Related Manuals for wiwa AirCombi PHOENIX GX Series
Summary of Contents for wiwa AirCombi PHOENIX GX Series
- Page 1 Operation manual PHOENIX GX SERIES Original operation manual AirlessPhoenixGX_BA_en_1803 • 0550010-en • jw...
- Page 2 EC declaration of conformity according to Annex II No. 1 A of the Machine Directive 2006 / 42 / EC, changed by 2009 / 127 / EC WIWA Wilhelm Wagner GmbH & Co. KG The company Gewerbestr. 1-3 35633 Lahnau...
- Page 3 Technical data WIWA Wilhelm Wagner GmbH & Co. KG Manufacturer 35633 Lahnau, Germany Designation PHOENIX GX Type ........
- Page 4 Emission sound pressure level in the workplace was determined according to the standards DIN EN ISO 3744, DIN EN 31200, DIN EN 31201 and DIN 45635-20 Sound pressure level at 15 DS with 8 bar L 84 dB (A) Sound power level L 95 dB (A) Ambient temperature - 30°C —...
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Page 5: Table Of Contents
Contents 1 Foreword ................... 9 2 Safety ..................10 2.1 Explanation of symbols ............10 2.2 Safety notes ............... 12 2.2.1 Working pressure ............. 13 2.2.2 Risks due to the spray jet ........13 2.2.3 Risks due to electrostatic charge ......14 2.2.4 Risks due to hot or cold surfaces ...... - Page 6 3.3 Machine design ..............26 3.4 Optional expansions and accessories ....... 27 3.4.1 Spraying accessory kits ........... 27 3.4.2 Hose holder attachment kit ........28 3.4.3 AirCombi attachment kit ........... 28 4 Transport, installation, and assembly ........29 4.1 Transport ................29 4.2 Installation site ..............
- Page 7 6.4 High pressure filter ............. 43 6.4.1 Cleaning the filter element ........43 6.4.2 Filter elements for the high pressure filter ....45 6.5 Recommended operating fluids ......... 45 7 Eliminating operational faults ..........46 8 Technical Information ............. 49 8.1 Type plate ................
- Page 8 The copyright to this operation manual belongs to WIWA Wilhelm Wagner GmbH & Co. KG Gewerbestr. 1-3 • 35633 Lahnau • Germany Tel.: +49 6441 609-0 • Fax.: +49 6441 609-50 • E-Mail: info@wiwa.de • Website: www.wiwa.de This operation manual is intended exclusively for the preparation, operating and maintenance personnel.
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Page 9: Foreword
If questions should arise, we shall be happy to assist you. We would like to wish you successful results with your machine, WIWA Wilhelm Wagner GmbH & Co. KG Original operation manual AirlessPhoenixGX_BA_en_1803 • 0550010-en • jw... -
Page 10: Safety
We recommend that the machine owner have this confirmed in writing. 2.1 Explanation of symbols Safety notes give warning of potential accident risks and describes the measures required for accident prevention. In the WIWA operation manuals, safety notes are highlighted and labeled as follows: DANGER... - Page 11 Safety Signals important information for proper handling of the machine. A failure to observe this may result in damage to the machine or its environment. Various pictograms are used in the safety notes for accident risks that may result in injury, depending on the hazard source – examples: General risk of accident Risk of explosion due to explosive atmosphere Risk of explosion due to explosive substances...
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Page 12: Safety Notes
Safety Use eye protection Signals an instruction to wear protective goggles, in order to prevent eye injuries due to material spray, gases, vapors or dust. Use ear defenders Signals an instruction to wear ear defenders, in order to prevent damage to hearing caused by noise. Use respiratory protection Signals an instruction to use respiratory protection, in order to prevent damage to the respiratory tract caused by gases, vapors... -
Page 13: Working Pressure
Safety 2.2.1 Working pressure WARNING Parts that are not designed for the maximum permissible working pressure may rupture and cause serious injuries. It is essential to observe the prescribed maximum working ➤ pressures for all parts. With varying working pressures, the lowest value always applies as the maximum working pressure for the complete machine. -
Page 14: Risks Due To Electrostatic Charge
Always ensure contact between the spray gun and the ➤ container wall. Only use electrically conductive material hoses. All original ➤ material hoses from WIWA are conductive and designed for our machines. Only use electrically conductive accessories / accessory parts. ➤ WARNING... -
Page 15: Explosion Protection
Safety CAUTION The air motor becomes very cold during operation. Localized freezing can arise with contact. Prior to all work on the machine, the air motor should be ➤ heated up to a temperature above 10°C. Wear suitable protective gloves! ➤... -
Page 16: Health Risks
Safety WARNING Heating solvents can lead to an explosion. Serious personal injuries and property damage may result. Observe the flashpoint and ignition temperature of solvents. ➤ Switch all material fluid heaters off when carrying out the ➤ following work: Cleaning, pressure testing, decommissioning, maintenance and repair. -
Page 17: Information Signs On The Machine
For your safety • Pour votre sécurité the machine, such as for example Por razones de seguridad • Для вашей безопасности Güvenliğiniz için • Dla Twojego bezpieczeństwa www.wiwa.de För din säkerhet • Para a sua segurança www.wiwa.com the safety card (Fig. 1), indicate... -
Page 18: Safety Valve
Safety Checklist on the pressureless machine: Seal on the safety valve OK? Safety valve externally free of damage? Ground cable free of damage? Mobility of the compressed air shut-off valve OK? Checklist on the pressurized machine: Function of the safety valve OK? (For function test, see chap. 2.2.1 ‘Working pressure’... -
Page 19: Compressed Air Shut-Off Valve
Safety 2.4.2 Compressed air shut-off valve The compressed air shut-off valve on the maintenance unit interrupts the air supply to the entire machine. The machine immediately stops and the compressed air is released. The functional principle: To open / opened Position To close / closed ... -
Page 20: Operating And Maintenance Personnel
