Liebert 300 Series Installation, Operation & Maintenance Manual

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Installation, operation and maintenance manual (125 pages)

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DISCONTINUED

PRODUCT

OWER

ROTECTION

Series 300™ DT UPS

Dual Input - Three Phase

10 kVA to 125 kVA; 60 Hz

Installation, Operation,

& Maintenance Manual

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Summary of Contents for Liebert 300 Series

Page 1 DISCONTINUED PRODUCT OWER ROTECTION Series 300™ DT UPS Dual Input - Three Phase 10 kVA to 125 kVA; 60 Hz Installation, Operation, & Maintenance Manual...
Page 2 DISCONTINUED PRODUCT...
Page 3 TABLE OF CONTENTS ..........1 MPORTANT AFETY NSTRUCTIONS...
Page 4                                          ...
Page 5 YSTEM PTIONS                                       ...
Page 6 FIGURES                                         ...
Page 7          TABLES                                 ...
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Page 9 MPORTANT AFETY NSTRUCTIONS Save These Instructions.                                   ...
Page 10                 ® ® ® ® ® ® IBM-PC , Macintosh , Procomm , Microsoft Windows , CompuServe , and NEC are registered trademarks of their respective companies.
Page 11 NTRODUCTION                                ______________________________________________________________  ______________________________________________________________  ______________________________________________________________  ______________________________________________________________  ______________________________________________________________ ...
Page 12 Definitions    Uninterruptible Power System (UPS)   UPS Module   UPS Module Cabinet    Battery Cabinet    Input Power   Input Filter   Input Auto Transformer    Rectifier/Charger ...
Page 13 Static Transfer Switch  Transfer  Retransfer   Maintenance Bypass Line    External Maintenance Bypass Cabinet     Slim-Line Distribution Cabinet   Introduction DISCONTINUED PRODUCT...
Page 14 Modes of Operation        1.2.1 Through the UPS Module         1.2.2 Static Bypass Line       1.2.3 Maintenance Bypass Line    ...
Page 15 NSTALLATION Safety Precautions                                      ...
Page 16 (generator voltage regulation). Consult generator manufacturer for required generator options and sizing. If site configuration includes an automatic transfer switch, refer to the Liebert Power Line titled “Criteria for Application of Automatic Transfer Switches (ATS) with Uninterruptible Power Supply (UPS) Systems.” 91K-PLT-48-02. It is also recommended that the transfer switch be equipped with auxiliary contacts for UPS “on generator”...
Page 17 (generator voltage regulation). Consult generator manufacturer for required generator options and sizing. If site configuration includes an automatic transfer switch, refer to the Liebert Power Line titled “Criteria for Application of Automatic Transfer Switches (ATS) with Uninterruptible Power Supply (UPS) Systems.” 91K-PLT-48-02. It is also recommended that the transfer switch be equipped with auxiliary contacts for UPS “on generator”...
Page 18 UPS Installation                                   2.2.1 Installation Considerations   ...
Page 19 2.2.2 Unloading and External Inspection                        2.2.3 Internal Inspection of the UPS System       ...
Page 20 Battery Installation Battery Safety Precautions                                    ...
Page 21 2.3.1 Matching Battery Cabinets                                      ...
Page 22 Electrical Wiring                        2.4.1 UPS Wire Size Guidelines           ...
Page 23                        2.4.3 Battery Wiring               ...
Page 24 Table 4 Table 310-16 Allowable Ampacities of Insulated Conductors Rated 0-2000 Volts, 60° to 90°C (140° to 194°F) Not More than Three Conductors in Raceway or Cable or Earth (Directly Buried), based on Ambient Temperature of 30° (86°F) Size Temperature Rating of Conductor. See Table 310-13. Size 60°C 75°C...
