Smithco 200G239 Service Manual
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Smithco 200G239 Service Manual

Teejet spray system
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Parts & Service
Spray Star 2000
Model 20-500-A
TeeJet Spray System
SN: 200G239
December 2017
Product Support:
Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435
productsupport@smithco.com

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  • Page 1 Parts & Service Spray Star 2000 Model 20-500-A TeeJet Spray System SN: 200G239 December 2017 Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435 productsupport@smithco.com...

  • Page 2: Table Of Contents

    CONTENTS Introduction ..........1-3 Accessories ........48-98 Introduction ................ 1 Plumbing 2002 System (Radion 8140) ....48-49 ® General Safe Practices............2 Plumbing 2004 System (TeeJet 744) ......50-51 ® Specifications ..............3 Plumbing 2005/2006/2007/2008 (DynaJet 52-53 ® ....Optional Spray Equipment..........3 DynaJet Module Mounts ..........

  • Page 3: Introduction

    All Smithco machines have a Serial Number and Model Number. Both numbers are needed when ordering parts. Refer to engine manual for placement of engine serial number. For product and accessory information, help finding a dealer, or to register your procuct please contact us at www.Smithco.com.
  • Page 4 17. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase. 18. Use parts and materials supplied by Smithco only. Do not modify any function or part. 19. Use caution when booms are down as they extend out beyond the center line of the machine.

  • Page 5: Specifications

    SPECIFICATIONS SPRAY STAR 2000 WEIGHTS and DIMENSIONS Length 132" (335cm) - w/ booms 137" (348 cm) - w/ Cleanload 151" (384 cm) Width 72" (183cm) Height w/ Booms Folded 110" (279 cm) Wheel Base 61" (155cm) Weight Empty 1990 lbs (903 kg) Weight Loaded 3605 lbs (1635 kg) SOUND LEVEL (dB)

  • Page 6: Maintenance

    MAINTENANCE Before servicing or making adjustments to machine, stop engine and remove key from ignition. Use all procedures and parts prescribed by the manufacturer's. Read the en- gine manual before operation.Use No. 2 General purpose lithium base grease and lubricate every 100 hours.
  • Page 7 MAINTENANCE Engine Oil Change and add oil according to chart below based on air temperature at the time of operation. Do not overfill. Use a high quality detergent oil classified "For Service SJ or higher" oil. Use no special additives with recommended oils.

  • Page 8: Storage

    MAINTENANCE Battery Batteries normally produce explosive gases which can cause personal injury. Do not allow flames, sparks or any ignited object to come near the battery. When charging or working near battery, always shield your eyes and always provide proper ventilation. Battery cable should be disconnected before using “Fast Charge”. Charge battery at 15 amps for 10 minutes or 7 amps for 30 minutes.

  • Page 9: Adjustments

    ADJUSTMENTS Wheel Creep "Creep" is when the engine is running and hydrostatic transmis- sion is in neutral, but due to inadequate alignment, wheels still move. Do the following procedure to stop this motion. 1. Lift up and support machine so rear wheels are off the ground and can turn freely.

  • Page 10: Service Chart

    SERVICE CHART Before servicing or making adjustments to the machine, stop engine, block wheels and remove key from ignition. Follow all procedures and ONLY use parts prescribed by the manufacturer. Read the engine manual before maintenance. The suggested maintenance checklist is not offered as a replacement for the manufacturer’s engine manual but as a supplement.
  • Page 11 SERVICE CHART Item Maintenance Procedure Torque the wheel lug nuts. (64-74 ft/lb (87-100 Nm)) After the first 8 operating hours Change the engine oil filter. Check the engine oil level. Clean area around muffler and controls. Check the hydraulic fluid level. Before each use daily Check the tire pressure.

