, EPDM Plug E-clip 33-538 Cap - White 33-554 Nozzle Tip - White (XR11008-VS) 16-800 Viton Gasket 16-802...

  • Page 90: Tank Rinsing System

    15-835 TANK RINSING DEVICE REF# PART# DESCRIPTION QUANTITY 16-961 1" Adapter 16-962 1" Coupler 16-864 1" FTP Elbow 16-158 Close Nipple 16-150 Double Thread Fitting 16-172 4" Nipple 15-834 Tank Rinsing Nozzle 16-163 Reducer Bushing Drill 1 " hole 5" from outside edge of cover. Install Tank Rinsing kit as shown, with the Double Thread Fitting (Ref 5) going into the cover.

  • Page 91: 10-370/10-365 Water Fill Meter Kit

    10-370 WATER FILL METER KIT - LITERS 10-365 WATER FILL METER KIT -GALLONS REF # PART # DESCRIPTION QUANTITY 14-524 Filler Outlet 14-514 Water Meter - Gallons 14-527 Water meter - Liters 10-364 Filler Inlet 16-962 Quick Coupler (already on machine) 16-961 Quick Coupler (already on machine)
  • Page 92 16-906 ELECTRIC HOSE REEL DRAWING...

  • Page 93: Electric Hose Reel

    16-906 ELECTRIC HOSE REEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-906-25 Retaining Ring 16-906-22 Axle Assembly HB-38-16-100 Hex Bolt, - 16 x 1 HW-38 Flat Washer, 16-906-27 Trim, Drum Edge 16-906-21 Drum Center 13-750 Solenoid HB-14-20-075 Hex Bolt, - 20 x HWL-14 Lockwasher, HN-14-20...

  • Page 94: Hose Reel

    16-129 MANUAL HOSE REEL DRAWING REF# PART# DESCRIPTION QUANTITY 16-129-11 Disc, 17 16-906-25 Retaining Ring 16-906-22 Axle Assembly, HB-38-16-100 Hex Bolt, - 16 x 1 HW-38 Flat Washer, 16-906-27 Trim, Drum Edge 16-906-21 Drum Center 16-906-20 Disc, 17 Crank Side HWL-516 Lockwasher , HB-516-18-075...

  • Page 95: Hose Reel Mount (For Hd Super Booms)

    10-422 HOSE REEL MOUNT REF# PART# DESCRIPTION QUANTITY HB-516-18-150 Hex Bolt, - 18 x 1 HNTL-516-18 Lock Nut, - 18 10-423 Hose Reel Mount 10-559 Support 18-249 Barb Fitting 16-295 Hose Fitting HB-38-16-350 Hex Bolt, - 16 x 3 HNTL-38-16 Lock Nut, - 16 1.

  • Page 96: Hose Reel Plumbing

    1102 & 1104 HOSE REEL PLUMBING DRAWING STAR COMMAND I & II HOSE REEL PLUMBING DRAWING...
  • Page 97 1101 MANUAL HOSE REEL PLUMBING DRAWING REF# PART# DESCRIPTION QUANTITY 15-776 15-740 50 Series Clamp 15-738 Ball Valve 15-749 Hose Barb INSTALLATION INSTRUCTIONS 1. Disconnect the ball valve from the bottom of the filter assembly. Install tee fitting (15-776) between the ball valve and the elbow.

  • Page 98: Electric Hose Reel Wiring

    ELECTRIC HOSE REEL WIRING DIAGRAM REF# PART# DESCRIPTION QUANTITY 8843-132 Flex guard 8919-144 10GA Red Wire 144" 8901 Slide-On Connector 16-979 Wire, Switch to Solenoid Hot Terminal 33-251 Push Button Switch 16-978 Wire, Switch to Solenoid Start Terminal 12-015 Solenoid SOLENOID TERMINALS HN -516-24 - 24 Hex Nut...

