Wacker Neuson PG 2 Operator's Manual
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Wacker Neuson PG 2 Operator's Manual

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OPERATOR'S MANUAL
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0154616en
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Pump
PG 2
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Summary of Contents for Wacker Neuson PG 2

  • Page 1 0154616en 0105 Pump PG 2 OPERATOR’S MANUAL...

  • Page 3: Table Of Contents

    PG 2 Table of Contents Foreword Safety Information Laws Pertaining to Spark Arresters ............4 Operating Safety .................. 5 Operator Safety while using Internal Combustion Engines ....6 Service Safety ..................6 Label Locations ..................7 Safety Labels ..................8 Technical Data Technical Data ...................

  • Page 4: Table Of Contents

    Table of Contents PG 2 Maintenance Periodic Maintenance Schedule ............16 Cleaning Pump ..................17 Adjusting Impeller Clearance ..............18 Mechanical Seal Replacement ............19 Spark Plug ...................20 Air Cleaner ..................21 Engine Oil ....................22 Cleaning Sediment Cup ..............22 Carburetor Adjustment ................23 5.10 Adjusting Idle Speed ................23 5.11...

  • Page 5: Foreword

    Foreword CALIFORNIA Proposition 65 Warning: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California WARNING to cause cancer and birth defects or other reproductive harm. Foreword This manual provides information and procedures to safely operate and maintain this Wacker model.

  • Page 6: Safety Information

    Safety Information PG 2/3 Safety Information This manual contains DANGER, WARNING, CAUTION, and NOTE callouts which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. It is used to alert you to potential personal injury hazards.

  • Page 7: Operating Safety

    PG 2/3 Safety Information Operating Safety Familiarity and proper training are required for the safe operation of equipment! Equipment operated improperly or by untrained personnel can be dangerous! Read the operating instructions contained in both WARNING this manual and the engine manual and familiarize yourself with the location and proper use of all controls.

  • Page 8: Operator Safety While Using Internal Combustion Engines

    Safety Information PG 2/3 Operator Safety while using Internal Combustion Engines Internal combustion engines present special hazards during operation and fueling! Read and follow warning instructions in engine owner's manual and safety guidelines below. Failure to follow warnings and DANGER safety guidelines could result in severe injury or death.

  • Page 9: Label Locations

    PG 2/3 Safety Information Label Locations w c _ g r 0 0 0 8 3 3 wc_si000069gb.fm...

  • Page 10: Safety Labels

    Safety Information PG 2/3 Safety Labels Wacker machines use international pictorial labels where needed. These labels are described below: Label Meaning DANGER! Engines emit carbon monoxide; operate only in well ventilated area. Read the operator's manual. No sparks, flames or burning objects near machine.
  • Page 11 PG 2/3 Safety Information Label Meaning A nameplate listing the Model Number, Item Number, Revision, and Serial Number is attached to each unit. Please record the infor- mation found on this plate so it will be avail- able should the nameplate become lost or damaged.

  • Page 12: Technical Data

    Technical Data PG 2 Technical Data Technical Data PG 2 0007658, 0009054 Engine Engine Make Honda Engine Model GX 120 W1 B4 Rated Power kW (Hp) 3.0 (4.0) Spark Plug type NGK BPR 6ES Electrode Gap mm (in.) 0.7-0.8 (0.028-0.031)

  • Page 13: Sound Specifications

    PG 2 Technical Data Sound Specifications The required sound specification, Paragraph 1.7.4.f of 89/392/EEC Machinery Directive, is: - the sound pressure level at operator’s location (L ) = 84 dB(A) - the guaranteed sound power level (L ) = 103 dB(A)

  • Page 14: Operation

    Operation PG 2/3 Operation Application This pump is intended for removing clean water and water containing some debris and solids. Refer to “Technical Data” for maximum solid size. Recommended Fuel The engine requires regular grade unleaded gasoline. Use only fresh, clean gasoline.

  • Page 15: Before Starting

    PG 2/3 Operation Before Starting See Graphic: wc_gr000835 4.3.1 Read safety instructions at the beginning of manual. 4.3.2 Place pump as near to water as possible, on a firm, flat, level surface. 4.3.3 To prime pump, remove prime plug (a) and fill pump case with water.

  • Page 16: To Start

    Operation PG 2/3 To Start See Graphic: wc_gr000014 4.4.1 Open fuel valve by moving lever to the right (a1). Note: If engine is cold, move choke lever to close position (b1). If engine is hot, set choke to open position (b2 ).