  • Page 12: Wiring Diagram

    WIRING DIAGRAM Use dielectric grease on all electrical connections. To reset circuit breaker on ball valve, you must disconnect power to computer. Color Code Chart Blue Brown Yellow Green Orange Black Purple White...
  • Page 13 WIRING DIAGRAM REF# PART# DESCRIPTION QUANTITY GPS Antenna (part of speedometer) 48-147 Negative Battery Cable 33-216 Battery 50-359 Oil Temperature Light 50-323 Red Battery Cable 13-488 Key Switch 77-261 40 Amp Circuit Breaker 8977 Red Circuit Breaker Boot Solenoid 77-207 Buzzer 33-084 Magnetic Coil...

  • Page 14: Hydraulic Diagram

    HYDRAULIC DIAGRAM...
  • Page 15 HYDRAULIC DIAGRAM PARTS LIST REF# PART# DESCRIPTION QUANTITY 43-116 Wheel Motors 14-080 Wheel Motor Seal Kit 15-681 Hose 20-572 Hydraulic Hose 20-574 Hydraulic Hose 8832-29 3/4 Suction Hose 18-040 Hose Clamp 15-839 Hydraulic Cylinder 14-531 Cylinder Seal Kit 20-575 Hydraulic Hose 15-301 Orbitrol 15-301-01...

  • Page 16: Body & Frame

    BODY & FRAME DRAWING...
  • Page 17 BODY & FRAME PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-953 16" Lid 16-953-01 Gasket for Lid 16-169 Strainer Basket 14-365 Air Gap Filler 16-961 Adapter 16-962 Coupler 16-962-01 Buna-N Gasket 20-592 200 Gallon Tank (Fiberglass) 20-529 Decal, Spray Star 2000 20-593 Decal, Site Gauge 20-556...

  • Page 18: Nose Cone

    NOSE CONE DRAWING...
  • Page 19 NOSE CONE PARTS LIST REF# PART# DESCRIPTION QUANTITY 13-718 15" Steering Wheel 13-726 Center Cap 27-077 Decal, Smithco Round 76-364 Square Boot 76-362 Mini Tilt steering HB-516-18-150 Bolt - 18 x 1 HNFL-516-18 Flange Whiz Lock Nut 15-844 Tilt Steering Spacer...
  • Page 20 NOSE CONE DRAWING...
  • Page 21 NOSE CONE PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-163 Forward Foot Pedal 48-066 Pedal Grip 31-049 Button Plate HB-14-20-075 Bolt -20 x HNFL-14-20 Flange Whiz Lock Nut - 20 33-509 Master Control Switch HSTP-14-20-075 Machine Screw -20 x 18-169 Adapter 15-301 Orbitrol 77-207...
  • Page 22 LINKAGE DRAWING...
  • Page 23 LINKAGE PARTS LIST REF# PART# DESCRIPTION QUANTITY 50-108 Cable 11-100 Linkage Yoke HN-516-24 - 24 HB-516-18-175 Bolt - 18 x 1 HNTL-516-18 Lock Nut 20-646 Center Console 20-645 Decal, Center Console 60-106 Park Brake Control Lever HB-516-18-175 Bolt -18 x 1 HW-516 Washer HNFL-516-18...

  • Page 24: Front Axle

    FRONT AXLE DRAWING...
  • Page 25 FRONT AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY 80-167 Dust Cap HNAR-100-14 Slotted Jam Nut 1 - 14 HP-18-150 Cotter Pin 11-043 Bearing with Races 80-019 Hub (includes all * items) 11-041 Oil Seal HMB-100-10 Machine Bushing 1 x 10GA 15-696 Left Spindle 20-555...

  • Page 26: Fuel Tank

    FUEL TANK DRAWING REF# PART# DESCRIPTION QUANTITY 20-695 Tank Plate 75-792 Tank Hold Down HB-516-18-150 Bolt - 18 x 1 HNFL-516-18 Flange Lock Nut 20-692 10Gallon Fuel Tank 15-838-01 Gauge 42-814-08 Grommet 20-692-01 Top Draw 42-814-07 Top Draw Grommet 20-694 42-814-05 Roll-over Valve 42-814-06...