Page 25 Table 5 Connection Type / Wire Size Range Connection Type UPS Module Rating Bypass Input AC Input Battery & AC Output Neutral Ground 10 - 30 Compression Compression Compression Compression Ground studs 3/8" - 16 x 1.00" #14 to #1/0 #14 to #1/0 #14 to #1/0 #14 to #1/0...
Page 26 2.4.4 Wiring Connections                                  2.4.5 Wiring Inspection   ...
Page 27 Figure 1 Single Line Diagram 10-125 kVA Installation DISCONTINUED PRODUCT...
Page 28 Figure 2 Single Line Diagram 10-125 kVA with Input, Bypass, and Load Breakers Installation DISCONTINUED PRODUCT...
Page 29 Figure 3 Single Line Diagram 10-125 kVA with Bypass Transformer, and Load Circuit Breaker Installation DISCONTINUED PRODUCT...
Page 30 Figure 4 Single Line Diagram 10-125 kVA with Bypass Transformer, Input, Bypass, and Load Circuit Breakers Installation DISCONTINUED PRODUCT...
Page 31 Figure 5 Single Line Diagram 10-125 kVA with Maintenance Bypass Switch Installation DISCONTINUED PRODUCT...
Page 32 Figure 6 Single Line Diagram 10-125 kVA with Maintenance Bypass Switch, Input, Bypass, and Load Circuit Breakers Installation DISCONTINUED PRODUCT...
Page 33 Figure 7 Single Line Diagram 10-125 kVA with Bypass Isolation Transformer, Maintenance Bypass Switch, and Load Circuit Breaker Installation DISCONTINUED PRODUCT...
Page 34 Figure 8 Single Line Diagram 10-125 kVA with Bypass Isolation Transformer, Maintenance Bypass Switch, Input, Bypass, and Load Circuit Breakers Installation DISCONTINUED PRODUCT...
Page 35 Figure 9 UPS Cabinet Installation Diagram 10-30 kVA Installation DISCONTINUED PRODUCT...
Page 36 Figure 10 UPS Cabinet Installation Diagram 40-50 kVA Installation DISCONTINUED PRODUCT...
Page 37 Figure 11 UPS Cabinet Installation Diagram 65-125 kVA Installation DISCONTINUED PRODUCT...
Page 38 Figure 11 UPS Cabinet Installation Diagram 65-125 kVA (continued) Installation DISCONTINUED PRODUCT...
Page 39 Figure 12 Battery Cabinet Installation Diagram 36-inch Frame Installation DISCONTINUED PRODUCT...
Page 40 Figure 12 Battery Cabinet Installation Diagram 36-inch Frame (continued) Installation DISCONTINUED PRODUCT...
Page 41 Figure 13 Control Wiring Diagram 10-30 kVA Installation DISCONTINUED PRODUCT...
Page 42 Figure 14 Control Wiring Diagram 40-50 kVA Installation DISCONTINUED PRODUCT...
Page 43 Figure 15 Control Wiring Diagram 65-125 kVA Installation DISCONTINUED PRODUCT...
Page 44 Figure 16 Field Wiring Terminations Installation DISCONTINUED PRODUCT...
Page 45 Figure 16 Field Wiring Terminations (continued) Installation DISCONTINUED PRODUCT...
Page 46 PERATION Operator Controls and Indicators           3.1.1 Digital Display Screen         Figure 17 Operator Controls and Indicators on UPS Module Cabinet Front Operation DISCONTINUED PRODUCT...
Page 47 Figure 18 Block Diagram of the Series 300 DT UPS Operation DISCONTINUED PRODUCT...
Page 48 3.1.2 Selection Pads            Figure 19 Display Screen and Selection Pads 3.1.3 Power Status Diagram                ...
Page 49 3.1.4 Rotary Switch                              3.1.5 Advisory Display      ...
Page 50 Display Screen Menu               Figure 22 Menu Selection Arrangement Operation DISCONTINUED PRODUCT...
Page 51 Default Screen Messages              3.3.1 Normal Operation NORMAL OPERATION Load on UPS Load XXX%               ...
Page 52 3.3.3 Warning: Load on UPS WARNING: Load on UPS Check Messages   3.3.4 Warning: Load on Static Bypass WARNING: Load on Static Switch Check Messages    3.3.5 Fault: System Shutdown FAULT: SYSTEM SHUTDOWN Check Messages   ...
Page 53 Alarm Messages 3.4.1 UPS Response to an Alarm               3.4.2 Operator Response to an Alarm              Operation DISCONTINUED PRODUCT...
Page 54 System Status Screens    3.5.1 Meter Functions   LOAD: XXX% A PHASE XXX kVA B PHASE XXX kVA C PHASE XXX kVA    DC BUS Voltage 410 Amps 15 Charging    INPUT A-PHASE A - B XXX VOLTS A - N...
