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Doyon FC18GEU Instructions Manual

Doyon FC18GEU Instructions Manual

Gas conveyor oven

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TO REDUCE THE RISK OF FIRE OR ELECTRICAL SHOCK,
CAREFULLY FOLLOW THESE INSTRUCTIONS
SECTION « A » DESCRIPTION
Introduction, construction and shipping . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation Warnings . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Distances to respect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical data gas information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
User operation / instruction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control description FC18GEU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control description FC2GEU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cooking time and temperature recommendation. . . . . . . . . . . . . . . . . . . .
Instructions to remove the conveyor and clean the oven FC18GEU. . . . .
Instructions to reverse direction of the conveyor on FC18GEU . . . . . . . .
Instructions to remove the conveyor and clean the oven FC2GEU. . . . . .
Instructions to reverse direction of the conveyor on the FC2GEU . . . . . .
Maintenance of the burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instructions to remove the belt on the conveyor. . . . . . . . . . . . . . . . . . . . .
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
For more information, please call our office: . . . . . . . . . . . . . . . . . . . . . . . A27
SECTION « B » DIMENSIONS
FC18GEU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FC2GEU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . .
SECTION « C » BURNER ADJUSTMENT
FC18GEU Natural Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FC18GEU LP Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FC2GEU Natural Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FC2GEU LP Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION « D » HEAT DIFFUSER ADJUSTMENT
FC18GEU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FC18GEU & FC2GEU
GAS CONVEYOR OVEN
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
DANGER
TABLE OF CONTENTS
PAGE
A1
A2
A3
A4
A5
A7
A9
A10
A11
A12
A16
A17
A19
A21
A22
A26
B1
B6
C1
C2
C3
C4
D1

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Summary of Contents for Doyon FC18GEU

  • Page 1 FC18GEU Natural Gas ........
  • Page 2 SECTION « G » ELECTRIC SCHEMATICS FC18GEU 220V/1PH/50 Hz ........
  • Page 3 CONSTRUCTION You just bought the most advanced gas fired oven in the world, "DOYON" technology at its best. This gas fired oven is manufactured using the highest quality components and material. The oven gives a perfect uniform baking with its unique Jet Air convection system. The DOYON gas fired oven is designed with parts that are easy to find.
  • Page 4: Installation Warnings

    INSTALLATION WARNINGS The DOYON gas fired ovens are designed to be used with the gas specified on the descriptive nameplate. THIS APPLIANCE SHALL BE INSTALLED IN ACCORDANCE WITH CURRENT REGULATION AND USED ONLY IN A WELL VENTILATED SPACE. REFER TO THE INSTRUCTION BEFORE INSTALLING AND USING THIS APPLIANCE.
  • Page 5: Distances To Respect

    DISTANCES TO RESPECT WARNING THE SURFACE ABOVE THE BAKING CHAMBER OPENINGS ARE EXTREMELY HOT AND CAN CAUSE SERIOUS INJURIES Back of the oven: 8 inches (20 cm). Top of the oven: a clearance of 12 inches (30 cm) above the top of the oven must exist to permit adequate venting of the exhaust pipe, hot parts and to give proper access to a technician.
  • Page 6: Installation

    INSTALLATION IN GENERAL Take off the packaging material with care. Take off all the material used for packing and accessories. Each unit is set up to be used with the type of gas and electrical supply specified on the data plate fixed on the appliance.
  • Page 7 Technical Data for the FC18GEU natural gas Declared input (kW) 15.00 Gas Group 2E(R)B 2ELL Inlet pressure (mbar) 20/25 20/25 Declared setting pressure at the 8.75 8.75 8.75 8.75 8.75 8.75 outlet from the gas valve (mbar) Main burner type...
  • Page 8 8.75 8.75 8.75 8.75 8.75 outlet from the gas valve (mbar) Main burner type Power burner manufactured by Doyon Number of injectors Main injector type Single drilled hole marked ********************** Main injector size and markings #9 (5mm) Main burner aeration opening size Fully adjusted aeration shutter set and sealed in production...
  • Page 9 USER OPERATION INSTRUCTION WARNING THE SURFACE ABOVE THE BAKING CHAMBER OPENINGS ARE EXTREMELY HOT AND CAN CAUSE SERIOUS INJURIES “This appliance is only for professional use and should be used by qualified persons only" 1. Open the main gas valve. 2.
  • Page 10 To adjust the SP value, you just have to press the left key and use the up and down keys to set temperature value. Press the left key to return to run mode. FAULT DESCRIPTION When there is a fault, a buzzer rings and the red light "fault" turns on It may be caused by •...
  • Page 12 A-10...
  • Page 13: Cooking Time And Temperature Recommendation