  • Page 27: Oil Tank

    OIL TANK DRAWING REF# PART# DESCRIPTION QUANTITY 15-702 Adapter 20-576 Oil Filter Assembly 18-204 Elbow 18-249 Barb Fitting 18-093 Straight Tee 18-140 Street Elbow 60-213 Strainer 13-747 Filler Breather 13-586-01 Cap Gasket HSM-10-32-063 Machine Screw 10 - 32 x HWL-10 Lock Washer 10 13-586-02 Bottom Gasket...
  • Page 28 SEAT PANEL DRAWING...

  • Page 29: Seat Panel

    SEAT PANEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 20-556 Rear Hood (fiberglass) 20-611 Roll Bar HB-12-13-150 Bolt -13 x 1 HNFL-12-13 Flange Lock Nut 20-548 Hood Prop Bracket 20-558 Hood Rod HW-38 Washer HP-18-100 Cotter Pin 20-554 Hinge 20-580 Roll Bar Brace HB-12-13-150 Bolt -13 x 1...

  • Page 30: Engine And Pumps

    ENGINE AND PUMPS DRAWING...
  • Page 31 ENGINE AND PUMPS PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-624 Oil Cooler HB-516-18-075 Bolt -18 x HNFL-516-18 Flange Lock Nut 18-438 Fitting 20-532 Right Oil Cooler Mount 76-484 Engine, Briggs & Stratton 31 HP 76-487 Engine Oil Filter 76-446-01 Stub Shaft 21-161 Wire Block 50-394...
  • Page 32 ENGINE AND PUMPS DRAWING...
  • Page 33 ENGINE AND PUMPS PARTS LIST REF# PART# DESCRIPTION QUANTITY 20-632 Long Exhaust Shield 23-133 90° Adjustable Elbow 20-569 Centering Arm 15-702 Adapter HB-38-16-175 Bolt -16 x 1 HW-38 Washer HNTL-38-16 Lock Nut 14-266 Ball Bearing 18-270 Spacer 18-266 45° Elbow 11-021 Engine Mount HWL-38...
  • Page 34 PUMP DRAWING...
  • Page 35 PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-161 Fitting 18-372 3-Way Valve 16-180 Quick Coupler 16-935 Quick Coupler Cap 16-156 Elbow 18-390 Pipe Tee 16-880 Close Nipple 16-998 Hypro Pump ® 33-480 Pressure Switch 16-973 Reducer 18-475 Male Elbow 9038-41 Tubing 10-389 Plug...
  • Page 36 REAR AXLE DRAWING...

  • Page 37: Rear Axle

    REAR AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY 60-106 Park Brake Handle 11-100 Linkage Yoke 50-108 Cable 60-536 Bellows 15-691 Brake Relay 11-100 Linkage Yoke HN-516-24 34-021 HCP-516-100 Clevis Pin HP-18-075 Cotter Pin 76-241 Right Caliper CW 34-101-02 Pad Kit 76-239 Brake Disc 8"...
  • Page 38 TANK DRAWING...
  • Page 39 TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 20-552 Accessory Mount 16-162 Hex Plug 1" 16-945 Double Thread Fitting 20-537 Tank Support 16-150 Double Thread Fitting (part of tank) 16-155 Elbow 16-194 Anti-Vortex Fitting (part of tank) 16-156 Elbow 20-534 Tank Pad Plate 20-526 Tank Pad 20-592...

  • Page 41: Turbo Quad Agitator

    TURBO-QUAD AGITATOR DRAWING...
  • Page 42 TURBO-QUAD AGITATOR PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-036 Agitator Jet (Includes one each ", ", and " orifices) 16-173 Reducer 16-157 Female Pipe Thread Tee 16-158 Close Nipple...
  • Page 43 15-301 ORBITROL DRAWING...