Page 55 FREQUENCY 60.0 Hz OUTPUT 60.0 Hz INPUT  3.5.2 System Configuration   Press review System Options and Configuration            Deutsche English Espanol Francais Italia Press to set   ...
Page 56 Input Voltage Rating XXX/XXX Volts  Output Voltage Rating XXX/XXX Volts  Nominal Frequency 60 Hz Input / Output  Input Frequency Sync Range: 0.5 Hz     Slew Rate 0.1 Hz/Second Press to set    ...
Page 57 Low Battery Warning Time 05 Minutes Press to set     Five Second DC Bus Walk-in    Time and Date: HH:MM:SS DDD DD MMM YY Press to set         ...
Page 58                    Auto Battery Test Parameters: Press to view or set  MON APR 15 17:30 THRESHOLD: 360 VDC INTERVAL: 5 WEEKS TEST ENABLED ...
Page 59       3.5.3 Alarm History    Alarm History Press  to access        3.5.4 Lamp Test            Operation DISCONTINUED PRODUCT...
Page 60 Start-Up   3.6.1 Start-Up Procedure              Start-Up from Position 0                  ...
Page 61 Start-Up from Position 1   Press button to start system. Press to check configuration.           STARTUP Checking Input power [XX] STARTUP Testing charger STARTUP Testing inverter [XX] Operation DISCONTINUED PRODUCT...
Page 62    STARTUP Test passed. Turn rotary switch to position 3     STARTUP Testing battery [XX] STARTUP Testing walk-in [XX] STARTUP Testing static switch [XX] Operation DISCONTINUED PRODUCT...
Page 63  STARTUP Test passed. Turn rotary switch to position 4         STARTUP Testing Input synchronization [XX]        NORMAL OPERATION Load on UPS Load XXX%    ...
Page 64 Input phase rotation incorrect The power conductors are not wired to the UPS input in the desired sequence. [Disconnect power from the UPS input and correct the wiring. A Liebert Customer Service and Support representative must be present during initial start-up of your UPS system.]...
Page 65 3.6.3 Response to an Incorrect Start-Up Sequence STARTUP SEQUENCE ABORTED Check Messages          WARNING: Load on Maintenance bypass Check Messages    Rotary Switch improperly operated      ...
Page 66 Normal Operation                 NORMAL OPERATION Load on UPS Load XXX% Operation DISCONTINUED PRODUCT...
Page 67 Shutdown 3.8.1 Shutdown to Maintenance Bypass           System Shutdown Please turn rotary switch to Position 2.                ...
Page 68 Response to a Power Failure   3.9.1 UPS Response                 UPS ON BATTERY Calculating Time Remaining Check Messages      UPS ON BATTERY Time Remaining >XX Minutes Check Messages...
Page 69 3.9.2 Operator Response                3.9.3 As Battery Time Approaches Zero                  ...
Page 70 3.10 Response to a UPS Failure 3.10.1 UPS Response        WARNING: Load on Static Switch Check Messages   3.10.2 Operator Response             ...
Page 71 DC bus voltage has exceeded the specified limit and the charger has been turned off. The charger will automatically restart when the DC bus voltage returns to within tolerance. [Contact Liebert Customer Service and Support if this condition persists for more than 2 minutes.] BYPASS Bypass frequency out of tolerance Input power frequency is outside of the specified tolerance (adjustable range .5...
Page 72 UPS. An automatic retransfer will be attempted when the output voltage is within tolerance. [Contact Liebert Customer Service and Support if this condition persists.] Output overvoltage UPS output voltage is above a specified maximum. The load has been automatically transferred to the Static Bypass Line.
Page 73 Overtemperature condition has persisted. Note the time stamp on the alarm overtemp message. [Perform an orderly shutdown of the critical load. Perform a UPS shutdown procedure or allow the UPS to perform an automatic shutdown. Contact Liebert Customer Service and Support.] Operation DISCONTINUED...
Page 74 AINTENANCE Safety Precautions                                      ...
Page 75 When To Call                Steps To Take               Maintenance DISCONTINUED PRODUCT...
