Related Manuals for wiwa IRCOMBI PROFIT Series
Summary of Contents for wiwa IRCOMBI PROFIT Series
- Page 1 Operation manual AIRCOMBI-DEVICES Series: PROFIT ❍ PHOENIX ❍ Design size: __________________ Serial number: __________________ Original operation manual AIRCOMBI AirCombi_DBK_en_1701 · rs...
- Page 2 Original operation manual AIRCOMBI AirCombi_DBK_en_1701 • rs...
-
Page 3: Table Of Contents
Contents Contents 1 Foreword....................7 2 Safety ......................8 2.1 Explanation of symbols ................8 2.2 Safety notes ...................10 2.2.1 Operating pressure ..............10 2.2.2 Risks caused by the spray jet ............10 2.2.3 Hazard from electrostatic charging ..........11 2.2.4 Hazards from hot or cold surfaces ..........11 2.2.5 Explosion protection ..............12 2.2.6 Health risks ..................13 2.3 Safety signs ...................13... - Page 4 Contents 4 Transport, installation and assembly............26 4.1 Transportation ..................26 4.2 Installation location ................26 4.3 Assembly ....................27 4.3.1 Mounting the wall bracket (optional) ..........28 4.3.2 Assembling spray hose and atomizer air hose ......28 4.3.3 Grounding the machine ...............29 4.3.4 Connect compressed air ..............29 5 Operation ....................31 5.1 Commissioning the machine ..............31 5.2 Spraying ....................31...
- Page 5 Contents 8 Technical data ..................47 8.1 PROFIT series ..................47 8.2 PHOENIX series ..................47 8.3 Machine card ..................48 8.4 Type plate ....................48 Original operation manual AIRCOMBI AirCombi_BAoDB_en_1701 • rs...
- Page 6 WIWA Wilhelm Wagner GmbH & Co. KG Gewerbestr. 1-3 • 35633 Lahnau • Germany Tel.: +49 6441 609-0 • Fax.: +49 6441 609-50 • Email: info@wiwa.de • Website: www.wiwa.de These operating instructions are intended exclusively for the preparation, operating and maintenance personnel.
-
Page 7: Foreword
However, if you have any questions, please do not hesitate to contact us. Best wishes for good results with your machine from WIWA Wilhelm Wagner GmbH & Co. KG Original operation manual AIRCOMBI AirCombi_BAoDB_en_1701 • rs... -
Page 8: Safety
We recommend to the owner of this machine to have this confirmed in writing. 2.1 Explanation of symbols Safety notes warn you of potential risks of accidents and tells you the mea- sures that are required to prevent accidents. In WIWA operation manuals, safety notes are specially highlighted and marked as follows: DANGER Indicates danger of accidents;... - Page 9 Safety Risk of explosion from explosive substances Danger of injury due to electric voltage or electrostatic charging Risk of crushing by moving machine parts Risk of cutting injuries due to rotating machine parts Risk of burning due to hot surfaces Risk of freezing due to cold surfaces Mandatory safety instructions primarily concern personal protective equip- ment to be worn.