  • Page 99: Hose Reel Adjustments

    HOSE REEL ADJUSTMENTS OPERATIONAL CHECK: 1. Pull hose off drum at least one full revolution. A clicking noise should be heard from locking mechanism. 2. Let the hose retract. 3. Pull the hose off until the first click is heard. Drum should lock when the hose tension is removed. 4.

  • Page 100: Foam Marker Kit

    10-740 FOAM MARKER TANK MOUNT REF# PART# DESCRIPTION QUANTITY HNTL-38-16 Lock Nut, - 16 HW-38 Flat Washer, HB-38-16-300 Hex Bolt, - 16 x 3 20-723 RH Bracket HB-14-20-075 Hex Bolt, -20 x HNFL-14-20 Flange Whiz-loc Nut, 20-726 LH Bracket 10-645 Foamer Plate HB-516-18-075 Hex Bolt,...
  • Page 101 10-740 FOAM MARKER CONTROL PANEL REF# PART# DESCRIPTION QUANTITY 10-739 Switch Mount Plate 15-725 Panel Mount End 15-782 Switch, Unlit 15-727 Rocker, No Light 15-918 Switch, 2 Red LED 15-917 Rocker, 2 Red Lenses 30-374 Decal, Foamer Safety: Before working on machine stop engine, set park brake, remove key from ignition and block wheels.
  • Page 102 FOAM MARKER WIRING REF# PART# DESCRIPTION QUANTITY 14-291-03 Compressor 15-507 Tubing -Blue and white HSM-10-32-075 Machine Screw, #10-32 x HNFL-10-32 Flange Whiz-loc Nut, #10-32 20-769 Mount Bracket 14-699 Male Coupler 14-291-09 Blue Fly Nut 14-702 Red Washer 15-504-04 Foam Marker Wiring Harness 32-574 Foamer Wire Harness 15-918...
  • Page 103 HOSES Being careful not to cut the tubing, cut the over-sleeve back approximately 2" (5 cm) to expose blue and clear tubing. Remove blue wing nut from top connector of foam nozzle and slide it on the blue tube with the threads facing toward end of tube.
  • Page 104 FOAMER NOZZLE MOUNT DRAWING...
  • Page 105 10-378 FOAM MARKER PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-987 Foam Nozzle Mounting Kit 1 per boom 15-507 Foamer Tubing Clear Tubing 15-511 Foam Nozzle Blue Tubing 15-510-01 Nozzle Mounting Rod Boom 16-795 Square Clamp 1. Slide hose clamp onto drop tube of foam nozzle and attach restrictor bell. 2.

  • Page 106: 14-291Foamer

    14-291 FOAMER REPLACEMENT PARTS...
  • Page 107 14-291 FOAMER REPLACEMENT PARTS REF# PART# DESCRIPTION QUANTITY 14-291-01 Black Cover 14-291-08 White Fly Nut 14-291-09 Blue Fly Nut 14-284-10 Tubing Connector 14-291-17 M6 Tubing Connector 14-536 Compressor Complete 14-291-11 Diaphragm Replacement Kit 15-505-08 Brush Retainer 15-505-06 Brush 15-505-07 12V Electric Motor 15-511-02 Foam Sponge 14-284-02...

  • Page 108: 30-006 Fresh Water Wash Tank - Rear Mount

    30-006 FRESH WATER WASH TANK - REAR MOUNT REF# PART# DESCRIPTION QUANTITY 10-234 Wash Tank 16-158 Close Nipple 16-151 Elbow 16-960 Spigot HB-516-18-075 Hex Bolt, - 18 x HWL-516 Lockwasher, HW-516 Flat Washer, 1. Fresh Water Wash Tank mounts on the rear of all the machines. 2.

  • Page 109: 10-653 Fresh Water Wash Tank -Front Mount

    10-653 FRESH WATER WASH TANK -FRONT MOUNT REF# PART# DESCRIPTION QUANTITY 10-652 Mount Plate HB-516-18-075 Hex Bolt, - 18 x HWL-516 Lock Washer, HW-516 Flat Washer, 10-234 Wash Tank 17-537 Square U-Bolt 16-158 Close Nipple 16-151 Elbow 16-960 Spigot INSTALLATION INSTRUCTIONS 1.