Page 76 Preventive Maintenance   4.4.1 Maintaining an Operatorʼs Log                 4.4.2 Changing the Air Filter          4.4.3 Periodic Restart of the UPS ...
Page 77 4.4.4 Maintaining the Battery            Battery Safety Precautions                        ...
Page 78 Battery Safety Precautions in French Per CSA Requirements Instructions Importantes Concernant La Sécurité Conserver Ces Instructions                         ...
Page 79                                       Maintenance DISCONTINUED PRODUCT...
Page 80 Matching Battery Cabinets             Battery Voltage (VDC) Number of Cells Nominal Float 230 - 232 405 - 409        Battery Model Number Initial Torque Value Retorque Value UPS12-100(FR) 40 lb-in.
Page 81 ___________ ______________________ ______________________ ______________________ ___________ ______________________ ______________________ ______________________ ___________ ______________________ ______________________ ______________________ ___________ ______________________ ______________________ ______________________ ___________ ______________________ ______________________ ______________________ ___________ ______________________ ______________________ ______________________ * To be completed by Liebert Customer Service Representative at time of start-up. Maintenance DISCONTINUED PRODUCT...
Page 82 Liebert Customer Service and Support   Professional Start-Up               Maintenance Agreements               ...
Page 83 YSTEM PTIONS General                                      ...
Page 84 5.2.1 Installation Location Considerations:               Electrical Wiring:                     ...
Page 85            5.2.2 Operation Control (Rotary Switch)        Figure 23 External Maintenance Bypass Rotary Switch            ...
Page 86 Start-Up from “Maintenance” Position (External Maintenance Bypass Cabinet)         Figure 24 Block Diagram of the External Maintenance Bypass                  ...
Page 87 Shutdown to “Maintenance” Position                   Complete Shutdown          System Options DISCONTINUED PRODUCT...
Page 88 Optional Slim-Line Distribution         Optional Remote Status Panel                           ...
Page 89 Optional RS-232 Interface Port        5.6.1 Using a Terminal as a Remote Station        Figure 25 Cable Connections between UPS and Terminal       System Options DISCONTINUED PRODUCT...
Page 90 5.6.2 Remote Front Panel (Terminal Mode)      Figure 26 UPS Remote Monitor/Control      Table 10 Terminal Mode Menu Item Description Redraw Redraws the screen in case data was corrupted during transmission. Charset Changes from the ASCII character set to the IBM-PC character set.
Page 91 5.6.3 Emerson Standard Protocol (ESP)     5.6.4 Remote Load Control  LOAD ON/OFF Turn Load                      5.6.5 Setting the Password ...
Page 92         Optional Internal SNMP (Simple Network Management Protocol) Support       5.7.1 Using an SNMP Adapter (Optional)   System Options DISCONTINUED PRODUCT...
Page 93 Optional Internal Modem      5.8.1 The Communication Mode Screen    Modem Mode: OFF Modem Present: ? Call #2: NEVER Baud Rate: 2400 Setting the Modem Mode      The Modem Present Field ...
Page 94 5.8.2 Using the Modem       Incoming Calls               1200 or 2400 (see 5.8.3 - Setting the Data Rate) Data rate (baud rate) Parity None Data Bits...
Page 95       Calling a Pager                             Phone Number 1 91(000)-000-0000 Pager Disabled Pager Delay: 13...
Page 96                     Calling a Modem                   ...
Page 97 Editing the Phone Numbers        Character Explanation Used to force the modem to perform a “hook flash” (i.e., hang up quickly and release) operation. Although rapidly fading from use, this mechanism is sometimes used in office phone systems to signal the local switchboard to listen for special codes to follow.