  • Page 44: Hypro ® Pump

    16-998 HYPRO PUMP ® When servicing the spray pump or filter, all control valves must be shut off if there is liquid in the tank. REF# PART# DESCRIPTION QUANTITY 16-998-01 Drain Plug 16-998-02 Pump Casing Impeller Nut 16-966-16 Impeller 16-998-10 Gasket 16-998-04 O-Ring...
  • Page 45 76-197 EATON GEAR PUMP REF# PART# DESCRIPTION QUANTITY Body 76-197-01 Front Plate Washer 76-197-06 Cap Screw 76-197-07 Retaining Ring Shaft Seal 33-061-15 Washer O-Ring Backup Gasket Seal Wear Plate 76-197-04 Shaft (comes with Idler Gear) 76-197-02 Back Plate Plug 76-197-08 Seal Kit...
  • Page 46 76-482 HYDROSTATIC PUMP DRAWING...
  • Page 47 76-482 HYDROSTATIC PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY 76-398-01 Drive Shaft (splined) 60-343-08 Needle Bearing (with housing) 77-239-01 Housing 77-239-02 O-Ring 77-239-03 Thrust Bearing 77-239-04 Trunnion Cover 77-239-05 Pan Head Screw 77-239-06 Washer 77-239-07 Cone Bearing 77-239-08 Cam Plate 77-239-09 Swash Plate Insert 60-343-21...
  • Page 48 43-116 REAR WHEEL MOTOR DRAWING...
  • Page 49 43-116 REAR WHEEL MOTOR PARTS LIST REF# PART# DESCRIPTION QUANTITY Water & Dirt Seal 2† 13-615-05 Service Housing Assembly Inner Seal 4† 13-032-27 Thrust Bearing 5† 13-032-28 Inner Bearing 13-032-29 Thrust Bearing 43-116-01 Drive Link Ring Seal 13-032-31 Manifold 13-032-32 Commulator Assembly (matched set) 13-032-33...
  • Page 50 2002 PLUMBING DRAWING ® (RADION 8140) 15-818 #75 Fitting O-ring 15-817 #50 Fitting O-ring...
  • Page 51 2002 PLUMBING PARTS LIST ® (RADION 8140) REF# PART# DESCRIPTION QUANTITY 8896-80 1" Discharge Hose x 80" 18-222 Hose Clamp 16-161 Fitting 16-935 Quick Coupler Cap 16-180 Quick Coupler 18-372 3-Way Valve 16-998 Hypro Pump ® 16-880 Close Nipple 18-390 Pipe Tee 16-156 Elbow...
  • Page 52 2004 PLUMBING DRAWING ® (TEEJET 744) 15-818 #75 Fitting O-ring 15-817 #50 Fitting O-ring...
  • Page 53 2004 PLUMBING PARTS LIST ® (TEEJET 744) REF# PART# DESCRIPTION QUANTITY 20-543 Strainer Mount 17-537 Square U-bolt 15-780 Poly Hex Plug 15-739 #75 90° Hose Barb 15-741 #75 Series Clamp 15-737 Flanged Strainer 16-968-03 Screen (50 mesh) 15-735 #50 x 1 FTP Fitting 15-740 #50 Series Clamp 15-825...
  • Page 54 DYNAJET PLUMBING DRAWING ® ® ® (RADION 8140 OR AEROS 9040) 15-818 #75 Fitting O-ring 15-817 #50 Fitting O-ring...
  • Page 55 DYNAJET PLUMBING PARTS LIST ® ® ® (RADION 8140 OR AEROS 9040) REF# PART# DESCRIPTION QUANTITY 8897-28 " Discharge Hose x 28" 18-116 Hose Clamp 16-180 Quick Coupler 16-935 Quick Coupler Cap 18-372 3-Way Valve 16-161 Fitting 16-973 Reducer 16-998 Hypro Pump ®...
  • Page 56 DYNAJET MODULE MOUNTS ® REF# PART# DESCRIPTION QUANTITY 20-665 Drive Module Bracket 20-664 Z Bracket HSTP-14-20-075 Machine Screw, - 20 x HNFL-14-20 Flange Whiz Lock Nut, Center Boom Mount HB-516-18-100 Bolt, -18 x 1 HNTL-516-18 Lock Nut, 17-614 Boom Spacer 20-555 U-Bolt HNFL-12-13...
  • Page 57 ING 2002 SYSTEM (RADION 8140) ® REF# PART# DESCRIPTION QUANTITY Antenna GPS Speed Sensor 20-697-01 Radion 8140 Console 20-734 Dashboard 20-540 Ram Mount Wire Harness 15-743 Manifold Valve 18-007 Elbow 20-684 Flow Meter 20-670-04 Pressure Sensor 20-685 Regulator Valve 33-509 Master Boom Control 33-216 Battery...