Safety 2.5 Operating and maintenance personnel 2.5.1 Obligations of the machine owner The machine owner: is responsible for training the operating and maintenance ➤ personnel, must instruct the operating and maintenance personnel on ➤ correct handling of the machine, and on wearing the correct work clothing and protective equipment, must make work aids, such as e.g. -
Page 21: Personal Protective Equipment
Safety Young persons under the age of 16 are not permitted to operate this machine. 2.5.4 Personal protective equipment Wear protective clothing Always wear the protective clothing stipulated for your working environment (e.g. antistatic protective clothing in potentially explosive areas) and also observe the recommendations in the safety data sheet of the material manufacturer. -
Page 22: Warranty And Liability
WIWA may be used. If spare parts are used, that have not been produced or supplied ➤ by WIWA, the guarantee is voided and all liability shall be excluded. 2.6.2 Accessories If you use original accessories from WIWA that are designed for ➤... -
Page 23: How To Respond In An Emergency
Safety 2.7 How to respond in an emergency 2.7.1 Bring the machine to a standstill and relieve the pressure In an emergency, bring the machine to an immediate standstill and relieve the pressure. Close the compressed air shut-off valve. Actuate the spray gun briefly once more. Open the relief valve on the high pressure filter, so that no further material pressure is present and the machine has been fully relieved of pressure. -
Page 24: Machine Description
Machine description 3 Machine description Airless indicates a spray process in which the spraying material is applied to the surface under high pressure without an additional air supply. The atomization of the spraying material is achieved solely through the material pressure and the nozzle incorporated in the spray gun. -
Page 25: Intended Use
(see page 3) or on the type plate. 3.1 Intended use The WIWA Phoenix series spray devices are intended for both airless spraying (in the airless design) and air-supported spraying (in the AirCombi design) of coating materials and additives in surface technology. -
Page 26: Machine Design
Machine description spare parts are installed that were not manufactured or ➤ delivered by WIWA (see chap. 2.6.1 on page 22), accessories are used that are not suitable for the machine (see ➤ chap. 2.6.2 on page 22), machines without Ex identification are used in potentially ➤... -
Page 27: Optional Expansions And Accessories
3.4 Optional expansions and accessories The following list contains just some of the most common accessories and expansions. You can find the detailed accessory catalog at www.wiwa.de. For further information and order numbers, you can also contact a WIWA dealer or WIWA customer service. -
Page 28: Hose Holder Attachment Kit
Machine description 3.4.2 Hose holder attachment kit The optional hose holder enables the space-saving storage of the spraying hose on the device. Fig. 10: Winding the hose Fig. 9: Installing the hose holder 3.4.3 AirCombi attachment kit In addition to the compressed air regulator for the air inlet pressure of the pump, AirCombi devices are equipped with... -
Page 29: Transport, Installation, And Assembly
Transport, installation, and assembly 4 Transport, installation, and assembly The machine left the factory in faultless condition, packaged correctly for transport. Check the machine at the time of receipt for any transport damage and for completeness. 4.1 Transport When transporting the machine, observe the following information: When loading the machine ensure sufficient load-bearing ➤... -
Page 30: Installation Site
Transport, installation, and assembly 4.2 Installation site The machine can be installed inside or outside spray booths. However, in order to avoid contamination an external installation is preferable. WARNING If the machine is used outdoors during a storm, a life-endangering situation may arise for the operating personnel due to lightning! Never operate a machine outdoors during a storm! ➤... -
Page 31: Assembly
Transport, installation, and assembly 4.3 Assembly WARNING If untrained personnel carry out assembly work, they endanger themselves and others, and risk the operational safety of the machine. Electrical and electronic parts may only be installed by ➤ specialist personnel with electrical training – all other parts, e.g. -
Page 32: Grounding The Machine
Transport, installation, and assembly Observe and adhere to the separate operation manual for the spray gun. 4.3.2 Grounding the machine WARNING The high flow velocities during the airless spray process can result in an electrostatic charge. Static discharges can result in fire and explosions. -
Page 33: Operation
Operation 5 Operation The machine must be correctly installed and fully assembled. ➤ Only put the machine into operation if you are equipped with the ➤ prescribed personal protective equipment. Details on this can be found in 2.5.4 ‘Personal protective equipment’ on page 21. The spraying material must be available in sufficient quantity. -
Page 34: Spraying
Operation 5.2 Spraying Before spraying, the work steps for commissioning must have been performed (see chap. 5.1 ‘Putting the machine into operation’ on page 33). Put the suction into the spraying material. Open the compressed air shut-off valve. Adjust the air inlet pressure such that the pump runs slowly. -
Page 35: Tips For Good Coatings
Operation Only operate the machine ➤ 30-40 cm with as much air pressure as is required to attain good atomization at the recommended spray distance of approx. 30 - 40 cm. An overly high spraying ➤ pressure increases material consumption and paint mist. Fig. -
Page 36: Flushing
Operation Worn nozzles lead to excessively high material consumption and adversely affect the quality of the coating. 5.3 Flushing Flushing the machine is necessary during initial commissioning so that the spraying material is not ➤ adversely affected by the test substance that was used to test the faultless function of the machine in the factory, the machine must be flushed with a cleaning agent. - Page 37 Operation CAUTION If parts of the machine are clogged (e.g. spray nozzle, material filter for the spray gun, material hose, high pressure filter, suction strainer, etc.), the pressure can not completely escape. Material can escape under high pressure when threaded connections are released and injure you.