  • Page 110: 10-734 16 Gallon Rinse Tank

    10-734 16 GALLON RINSE TANK REF# PART# DESCRIPTION QUANTITY HB-516-18-075 Hex Bolt, -18 x HW-516 Flat Washer, HNFL-516-18 Flange Whiz-loc Nut, - 18 10-738 Mounting Bracket HSTP-516-18-100 Truss HEad Screw, -18 x 1 HNFL-516-18 Flange Whiz-loc Nut, - 18 HB-516-18-075 Hex Bolt, -18 x HNFL-516-18...
  • Page 111 10-734 16 GALLON RINSE TANK 9. With wire cutter. Remove the alligator clamps from the ends of the pump wiring. 10. Strip about 1" on both ends of the black and red wires. Figure 1. 11. Slide on heat shrink and connectors. Figure 2. 12.

  • Page 112: Chemical Cleanload

    10-417 CHEMICAL CLEAN-LOAD ® TROUBLE SHOOTING...
  • Page 113 10-417 CHEMICAL CLEAN-LOAD PART LIST ® REF# PART # DESCRIPTION QUANTITY HBFL-516-18-075 Flange Bolt, -18 x HNFL-516-18 Flange Whiz-loc Nut, 15-620 Clean-load Eductor 18-116 Hose Clamps 16-156 90° Hose Barb 18-391 Reducer Coupling 16-972 Elbow 8897-83 Hose to Tee by Valve 8897-41 Hose to fitting on Back of Tank 16-159...

  • Page 114: Chemical Cleanload ® Eductor

    15-620 CHEMICAL CLEAN-LOAD DRAWING ®...
  • Page 115 15-620 CHEMICAL CLEAN-LOAD PARTS LIST ® REF# PART# DESCRIPTION QUANTITY 15-620-21 Tank Screw, #6 x 1” 15-620-02 Tank Lid 15-620-22 ProClean Container Nozzle 15-620-23 ProClean Push Valve Assembly 15-620-19 Tank Rinse 15-620-20 Gasket, 1” FNPT Coupler Thread Nipple ProClean Tank Wash Nozzle Splash Retainer O-ring Breather Nut, Breather...

  • Page 116: Chemical Cleanload Instructions

    10-417 CHEMICAL CLEAN-LOAD OPERATING INSTRUCTIONS ® START-UP 1. All Clean-load valves must be closed prior to starting: inlet ball valve, knife valve and hopper rinse ball valve. 2. Open lid to check for foreign objects which may hinder performance or contaminate the system. 3.

  • Page 117: Reference

    DECAL LIST This is a list of decals located on the Spray Star 1110. Part number, description and location will help in reor- dering a decals. 10-743 Decal, Spray Star 1110 25-356 Decal, Tire Pressure 20psi 25-352 Decal, Bypass Valve...

  • Page 118: Quick Reference Replacement Parts

    QUICK REFERENCE REPLACEMENT PARTS REPLACEMENT FILTERS 23-031 Hydraulic Oil Filter Element 25 Micron 10-575-04 Engine Oil Filter Briggs# 492932 10-575-02 Air Filter Briggs# 692519 10-575-03 Air Filter Pre-Cleaner Briggs# 692520 50-403 In-Line Fuel Filter REPLACEMENT BELTS 42-359 Belt (engine to hydrostat pump) 15-704 Belt (engine to Hypro®...
  • Page 119 30 days from discovery of the condition. If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at: Smithco Product Support Department 200 West Poplar Ave.
  • Page 120 This warranty does not apply to normal “wear and tear” items. Normal “Wear and Tear” includes, but is not limited to, damage to seats due to wear or abrasion, worn painted surfaces, scratched decals or windows, etc. Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim.

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