  • Page 58: Manifold Ball Valve

    WIRING 2004 SYSTEM (TEEJET 744) ® REF# PART# DESCRIPTION QUANTITY 20-688-02 744A Console 20-688-01 200PSI Gauge 20-727 Mount Bracket 20-540 Ram Mount Console harness Fused Power Cable 33-271 Fuse Block Ball Valve Wire Harness 15-743 Manifold Ball Valve Regulator Valve Adapter 16-524 Regulating Valve 18-042...
  • Page 59 WIRING TEEJET AEROS SYSTEM ®...
  • Page 60 WIRING TEEJET DYNA JET SYSTEM ® 10-638 Fiberglass Cover...
  • Page 61 20-685 REGULATOR VALVE REF# PART# DESCRIPTION QUANTITY 20-685-01 Motor 15-552-24 Retaining Clip 15-552-25 Socket Head Cap Screw, Stainless Steel 15-552-26 Motor Adapter, Polypropylene 15-517-11 Thrust Washer, Teflon 15-552-27 Stem, Stainless Steel 15-552-05 O-ring, Viton 15-517-16 Body, Nylon Lock Nut, Stainless Steel Ball, Polypropylene 15-552-13 Gasket, Viton...
  • Page 62 15-737 STRAINER DRAWING REF# PART# DESCRIPTION QUANTITY 15-737-01 Strainer Head 75 Series 16-968-03 50 Mesh Strainer 16-968-05 80 Mesh Strainer 14-521-02 EPDM Gasket 14-521-03 Bowl 1" NPT 14-521-04 EPDM Rubber gasket 14-521-05...
  • Page 63 15-743 MANIFOLD VALVE DRAWING REF# PART# DESCRIPTION QUANTITY 15-552-23 Motor 15-878 Metri-Pack Cable (comes with motor) 15-552-24 Retaining Clip 15-552-25 Socket Head Cap Screw, Stainless Steel 15-552-26 Motor Adapter, Polypropylene 15-517-11 Thrust Washer, Teflon 15-552-27 Stem, Stainless Steel 15-552-05 O-ring, Viton 15-517-16 Body, Nylon Lock Nut, Stainless Steel...

  • Page 64: Motorized Control Valve

    16-524 MOTORIZED CONTROL VALVE DRAWING WHEN SERVICING VALVE: Replace valve body with ISO-Body Kit if valve has been leaking internally. Replace motor assembly if the motor will not run. Before reassembling valve, remove the coupler shaft from the valve body. Apply Loctite to coupler shaft and woodruff key.