-
Page 10: Safety Notes
Safety 2.2 Safety notes Please remember that the machine works at high pressure and may cause life-threatening injuries if used inappropriately! Always observe and follow all instructions in this operation manual and in the separate operating manuals of individual machine parts and/or the optionally available accessory devices. -
Page 11: Hazard From Electrostatic Charging
Always ensure contact between the spray gun and the container wall. ➤ Only use electrically conductive material hoses. All original material ➤ hoses from WIWA are conductive and designed for our machines. Use only electrically conductive accessories/accessory parts. ➤ WARNING If the machine is contaminated by material during operation, the increased coating thickness can lead to electrostatic charging. -
Page 12: Explosion Protection
Safety 2.2.5 Explosion protection WARNING Machines that are not explosion-protected must not be used in operating facilities that fall under the explosion protection ordinance! Explosion-protected machines can be identified by the corresponding mark on the type plate and/or the ATEX declaration of conformity provided. Explosion-protected machines fulfil the requirements of the ATEX Directive for the device group, device category and temperature class cited on the type plate or in the declaration of conformity. -
Page 13: Health Risks
(see Fig. Por razones de seguridad • Для вашей безопасности Güvenliğiniz için • Dla Twojego bezpieczeństwa www.wiwa.de För din säkerhet • Para a sua segurança www.wiwa.com 1) indicate possible hazard points and must be... -
Page 14: Safety Features
Safety 2.4 Safety features WARNING If one of the safety features is missing or not fully functional, the operating safety of the machine cannot be guaranteed! If you discover any faults in the safety features or other deficiencies on ➤ the machine, stop operation of the machine immediately. -
Page 15: Compressed Air Shut-Off Valve
Safety WARNING If the maximum permissible air inlet pressure is exceeded, components may burst. This may result in damage to persons and property. Never allow the machine to run without a safety valve or with a defec- ➤ tive one! If the safety valve needs to be replaced, you can find the corresponding ➤... -
Page 16: Operating And Maintenance Personnel
Safety 2.5 Operating and maintenance personnel 2.5.1 Machine owner's duties The machine owner: is responsible for the training of the operating and maintenance staff, ➤ must instruct the operating and maintenance staff in correct handling of ➤ the machine as well as in wearing the correct work clothing and personal protective equipment, must provide tools to the operating and maintenance personnel such as ➤... -
Page 17: Notes On Warranty
2.6 Notes on warranty Please note our Terms and Conditions at www.wiwa.de. 2.6.1 Conversions and alterations Unauthorized conversions or alterations should not be undertaken on ➤... -
Page 18: Accessories
➤ – particularly with regard to the operating pressure, the electrical connec- tion data and the connection sizes. WIWA accepts no liability for damage or injuries resulting from the use of these parts. You must observe the safety regulations of the accessories. These ➤... -
Page 19: Machine Description
The technical data of your machine can be found on the attached machine card or on the type plate. 3.1 Intended use The AirCombi devices of WIWA are only suitable for spraying of coating and ancillary materials for surface treatment. The AirCombi spraying process is ideal for very fine painting tasks covering large areas and for shaped or small workpieces. -
Page 20: Erroneous Use
➤ spare parts are installed that were not manufactured or delivered by ➤ WIWA (see 2.6.2 on page 17), accessories are used that are not suitable for the machine (see chap. ➤ 2.6.3 on page 18), machines without Ex identification are used in potentially explosive atmo- ➤... -
Page 21: Profit Series
Machine Description 3.3.1 PROFIT series No. Description Dual air regulator (see chap. 3.4) Pressure gauge for displaying the air inlet pressure and the atomizer air pressure Air motor Material pump Cart Carrying handle Compressed air shut-off valve Compressed air connection High pressure filter (for more information see chap. -
Page 22: Phoenix Series
Machine Description 3.3.2 PHOENIX series No. Description Dual air pressure regulator (see chap. 3.4) Cart Material pump Muffler Air motor Overflow High pressure filter Drain valve for pressure release Material hose connection Material inlet/suction Fig. 12: AirCombi PHOENIX on cart Design variants min. -