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Page 38: Material Change
Operation 5.4 Material change Flush the machine as described in chapter 5.3 ‘Flushing’ on page 36. Let the machine run to empty by taking the suction out of the cleaning agent and triggering the spray gun until air escapes. Close and lock the gun. Completely reduce the air inlet pressure (0 bar). -
Page 39: Work Interruption
Operation 5.6 Work interruption Lock the spray gun for even the shortest interruptions to work. Lock the spray gun for short interruptions to work. Observe the pot life of the materials used, in particular when using a multi-component material. The unit must be flushed with the prescribed cleaning agent within the pot life specified by the manufacturer and be completely cleaned. -
Page 40: Storage
Operation 5.8 Storage The location for storing the machine must be clean ➤ ➤ frost-free and ➤ protected against direct sunlight. ➤ Storage minimum maximum temperature 0 °C 32 °F 40 °C 104 °F 5.9 Disposal It is necessary to collect residues of spraying material, cleaning fluids, oil, greases and other chemical substances according to the legal regulations for recycling or disposal. -
Page 41: Maintenance
➤ performed by specialist personnel with electrical qualifications, all other maintenance and repair work may only be performed by WIWA customer service or specially trained personnel. WARNING During maintenance work, ignition sources may arise (e.g. due to mechanical sparks, electrostatic discharge, etc.). -
Page 42: Regular Testing
Maintenance 6.1 Regular testing The machine must be inspected and maintained by a specialist: prior to first commissioning, ➤ after changes to / the servicing of parts of the installation that ➤ affect safety, after an interruption to operation lasting more than 6 months, ➤... -
Page 43: High Pressure Pump
6.3.2 Filling the release agent and checking the fill level Prior to every commissioning, check the release agent level if possible. Top off the release agent if necessary. We recommend using the release agent from WIWA (order no. 0163333). No. Description To fill the release... - Page 44 Maintenance WARNING If the pressure in the machine is not relieved when the high pressure filter is opened, material can escape under very high pressure and cause serious injuries. Fully relieve pressure in the machine before opening the high ➤ pressure filter (see chapter 5.5 ‘Relieving the pressure’...
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Page 45: Filter Elements For The High Pressure Filter
6.5 Recommended operating fluids Only use original operating fluids from WIWA: Operating fluid WIWA order number Release agent, yellow (0,5 l) ¹... -
Page 46: Eliminating Operational Faults
Eliminating operational faults Original operation manual AirlessPhoenixGX_BA_en_1803 • 0550010-en • jw... - Page 47 Eliminating operational faults Original operation manual AirlessPhoenixGX_BA_en_1803 • 0550010-en • jw...
- Page 48 Eliminating operational faults Original operation manual AirlessPhoenixGX_BA_en_1803 • 0550010-en • jw...
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Page 49: Technical Information
The QR code is located on the cart and on the back of this operation manual and contains a link which will direct you to machine support for your device type on the WIWA website. You can find further information for your device there, such as e.g. - Page 50 Original operation manual AirlessPhoenixGX_BA_en_1803 • 0550010-en • jw...
- Page 51 Original operation manual AirlessPhoenixGX_BA_en_1803 • 0550010-en • jw...
- Page 52 Headquarters and production WIWA Wilhelm Wagner GmbH & Co. KG Gewerbestr. 1 - 3 35633 Lahnau, Germany Tel.: +49 (0)6441 609-0 Fax +49 (0)6441 609-2450 info@wiwa.de www.wiwa.de WIWA Subsidiary USA WIWA LLC - USA, Canada, Latin America 107 N. Main St.