  • Page 65: 14-801 Agitation Strainer

    14-801 AGITATION STRAINER REF# PART# DESCRIPTION QUANTITY QC Strainer Head Bowl Strainer QC Retaining Clip 14-802 50 Mesh Strainer Viton Oring 15-553-01 Retaining Clip 15-553-02 Viton Oring...
  • Page 66 17-585 18' HD SUPER BOOM DRAWING...
  • Page 67 17-585 18' HD SUPER BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-531 Left Boom Arm 18-297 Cap Plug 17-617 Boom Nest 17-578 Boom Nest Post 17-537 Square U-bolt 30-214 KYB Electric/ Hydraulic Actuator (includes * items) 30-184 Ram Mount HN-38-16 Nut, - 16 ( for adjustment bolts)
  • Page 68 17-585 18' HD SUPER BOOM DRAWING...
  • Page 69 17-585 18' HD SUPER BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-636 Fresh Water Tank Mount HB-38-16-100 Bolt, - 16 x 1 HNFL-38-16 Flange Lock Nut, - 16 HW-38 Washer, HB-12-13-300 Bolt, - 13 x 3 HNTL-12-13 Lock Nut, - 13 17-593 Limit Hinge, LH 17-598...
  • Page 70 17-585 18' HD SUPER BOOM PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 9032-19 Black Hose " x 19" 18-040 Hose Clamp 18-416 Double Barb 33-506 Nozzle body (see nozzle drawing) 18-415 " Hose Barb 9032-2.5 Black Hose " x 2 "...
  • Page 71 17-585 18' HD SUPER BOOM PLUMBING FOR DYNAJET ® REF# PART# DESCRIPTION QUANTITY 20-675 Single Hose Barb - Right Orientation 20-673 Single Hose Barb 20-674 Single Hose Barb - Left Orientation 9032-19 Black Hose " x 19" 18-040 Hose Clamp 9032-2.5 Black Hose "...
  • Page 72 17-580 20' HD SUPER BOOM DRAWING...
  • Page 73 17-580 20' HD SUPER BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-531 Left Boom Arm 17-631 V-Boom Nest 17-578 Boom Nest Post 30-214 10" Electric Hydraulic Actuator 30-184 Actuator Mount HN-38-16 Nut, - 16 (adjustment bolt) HB-38-16-100 Bolt, - 16 x 1 HW-38 Washer, HNFL-38-16...
  • Page 74 17-580 20' HD SUPER BOOM DRAWING...
  • Page 75 17-580 20' HD SUPER BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-587 Boom Lock 42-116 Rubber Insert 8803-2.75 Trim Lace, 2 17-588 Lock Hinge, RH 17-597 Torsion Spring, RH 17-589 Limit Hinge, RH HB-516-18-100 Bolt, -16 x 1 HNFL-516-18 Flange Lock Nut, - 18 17-593 Limit Hinge, LH...
  • Page 76 17-580 20' HD SUPER BOOM PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 9032-19 Black Hose " x 19" 18-040 Hose Clamp 18-416 Double Barb 33-506 Nozzle body (see nozzle drawing) 18-415 " Hose Barb 9032-2.5 Black Hose " x 2 "...
  • Page 77 17-580 20' HD SUPER BOOM PLUMBING FOR DYNAJET ® REF# PART# DESCRIPTION QUANTITY 20-675 Single Hose Barb - Right Orientation 20-673 Single Hose Barb 20-674 Single Hose Barb - Left Orientation 9032-19 Black Hose " x 19" 18-040 Hose Clamp 9032-2.5 Black Hose "...
  • Page 78 QJS NOZZLE DRAWING REF# PART# DESCRIPTION QUANTITY Nylon Black Nut 303 Stainless Steel Washer 20-673-03 12V Coil Assembly Tube Sub Assembly 302 Stainless Steel Spring Viton Oring Plunger 303 Stainless Steel Cap 20-673-02 E-Chemsaver Solenoid 20-673-04 " Mount Assembly Pan Head Screw 18-417 Single Barb (part of 20-674-P and 20-675-P) 18-416...

  • Page 79: Qjs Bottom Mount Nozzle Assembly

    QJS BOTTOM MOUNT NOZZLE ASSEMBLY REF# PART# DESCRIPTION QUANTITY 20-673-02 E-Chemsaver® 20-673-04 " Bottom Mount Nozzle Body 3† 18-417 Single Barb 20-676 Turbo TeeJet Tip 20-677 QT White Cap and Washer 6‡ 18-416 Double Hose Barb Quantity is per nozzle body. For 18' booms multiply quantity by 11. Quantity is per nozzle body.