Page 98 Testing the Dial-Out Setup   Dial Test: OFF Last Attempt(s): #1: NONE #1: NONE           Table 12 Last Attempt(s) Messages Messages Meaning NONE No dial-out has been attempted. UNKNOWN Displayed when UPS has called a pager. The UPS has no way to verify that the pager service equipment has received the message, and certainly no way to verify that the radio transmission to the pager was received or displayed.
Page 99        ® Optional SiteScan /Sitemaster Interface               Monitoring Alarms Input Voltage Output Overload Output Voltage Load on Bypass Output Current Static Switch Disabled Output Frequency Unit Offline (EPO) Output kVA...
Page 100 5.11 Optional System/38 Power Warning Signal     5.12 Optional Battery Circuit Breaker         5.13 Optional DC Ground Fault Alarm   5.14 Optional Computer Interface System     ...
Page 101 ® 5.16 Optional IBM AS/400 Multi-Interface System                      System Options DISCONTINUED PRODUCT...
Page 102 Figure 27 Optional Maintenance Bypass Cabinet with Input, Bypass, and Load Circuit Breakers System Options DISCONTINUED PRODUCT...
Page 103 Figure 28 Optional Maintenance Bypass Cabinet with Isolation Transformer and Load Circuit Breaker System Options DISCONTINUED PRODUCT...
Page 104 Figure 29 Optional Maintenance Bypass Cabinet with Isolation Transformer, Input, Bypass, and Load Circuit Breakers System Options DISCONTINUED PRODUCT...
Page 105 Figure 30 Optional Maintenance Bypass Cabinet with Maintenance Bypass Switch System Options DISCONTINUED PRODUCT...
Page 106 Figure 31 Optional Maintenance Bypass Cabinet with Maintenance Bypass Switch, Input, Bypass, and Load Circuit Breakers System Options DISCONTINUED PRODUCT...
Page 107 Figure 32 Optional Maintenance Bypass Cabinet with Isolation Transformer, Maintenance Bypass Switch, and Load Circuit Breaker System Options DISCONTINUED PRODUCT...
Page 108 Figure 33 Optional Maintenance Bypass Cabinet with Isolation Transformer, Maintenance Bypass Switch, Input, Bypass, and Load Circuit Breakers System Options DISCONTINUED PRODUCT...
Page 109 Figure 34 Optional Slim-Line Distribution System Options DISCONTINUED PRODUCT...
Page 110 Figure 34 Optional Slim-Line Distribution (continued) System Options DISCONTINUED PRODUCT...
Page 111 Figure 35 Optional Remote Status Panel System Options DISCONTINUED PRODUCT...
Page 112 Figure 36 Optional Remote Contact Board System Options DISCONTINUED PRODUCT...
Page 113 ® Figure 37 Optional IBM AS/400 Signal Interface System Options DISCONTINUED PRODUCT...
Page 114 ® Figure 38 Optional IBM AS/400 Signal Interface (with Remote Status Panel) System Options DISCONTINUED PRODUCT...
Page 115 Figure 39 Optional Battery Circuit Breaker 10-75 kVA System Options DISCONTINUED PRODUCT...
Page 116 Figure 40 Optional Battery Circuit Breaker 100-125 kVA System Options DISCONTINUED PRODUCT...
Page 117 Figure 41 Optional Computer Interface System System Options DISCONTINUED PRODUCT...
Page 118 Figure 42 Optional Multi-Computer Interface System System Options DISCONTINUED PRODUCT...
Page 119 ® Figure 43 Optional IBM AS/400 Multi-Computer Interface System System Options DISCONTINUED PRODUCT...
Page 120 PECIFICATIONS Electrical Specifications  6.1.1 AC Inputs to UPS                      6.1.2 AC Output. UPS Inverter      ...
Page 121                           Specifications DISCONTINUED PRODUCT...
Page 122 Ratings    Environmental Specifications                Mechanical Specifications    Specifications DISCONTINUED PRODUCT...
Page 123 Battery  DC Voltage Range Number of Cells 10 - 15 163V - 240V 20 - 125 288V - 423V Table 13 Matching Battery Cabinets Computer Dist. Standard Room Floor Cabinet Cabinet Battery Cabinet Rating Dimensions Weight Loading No. of Battery Battery Model Number *...
Page 124 Specifications DISCONTINUED PRODUCT...
Page 125 France +33 1 4 87 51 52 Germany +49 89 99 19 220 Italy +39 2 98250 1 Netherlands +00 31 475 503333 E-mail upstech@liebert.com Web site http://www.liebert.com Worldwide FAX 614-841-5471 tech support The Company Behind The Products  ...

Liebert 300 Series Installation, Operation & Maintenance Manual

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