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Assembly (continued)
Cutter head to movable handle
23. Lubricate the ID and teeth on drive pawl unit (7).
Install drive pawl unit between right and left handle
plate (8 and 9) with teeth toward speed pawl. Install
a 5/16 x 1-1/4" pin through the handle plates, pawl
unit, washer (22) and spacer (19) to keep it in place.
22
24. Lubricate release lever pin (12) OD and spherical
end. Install spring (37) and release lever pin (12) into
release lever (3).
25. Rotate cutter head to align 5/16" diameter holes in
links (4) with handle plates (8 and 9).
Note: Spherical end of release lever pin should nest
into one of the two pockets in drive pawl unit.
26. Install optional screw guide (47) onto shoulder screw
(16) to help guide the screw through components.
27. Lubricate components and install shoulder screw (16)
through link (4), washer (22), right handle plate (8),
drive pawl unit (7), left handle plate (9), spacer (19),
link (4) and spacer (19). Remove guide (47) if used
and thread on lock nut (24), but do not tighten.
Greenlee Tools, Inc.
7
9
19
5/16 x 1-1/4 pin
8
776 Ratchet ACSR Cutter
3
4
47
(optional)
16
22
8
Tighten pivot screws
28. Tighten lock nut (43) and set screw (44) on
shoulder screw (17) so gap between blades does
not exceed .004 inches. Spring (36) must open
movable blade freely.
29. Tighten lock nuts on three shoulder screws (13 and 16)
and adjust until components pivot freely.
30. Operate the cutter without cutting cable (see
Operation) and check for proper function. At the
end of the cutting cycle, the spring (36) should
automatically return the movable blade (1) to the
fully open position. Pin (32) should hit and reset
reverse lever (3) into the cutting position. Pin (32)
should remain against the reverse lever as shown.
Note: Tighten the lock nut (43) on screw (17) if there
is a gap between the pin and reverse lever. Loosen
the lock nut (43) if the movable blade returns slowly
or the reverse lever does not reset to the cutting
position. Tighten set screw (44).
17
3
11
4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
4
37
12
24
19
9
44
43
1
32
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