  • Page 80: Triple Nozzle Assembly

    TRIPLE NOZZLE ASSEMBLY REF# PART# DESCRIPTION QUANTITY 33-506 Body 33-538 Cap - Gray 33-553 Nozzle -Gray (XR11006-VS) 16-800 Viton Gasket 33-537 Cap - Red 33-552 Nozzle - Red (XR11004-VS) 33-554 Nozzle - White (XR11008-VS) 16-802 Strainer Quantity is per nozzle body. For 18' booms multiply quantity by 11. Quantity is per nozzle body.
  • Page 81 NOTES...
  • Page 82 30-010 ELECTRIC HOSE REEL DRAWING...
  • Page 83 30-010 ELECTRIC HOSE REEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-906-25 Retaining Ring 16-906-22 Axle Assembly HB-38-16-100 Bolt - 16 x 1 HW-38 Washer 16-906-27 Trim, Drum Edge 16-906-21 Drum Center 13-750 Solenoid HB-14-20-075 Bolt - 20 x HWL-14 Lockwasher HN-14-20 - 20 33-251...

  • Page 84: Electric Hose Reel

    ELECTRIC HOSE REEL WIRING DIAGRAM REF# PART# DESCRIPTION QUANTITY 8843-132 Flexguard 8919-144 10GA Red Wire 144" 8901 Slide-On Connector 16-979 Wire, Switch to Solenoid Hot Terminal 33-251 Push Button Switch 16-978 Wire, Switch to Solenoid Start Terminal 13-750 Solenoid SOLENOID TERMINALS HN -516-24 - 24 Hex Nut HN -10-32...
  • Page 85 30-009 MANUAL HOSE REEL DRAWING REF# PART# DESCRIPTION QUANTITY 16-129-11 Disc 17 16-906-25 Retaining Ring 16-906-22 Axle Assembly HB-38-16-100 Bolt - 16 x 1 HW-38 Washer 16-906-27 Trim, Drum Edge 16-906-21 Drum Center 16-906-20 Disc 17 , Crank Side HWL-516 Lockwasher HB-516-18-075 Bolt...
  • Page 86 HOSE REEL MOUNT DRAWING...

  • Page 87: Hose Reel

    HOSE REEL MOUNT PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-749 Hose Barb 9032-110 " Black Hose 110" 18-040 Hose Clamp 16-129 Manual Rewind Hose Reel HB-516-18-150 Bolt -18 x 1 HW-516 Washer HNTL-516-18 Lock Nut - 18 16-295 Hose Fitting Hose Reel Mount bracket (part of machine) 18-249...
  • Page 88 30-004 FOAM MARKER DRAWING Spray Star 3180 Spray Star 2000 WIRING DRAWING...
  • Page 89 30-004 FOAM MARKER PARTS LIST REF# PART# DESCRIPTION QUANTITY 14-291-05 Double Switch Box 33-508 Fuse 15-506-02 Center Switch 14-291-14 Switch HB-516-18-175 Bolt, -18 x 1 part of machine) HNFL-516-18 Flange Lock Nut, - 18 (part of machine) Mount Bracket ( part of machine) 14-291-04 Tank Bracket...
  • Page 90 FOAMER NOZZLE MOUNT & HOSE GUARD MOUNT DRAWING...
  • Page 91 30-004 FOAM MARKER PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-987 Foam Nozzle Mounting Kit 1 per boom 15-507 Foamer Tubing Clear Tubing 15-511 Foam Nozzle Blue Tubing 15-510-01 Nozzle Mounting Rod Boom 16-795 Square Clamp 1. Slide hose clamp onto drop tube of foam nozzle and attach restrictor bell. 2.
  • Page 92 14-291 FOAMER REPLACEMENT PARTS...
  • Page 93 14-291 FOAMER REPLACEMENT PARTS REF# PART# DESCRIPTION QUANTITY 14-291-01 Black Cover 14-291-08 White Fly Nut 14-291-09 Blue Fly Nut 14-284-10 Tubing Connector 14-291-17 M6 Tubing Connector 14-536 Compressor Complete 14-291-11 Diaphragm Replacement Kit 15-505-08 Brush Retainer 15-505-06 Brush 15-505-07 12V Electric Motor 15-511-02 Foam Sponge 14-284-02...
  • Page 94 14-515 WATER METER KIT (GALLONS) 15-618 WATER METER KIT (LITERS) REF # PART # DESCRIPTION QUANTITY 14-524 Filler Outlet 14-514 Water Meter (Gallons) 14-527 Water Meter (Liters) 14-525 Filler Inlet 16-962 1" Quick Coupler (already on machine) 16-961 1" Adapter Quick Coupler (already on machine) 16-851 1"...
  • Page 95 30-006 FRESH WATER TANK REF# PART# DESCRIPTION QUANTITY 10-234 Wash Tank 16-158 Close Nipple 16-151 Elbow 16-960 Spigot HB-516-18-075 Bolt - 18 x HWL-516 Lockwasher HW-516 Washer INSTALLATION INSTRUCTIONS 1. Fresh Water Wash Tank mounts on the rear of all the machines. 2.
  • Page 96 20-503 CHEMICAL CLEAN-LOAD DRAWING REF# PART # DESCRIPTION QUANTITY 16-945 Fitting (part of tank) 16-159 Fitting 8897-43 " Discharge Hose 43" 15-620 Clean-load Assembly 16-156 Elbow 16-972 90° Elbow 18-391 Coupling 16-161 Fitting 18-116 Hose Clamp 8897-116 " Discharge Hose 116" Center Boom 14-604 Loom Clamp Mount...
  • Page 97 OPERATING INSTRUCTION START-UP 1. All Clean-load valves must be closed prior to starting: inlet ball valve, knife valve and hopper rinse ball valve. 2. Open lid to check for foreign objects which may hinder performance or contaminate the system. 3. Close and lock lid by turning cover clockwise. 4.
  • Page 98 15-620 CHEMICAL CLEAN LOAD PARTS DRAWING ®...
  • Page 99 15-620 CHEMICAL CLEAN LOAD PARTS LIST ® REF# PART# DESCRIPTION QUANTITY 15-620-21 Tank Screw, #6 x 1” 15-620-02 Tank Lid 15-620-22 ProClean Container Nozzle 15-620-23 ProClean Push Valve Assembly 15-620-19 Tank Rinse 15-620-20 Gasket, 1” FNPT Coupler Thread Nipple ProClean Tank Wash Nozzle Splash Retainer O-ring Breather Nut, Breather...

