Greenlee GATOR ESG45GL Instruction Manual

Greenlee GATOR ESG45GL Instruction Manual

Battery-powered cable cutter with two-speed ram

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GATOR
Battery-powered
999 4613.0
INSTRUCTION MANUAL
®
Cable Cutter
with Two-speed Ram
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
© 2001 Greenlee Textron
ESG45GL
12/01

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Summary of Contents for Greenlee GATOR ESG45GL

  • Page 1 INSTRUCTION MANUAL GATOR Battery-powered Cable Cutter with Two-speed Ram 999 4613.0 ® ESG45GL Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. © 2001 Greenlee Textron 12/01...
  • Page 2: Table Of Contents

    Replacement manuals are available upon request at no charge. All specifications are nominal and may change as design improvements occur. Greenlee Textron shall not be liable for damages resulting from misapplication or misuse of its products. GATOR is a registered trademark of Greenlee Textron.
  • Page 3: Important Safety Information

    Failure to observe this warning will result in severe injury or death. Greenlee Textron / Subsidiary of Textron Inc. Electrical shock hazard: This tool is not insulated. Use protective equipment when utilizing this unit near energized electrical lines.
  • Page 4 • Store tool in case when not in use. Failure to observe these precautions can result in injury and property damage. Greenlee Textron / Subsidiary of Textron Inc. • Do not immerse batteries in water or any conduc- tive liquid. If batteries are immersed, contact your service center for proper handling.
  • Page 5: Identification

    Ground Rod ... 16 mm dia. (5/8" dia.) Rebar (Schedule 60) ... 13 mm dia. (1/2" dia.) Wire Rope ... 16 mm dia. (5/8" dia.) Greenlee Textron / Subsidiary of Textron Inc. mm (1500 Kcmil) 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070 ®...
  • Page 6: Operation

    5. When the cut is completed, the ram will retract completely. Note: At any time during cutting, pushing the return button will result in a complete return of the ram. Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
  • Page 7: Maintenance

    1. Thoroughly clean all surfaces. 2. Check the oil level. 3. Oil the bolt joints. Annually 1. Change the hydraulic oil 2. Return the tool to an authorized Greenlee service center for inspection. Keep hands and fingers away from closing blades. General The hydraulic oil needs to be changed annually or every 8000 cuts.
  • Page 8: Troubleshooting

    Tool loses oil. Service Should your battery-powered cable cutter require service, return it to an authorized Greenlee service center. Customer Center and Field Service: 800/435-0786 Fax (24 Hour) Customer Center: 800/451-2632 or 815/397-1865 Greenlee Textron / Subsidiary of Textron Inc.
  • Page 9: Disassembly

    (82). 22. Remove threaded bushing (72) and replace O-ring (73). Greenlee Textron / Subsidiary of Textron Inc. Motor / Gearbox / Bearing Disassembly 23. Remove tamper-proof paper seal (96). 24. Remove two screws (92). Remove end cap (102).
  • Page 10: Reassembly

    Using a hooked tool, carefully slip the O-ring over the lip of the pump housing. 14. Insert the plug (76) into the reservoir. Greenlee Textron / Subsidiary of Textron Inc. Misc. Components Reassembly 15. Remove the protective plastic bag from the elec- tronics subassembly.
  • Page 11: Illustrations

    ESG45GL Battery-powered Cable Cutter Illustration Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
  • Page 12 ESG45GL Battery-powered Cable Cutter Illustration Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
  • Page 14: Parts List

    500 4221.1 500 7373.7 500 4128.2 500 4236.0 500 4207.6 500 4209.2 Greenlee Textron / Subsidiary of Textron Inc. Description Head and Ram Unit (15–39) Housing Unit, green (50–61) Pump Housing, Reservoir Assembly (70–83) Motor Assembly (90–112) Relief Valve Assembly (120–130) Electrical Assembly (140–144)
  • Page 15 500 5879.7 500 8403.8 500 8402.2 500 1351.3 500 1352.1 500 6772.9 Greenlee Textron / Subsidiary of Textron Inc. Description Screw ... 4 LED Bushing ... 1 Plug Switch Lockout ... 1 Pin, 4 x 16 ... 1 Ring Tie ... 1 Cable Tie ...
  • Page 16 500 2999.1 500 3046.9 500 3047.7 500 3048.5 Greenlee Textron / Subsidiary of Textron Inc. Customer Service (International): 815/397-7070 • Fax: 815/397-9247 Customer Service (North America): 800/435-0786 • USA Fax: 800/451-2632, 815/397-1865 Greenlee Textron / Subsidiary of Textron Inc. Description Washer ...

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