    A-11 COOKING TIME AND TEMPERATURE RECOMMENDATION REGULAR PIZZA BAKING TIME Temperature Pizza Approximate baking time 280°C PEPPERONI 5.00 minutes 280°C ALL DRESS 5.20 minutes 270° C EXTRA TOPPING 6.00 minutes 255° C SPECIAL HOUSE 7.00 minutes PIZZA PAN BAKING TIME Temperature Pan pizza Approximate baking time...
  • Page 14 A-12 INSTRUCTIONS TO REMOVE THE CONVEYOR AND CLEAN THE OVEN ONTHE FC18GEU 1. Turn the power off ( A ). 3. Right tray ( C ). ♦ Remove the extended shelf ( B ). ♦ To remove the tray : ♦...
  • Page 15 A-13 5. Left tray ( D ). 7. Remove gearbox cover ( E ). ♦ To remove the tray : ♦ Lift ( 2cm ). ♦ Push ( 1 ) to the right (5mm),then lift ♦ Pull away from oven. (10mm), then pull to the left.
  • Page 16 A-14 9. Lift conveyor ( 2cm ) and pull it out. 10. Remove conveyor completely. INTERIOR SECTION 11. Open the door. 13. Top heat diffuser. 12. Remove the heat diffusers. 14. Interior without top heat diffuser.
  • Page 17 A-15 15. Remove bottom heat diffuser. 16. Interior without top and bottom heat diffuser. FILTERS 17. The filters ( F,G ) must be cleaned 18. The filters may be cleaned with regularly, maintain good water and dishwashing liquid or ventilation. replaced by a new filter.
  • Page 18 A-16 INSTRUCTIONS TO REVERSE DIRECTION OF THE CONVEYOR ON FC18GEU When you reverse the conveyor direction, you have to install the extension shelf on the other side of the conveyor (see picture A). Unscrew the pizza stopper [1] and screw to the other side of the extension [2].
  • Page 19 A-17 INSTRUCTIONS TO REMOVE THE CONVEYOR AND CLEAN THE OVEN FC2GEU NOTE: In order to remove the conveyor, it is necessary to be two people. Place the oven main switch [A] to the position "OFF" (see drawing previous pages). Make sure that the oven has cooled down completely. Disconnect the yellow plug of the conveyor motor [B] (unscrew the plug).
  • Page 20 A-18 INTERIOR: 1-Remove the conveyor (see PAGE A11). 2-Open the door. 3-Remove the 3 bottom deflector panels. 4-Clean the interior of the oven, the 3 bottom deflector panels and the conveyor with oven cleaner (EASY OFF or MR. MUSCLES). 5-Clean the air filter located on the front of the oven. Use water and soap. EXTERIOR: Use stainless steel cleaner.
  • Page 21 A-19 INSTRUCTIONS TO REVERSE DIRECTION OF THE CONVEYOR ON FC2GEU (See drawings and pictures on the following pages) NOTE: In order to reverse the FC2 conveyor, it's necessary to be two persons. Place the main switch to the position "OFF". (A) Make sure that the oven has cooled down completely.
  • Page 22 A-20...
  • Page 23: Maintenance Of The Burner

    3 The flame detection rod 4 Verify the burner input pressure 5 Verify every adjustments (Ignition rod gap, microamps on the detection and air inlet opening) 6 Clean every moving pieces FC2GEU FC18GEU WARNING Keep this operating manual for future reference.
  • Page 24: Instructions To Remove The Belt On The Conveyor