  • Page 17: Operation

    PG 2/3 Operation Operation Pump should begin pumping water within a minute depending on length of suction hose and height of pump above water. Longer hoses will require more time. If pump does not prime, check for loose fittings or air leak in suction hose.

  • Page 18: Maintenance

    Maintenance PG 2/3 Maintenance Periodic Maintenance Schedule Daily After Every Every Every before first start- 20 hrs. hrs. hrs. hrs. Check fuel level. • Check engine oil level. • Inspect air filter. Replace as needed. • Check and tighten external hardware.

  • Page 19: Cleaning Pump

    PG 2/3 Maintenance Cleaning Pump See Graphic: wc_gr000837 After pumping water containing a large amount of dirt or debris, clean out inside of pump housing. 5.2.1 Remove drain plug (a) from pump housing and drain any water left in pump.

  • Page 20: Adjusting Impeller Clearance

    Maintenance PG 2/3 Adjusting Impeller Clearance See Graphic: wc_gr000838 If it is necessary to replace impeller or volute, be sure clearance between impeller and volute is adjusted correctly. The impeller (a) should be as close to the volute (b) as possible without rubbing against it.

  • Page 21: Mechanical Seal Replacement

    PG 2/3 Maintenance Mechanical Seal Replacement See Graphic: wc_gr000839 To service the mechanical seal do the following: 5.4.1 Remove the impeller (a) from the engine shaft by turning it countercockwise. Note: If the impeller is hard to remove, tap it with a plastic mallet. Do not lose any adjusting shims (b).

  • Page 22: Spark Plug

    Maintenance PG 2/3 Spark Plug Clean or replace spark plug as needed to ensure proper operation. Refer to the engine Owner’s Manual. Recommended Plug: (NGK) BPR 6ES The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Do not touch the muffler while it is hot.

  • Page 23: Air Cleaner

    PG 2/3 Maintenance Air Cleaner See Graphic: wc_gr000840 Service air cleaner frequently to prevent carburetor malfunction. CAUTION: NEVER run engine without air cleaner. Severe engine damage will occur. NEVER use gasoline or other types of low flash point solvents for cleaning the air cleaner.

  • Page 24: Engine Oil

    Maintenance PG 2/3 Engine Oil See Graphic: wc_gr000022 5.7.1 Drain oil while the engine is still warm. 5.7.2 Remove the oil fill plug (a) and drain plug (b) to drain oil. Note: In the interests of environmental protection, place a plastic sheet and a container under the machine to collect any liquid which drains off.

  • Page 25: Carburetor Adjustment

    PG 2/3 Maintenance Carburetor Adjustment See Graphic: wc_gr000032 5.9.1 Start the engine and allow it to warm up to operating temperature. 5.9.2 Set the pilot screw (a) 2 turns out. See Note. 5.9.3 With the engine idling, turn the pilot screw (a) in or out to the setting that produces the highest rpm.

  • Page 26: 5.11 Storage

    Maintenance PG 2/3 5.11 Storage If pump is being stored for more than 30 days: NEVER open priming plug, discharge plug, or cover when pump is hot. WARNING 5.11.1 Remove discharge plug from pump casing and drain out any water left in the housing after pump has cooled.

  • Page 27: 5.12 Troubleshooting

    PG 2/3 Maintenance 5.12 Troubleshooting Problem / Symptom Reason / Remedy Pump does not take in water. • Not enough priming water in housing. • Engine speed too low. Adjust speed. • Strainer plugged. Clean strainer. • Suction hose damaged. Replace or repair hose.
  • Page 28 Maintenance PG 2/3 wc_tx000178gb.fm...
  • Page 29 Equipos de Bomba de Agua Groupe Motopompe à Eau Type - Typ - Tipo - Type PG 2, PG 2A Item number of equipment / Artikelnummer / Número de referencia de la máquina / Numéro de référence du matériel : 0009496, 0009497, 0007658, 0009054 Net installed power / absolute installierte Leistung / Potencia instalada neta / Puissance installée nette :...
  • Page 30 Wacker Construction Equipment AG · Preußenstraße 41 · D-80809 München · Tel.: +49-(0)89-3 54 02 - 0 · Fax: +49 - (0)89-3 54 02-3 90 Wacker Corporation · P.O. Box 9007 · Menomonee Falls, WI 53052-9007 · Tel. : (262) 255-0500 · Fax: (262) 255-0550 · Tel. : (800) 770-0957 Wacker Asia Pacific Operations ·...

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