Page 23: Dual Air Regulator
Machine Description 3.4 Dual air regulator In addition to the air regulator for the air inlet pressure of the pump, AirCombi devices are also equipped with an additional air regulator for regulating the atomizer air pressure. The models 11032 from the Phoenix series are equipped with a complete maintenance unit instead of the dual air pressure regulator (see chap. -
Page 24: Maintenance Unit
Machine Description 3.5 Maintenance unit The maintenance unit prevents condensate and dirt particles from entering the machine and supplies the compressed air with pneumatic oil for lubricat- ing moving parts. The maintenance unit is only used for the models 11032 from the Phoenix series. -
Page 25: Optional Expansion Parts And Accessories
The following section lists only some of the most common accessories and expansion parts. The detailed accessory catalogue can be found at www.wiwa.de. More information and order numbers can also be obtained from an authorized WIWA dealer or the WIWA service department. -
Page 26: Transport, Installation And Assembly
Transport, installation and assembly 4 Transport, installation and assembly The machine left the factory in flawless condition and was appropriately packed for transportation. Check the machine for any damage in transit and for completeness on receipt. 4.1 Transportation Please follow these notes when transporting the machine: Ensure sufficient load bearing capacity of lifting gear and lifting tackle ➤... -
Page 27: Assembly
Transport, installation and assembly Safety measures at the place of installation: This machine requires a solid base and sufficient free space for safe ➤ operation. Always keep the working area, especially all walkways and standing ➤ areas, clean and tidy. Immediately remove any spilled material and cleaning agent. -
Page 28: Mounting The Wall Bracket (Optional)
Only use conductive material hoses. All original material hoses from WIWA are conductive and perfectly adapted to our equipment. Connect the atomizer air hose (blue): to the connection for atomizer air on the dual air pressure regulator ➤... -
Page 29: Grounding The Machine
Transport, installation and assembly Fig. 21: Mounting spray hose and atomizer air hose No. Designation Connection for the spray hose (¼ NPSM) Connection for atomizer air hose (G ¼) Observe the operation manual for the spray gun. 4.3.3 Grounding the machine WARNING The high flow velocities associated with the Airless spraying method may cause electrostatic charging. - Page 30 Transport, installation and assembly Ensure that the compressed air shut-off valve is closed, ➤ the air regulator has been turned down fully. ➤ Connect the air hose to the air inlet of the pressure regulator (see Fig. 22) or to the maintenance unit (see Fig. 23), depending on the version. Fig.
-
Page 31: Operation
Operation 5 Operation The machine must have been set up correctly and completely assembled. ➤ Do not start commissioning the machine unless you have the specified ➤ protective equipment. For details, refer to chap. 2.5.4 on page 16. A sufficient quantity of the spraying material has to be available. ➤... -
Page 32: Adjusting The Spraying Pressure
Operation 5.2.1 Adjusting the spraying pressure Initially, set the spraying pressure without atomizer air (atomizer air OFF). ➤ The air inlet pressure controls the spraying pressure. ➤ The operating pressure should be between 30 and 100 bar (depending on the pump). Spray/operating pressure = air inlet pressure x pressure ratio Optimum spraying pressure is indicated by a uniform application of ➤... -
Page 33: Hints For Achieving Good Coating Results
Operation 5.2.2 Hints for achieving good coating results Hold the spray gun at a right angle (90°) to ➤ the area to be coated. If the spray gun is right held at a different angle, the coating be- comes irregular and blotchy (Fig. 27). Ensure even speed and move the spray gun ➤... -
Page 34: Material Change
Operation Close and secure the spray gun. Switch off the atomizer air supply on the gun (see Fig. 25). Set both compressed air regulators (air inlet pressure and atomizer air) to zero. The pressure gauges have to show 0 bar. Relieve the pressure (see chap. -
Page 35: Releasing Pressure
Operation 5.5 Releasing pressure Close the compressed air shut-off valve. To release the pressure: open the relief valve on the high pressure filter ➤ remove the spray gun ➤ WARNING If parts of the machine (e.g. spray nozzle, material filter on the spray gun, material hose, high pressure filter, suction strainer, etc.) are clogged the pressure cannot be fully released. -