  • Page 100: 15-835 Tank Rinsing System

    15-835 TANK RINSING SYSTEM REF# PART# DESCRIPTION QUANTITY 16-961 1" Adapter 16-962 1" Coupler 16-864 1" FTP Elbow 16-158 Close Nipple 16-150 Double Thread Fitting 16-172 4" Nipple 15-834 Tank Rinsing Nozzle 16-163 Reducer Bushing Drill 1-3/4" hole 5" from outside edge of cover. Install Tank Rinsing kit as shown, with the Double Thread Fitting (Ref 5) going into the cover.

  • Page 101: Decal List

    25-298 Decal, Warning Hot 25-355 Decal, Tire Pressure 18psi 25-356 Decal, Tire Pressure 20psi 25-372 Decal, 4" Star 25-375 Decal, 94 dBA 27-077 Decal Smithco 27-093 Decal, Hydraulic Oil Level 34-147 Decal, Smithco Logo 25-387 Decal, Agitation 14-803 Decal, Clean Agitation Strainer...

  • Page 102: Quick Reference Replacement Parts

    QUICK REFERENCE REPLACEMENT PARTS REPLACEMENT FILTERS 50-403 Inline Fuel Filter 20-576 Hydraulic Oil Filter Assembly 20-576-01 Oil Filter Replacement Element 76-487 Engine Oil Filter Briggs # 942921 76-395-01 Remote Air Cleaner Cartridge 76-395-02 Remote Safety Filter Cartridge REPLACEMENT BELTS 30-137 Spray Pump V-Belt SEAL KITS 15-301...
  • Page 103 30 days from discovery of the condition. If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at: Smithco Product Support Department 200 West Poplar Ave.
  • Page 104 This warranty does not apply to normal “wear and tear” items. Normal “Wear and Tear” includes, but is not limited to, damage to seats due to wear or abrasion, worn painted surfaces, scratched decals or windows, etc. Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim.

This manual is also suitable for:

20-500-aSpray star 2000

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