    A-22 INSTRUCTIONS TO REMOVE THE BELT ON THE CONVEYOR...
  • Page 25 A-23...
  • Page 26 A-24...
  • Page 27 A-25...
  • Page 28: Troubleshooting

    • Put back the protectors. • Check the 0.75 amps breaker on the front The conveyor does not turn. for FC2GEU or on the side for FC18GEU of the oven. • If the breaker is "tripped", check if the conveyor is free from any obstructions before resetting the breaker.
  • Page 29 A-27 FOR MORE INFORMATION, PLEASE CONTACT OUR OFFICE : DOYON EQUIPMENT INC. 1255, rue Principale, Linière, Qc, Canada G0M 1J0 TEL. : (418) 685-3431 FAX : (418) 685-3948 Internet: http://www.doyon.qc.ca E-Mail : doyon@doyon.qc.ca...
  • Page 30 SECTION DIMENSIONS...
  • Page 39 SECTION BURNER AJUSTMENT...
  • Page 44 SECTION HEAT DIFFUSER ADJUSTMENT...
  • Page 49 SECTION COMPONENT PARTS...
  • Page 51 AND ELL780 HIGHLITED PUSH BUTTON SOCKET AND ELL790 MINI LAMP (220V) ELI550 MAIN SWITCH (SELECTOR) AND ELI570 CONTACT BLOCK 2NO AND ELI556 ON - OFF PLATE ELT515 OMRON THERMOSTAT E5CS AND ELT532 THERMOCOUPLE TYPE K Model : FC18GEU View : FRONT...
  • Page 53 Description Quantity ELM940 CONVEYOR MOTOR GEARBOX ELM961 PULSE GENERATOR, DART ELB089 .75 AMP BREAKER 50093010 SPROCKET CLUTCH ASSEMBLY ELI638 CONVEYOR SWITCH ELB112 ETA 5 AMPS BREAKER ELB113 ETA 15 AMPS BREAKER ELF200 AC FILTER Model : FC18GEU View : SIDE...
  • Page 55 FLAME DETECTION ROD ELM761 COOLING FAN (220VOLTS 1 PHASE 50Hz PANEL) ELS970 BUZZER ELT507 HIGH TEMPERATURE LIMIT SWITCH 110°F ELB073 TERMINAL BLOCK 30A ELM735 SOLID STATE TIMER ICM FOR CH460,JAOP3-G, FC2-G AND E233 GAD190 IGNITION ROD Model : FC18GEU View : BACK...
  • Page 57 Description Quantity ELC903 MOTOR CONTACTOR TÉLÉMÉCANIQUE. COIL 220 V 50/60Hz ELO101 OVERLOAD TÉLÉMÉCANIQUE 4-6 AMPS & ELO125 OVERLOAD BASE RELAY TÉLÉMÉCANIQUE ELM720 OMRON CONTROL TIMER (11 PIN) H3CR & ELM729 11 PIN BASE Model : FC18GEU View : BACK INSIDE...
  • Page 59 E-10 Item Part Number Description Quantity ELM961 PULSE GENERATOR, DART ELM940 CONVEYOR MOTOR GEARBOX ELM761 COOLING FAN ELL675 GREEN PILOT LIGHT ELL750 PUSH BUTTON SOCKET (N.O.) AND ELL780 HIGHLITED PUSH BUTTON SOCKET AND ELL790 MINI LAMP (220V) ELB113 ETA 15 AMPS BREAKER ELB112 ETA 5 AMPS BREAKER ELM960...
  • Page 60 E-11...
  • Page 61 E-12 Item Part Number Description Quantity ELM800LS MOTOR .75HP 1PH 115/230V 60 OR 50Hz OR ELM800ML MOTOR 1 PH. 3/4 HP.MAGNETEK WITH 6 1/4 INCHES SHAFT. OR ELM820LS MOTOR .75HP 3PH 200/600V 60 OR 50Hz OR ELM820ML MOTOR 3 PH. 3/4 HP. MAGNETEK WITH 6 1/4 INCHES SHAFT.
  • Page 62 SECTION ELECTRIC SCHEMATICS...

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Fc2geu