Page 36: Disposal
Operation 5.8 Disposal It is necessary to collect residues of spray material, cleaning fluids, oil, greases and other chemical substances according to the legal regulations for recycling or disposal. The official local waste water protection laws apply. At the end of the machine's use it must be put out of use, disassembled and disposed of according to the legal regulations. -
Page 37: Maintenance
Maintenance and repair work on electrical components must only be ➤ carried out by trained electricians – any other maintenance and repair work must be performed by WIWA customer service or by specially trained personnel. WARNING Sources of ignition may result from maintenance work (e.g. through mechanical sparks, electrostatic charge, etc.). -
Page 38: Regular Inspections
Maintenance 6.1 Regular inspections The machine has to be examined and serviced by an expert regularly: before initial commissioning, ➤ after the modification or repair of parts of the system, which could affect ➤ safety, after work breaks longer than 6 months, ➤... -
Page 39: Maintenance Unit
Maintenance 6.3 Maintenance unit Devices without a maintenance unit are equipped with a dual air pressure regulator (see Fig. 14 on page 23) which requires no maintenance. The maintenance unit is equipped with the following maintenance elements: Fig. 29: Maintenance elements (same on all maintenance units) No. -
Page 40: Checking And Adjusting The Fog Oiler
Top up lubricant, if necessary. We recommend using pneumatic oil (order number 0632579) or anti- freeze (order number 0631387) from WIWA. Reattach the oil reservoir to the maintenance unit. 6.3.2 Checking and adjusting the fog oiler Let the machine run slowly under load. -
Page 41: High Pressure Pump
The pump packing may only be replaced by trained personnel or by the WIWA service. After the examination, top up the amount of fresh release agent through the filler opening (1). We recommend using release agent from WIWA (order number 0163333). Original operation manual AIRCOMBI... -
Page 42: High Pressure Filter
Maintenance 6.5 High pressure filter WARNING If the machine was not depressurized when opening the high pressure filter, material may escape under very high pressure and cause serious injuries. Depressurize the machine fully before opening the high pressure filter ➤ (see chap. -
Page 43: Cleaning The Filter Element
The mesh size should always be slightly finer than the bore of the nozzle used: Filter element Nozzle size WIWA art. no. High pressure High pressure filter filter type 11 type 01 + type 05 M 200 (white) up to 0,23 mm/.009“... -
Page 44: Recommended Operating Fluids
Maintenance 6.6 Recommended operating fluids Only use original operating fluids from WIWA: Operating fluid WIWA order number Release agent (0,5 l) ¹ 0163333 Release agent for isocyanate (0,5 l) ¹ 0640651 Anti-freeze agent (0,5 l) ² 0631387 Pneumatic oil (0,5 l) ²... -
Page 45: Troubleshooting
Troubleshooting 7 Troubleshooting Fault Possible cause(s) Elimination The pump does not start, despite Compressed air shut-off valve Open the compressed air shut-off operation of spray gun (without closed. valve. nozzle) or opened relieve valve High pressure filter clogged. Clean or renew the filter element. on high pressure filter. - Page 46 Troubleshooting Fault Possible cause(s) Elimination Material escapes from the over- Packing worn. Replace the packing. flow on the air motor. Note: Do not close off the overflow! Fluctuations in the spray jet Water in the atomizer air hose Retrofit water separator on the compressor Compressor too weak Choose stronger compressor to...
- Page 47 Technical data 8 Technical data 8.1 PROFIT series Model 3010 3022 3033 4210 4222 4233 Max. free-flow output (l/min) Pressure ratio 10 : 1 22 : 1 33 : 1 10 : 1 22 : 1 33 : 1 Pump capacity per double stroke (cm³) Max.
- Page 48 Technical data 8.3 Machine card The machine card contains all important and safety relevant data and infor- mation about the machine: Exact designation and manufacturer data, ➤ Technical data and limit values, ➤ Equipment and test certificate, ➤ Purchasing data, ➤...
- Page 49 Original operation manual AIRCOMBI AirCombi_BAoDB_en_1701 • rs...
- Page 50 Headquarters and production WIWA Wilhelm Wagner GmbH & Co. KG Gewerbestr. 1 - 3 35633 Lahnau, Germany Tel.: +49 (0)6441 609-0 Fax: +49 (0)6441 609-2450 info@wiwa.de www.wiwa.de WIWA Subsidiary USA WIWA LLC – USA, Canada, Latin America 107 N. Main St.