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Ashland Earthmovers I-155XL2 Parts Manual

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E a r t hmo v e r s
v e r . 0 8 1 1
1 1 1 5 R a i l D r i v e
P . O . B o x 7 1 7
A s h l a n d , WI U . S . A .
T o l l F r e e : ( 8 7 7 ) 6 3 4 - 4 6 2 2
B u s i n e s s : ( 7 1 5 ) 6 8 2 - 4 6 2 2
F a x : ( 7 1 5 ) 6 8 2 - 9 7 1 7
w w w . a s h l a n d i n d . c o m
w w
w w w . s c r a p e r d r a w b a r . c o m

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Summary of Contents for Ashland Earthmovers I-155XL2

  • Page 1 E a r t hmo v e r s v e r . 0 8 1 1 1 1 1 5 R a i l D r i v e P . O . B o x 7 1 7 A s h l a n d , WI U .

  • Page 2: Serial Number

    PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Serial Number WELCOME TO OUR NEW CUSTOMERS! Thank you for your purchase of an Ashland scraper and the confidence you have placed in us to handle your earthmoving projects. Years of research, testing and successful application have been spent to ensure quality and maximum performance for our customers.

  • Page 3: Ashland Scrapers

    PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS How to Order Parts IMPORTANT Parts must be ordered through your local authorized ASHLAND dealer. Be sure to state MODEL and SERIAL NUMBER of your machine, PART NUMBER, DESCRIPTION and QUANTITY needed. Unless this is done, we cannot provide prompt service or assure shipment of the correct parts.

  • Page 4: Operators And Maintenance

    PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Operators and Maintenance This scraper is a durable piece of equipment and with proper care will yield many years of trouble free operation. The scraper requires a power source with TWO 4 way (double acting) hydraulic control valves.

  • Page 5: Safety Guidelines

    PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Safety Guidelines SAFETY SIGNAL WORDS Note the use of the signal words DANGER, WARNING and CAUTION with the safety messages. The appropriate signal word for each has been selected using the following guidelines: DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
  • Page 6 PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS XL Assembly Page #5 Ashland , WI 54806 P.O. Box 717 1115 Rail Dr...

  • Page 7: Gooseneck Frame Assembly (155)

    PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Gooseneck Frame Assembly (155) PART DESCRIPTION A14001B Gooseneck Frame AFB-00079 Bolt, 5/8 NC X 1 1/2" Gr 8 AHF-00028 Fitting Grease 90° 1/8 NPT A123321-09 Pin, Main Frame A125006 Safety Link Pin A123230-20 Travel Lock AFB-00025 Bolt, 7/8”NC x 5”...

  • Page 8: Apron Assembly (155-1200)

    PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Apron Assembly (155-1200) PART DESCRIPTION A123310A Apron Model 155 A16027 Bushing: 2” OD x 1-1/2” ID x 2” Long A123337 Pin: 1-1/2” x 5-3/8” 7450 Nut: 3/8” NC AFB-00049 Bolt: 3/8” NC x 3” Page #7 Ashland , WI 54806 P.O.

  • Page 9: Bowl & Frame Assembly

    PHONE : 715-682-4622 Fax: 715-682-9717 Bowl & Frame Assembly (155-175-1200) PART DESCRIPTION A123309 Bowl and Frame Model 155-1200 AFB-00094 Flanged Bolt: 3/8 NC X 1" A123309-62L Apron Cylinder Guard - Left Side A123309-62R Apron Cylinder Guard - Right Side A123332L Left Cutting Edge-8"...
  • Page 10 PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Bowl & Frame Assembly (155-175-1200) PART DESCRIPTION A123357 Bank Shaver/Router Bit, Reversible, L & R AFN-00012 Nut: 1" NC AFN-00019 Nut: 7/8" NC A125019 Grease Fitting 1/4 x 28.54 Long A125026 Bulkhead nut 1/8 n.p.s.m. A123309-89 Single Hole Tab A125022...

  • Page 11: Push Off Assembly(155-175-1200)

    PHONE : 715-682-4622 Fax: 715-682-9717 Push Off Assembly(155-175-1200) PART DESCRIPTION SN 155XL2 A14022 Brace AFN-00006 Nut: 3/4” NC AFB-00037 Bolt: 3/4” NC x 2” Lg. AFW-00002 Lockwasher: 3/4” 8100 Lockwasher: 1/2” AFN-00015 Nut: 1/2” NC A14023 Dirt Shield AFB-00015 Bolt: 1/2” NC x 1-1/2” A16024 Pushoff Gate: Model 150-155-1200 A123353...
  • Page 12 PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Push Off Assembly(155-175-1200) PART DESCRIPTION SN 155XL2 AHF-00028 Grease Fitting: 1/8” NPT -90 degree A6007A Pin: 1-1/4” x 4-1/8” Lg. AFP-00001 Cotter Pin: 1/4 X 3-1/2” A10163 Bushing: 1-3/4” OD x 1-1/4” ID A10164 Roller: 4-1/4 OD X 1-3/4 ID.

  • Page 13: Pole & Axle Assembly (155-175)

    PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Pole & Axle Assembly (155-175) PART DESCRIPTION AFB-00018 Bolt, 1" NC X 3" Lg. A14017 Ball Swivel A14021 Spindle, weld on A123375 Pole W/20.5 X 25 Tires AFN-00040 Nut, Swivel Pin 600055 Pin, Swivel Hitch A17511 Swivel Hitch, Double Lip A17510...

  • Page 14: Front Wheel Assembly (155)

    PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Front Wheel Assembly (155) PART DESCRIPTION AFB-00080 Bolt 5/16” NC x 1/2” A14004 Hub Cap A14006A Wheel 14” x 25” 10 hole A14007A Side Ring for 17” x 25” Wheel A14008 “O” Ring A14009 Lock Ring A10046...

  • Page 15: Rear Wheel Assembly

    PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Rear Wheel Assembly (155-175-1200) PART DESCRIPTION AFB-00080 Bolt 5/16” NC x 1/2” Lg. A14004 Hub Cap A12036 Wheel Ass’y. 25” x 25” A12041 Side Ring A12042 Lock Ring A12047 O-Ring A10048 Spindle Nut A10049A Lock Collar A10172...
  • Page 16 PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Apron Cylinder (#A125050) 4" X 13" PART DESCRIPTION A125050 APRON CYLINDER 4" X 13" A125050-01 Rod 1-3/4” with welded eye A125050-02 Piston A125050-03 Gland, Threaded A125050-04 Lock Nut, 1-1/8” NF A123351 Pin Keeper Bushing AFB-00019 1/2"...

  • Page 17: Lift Cylinder (#A520H275) 5" X 20

    PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Lift Cylinder (#A520H275) 5" X 20" PART DESCRIPTION A80H35 Barrel Assembly A80H05A Head Gland A400H17 Nut 1-1/4” NF, Lock Type A80H01 Piston, 5” OD A80H32 Shaft 2” Dia. A123335 Pin, lower AFP-00001 Cotter Pin, 1/4” x 3” A125006 SafetySnap Pin A123231-88...
  • Page 18 PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Push Off Cylinder (#A125177) 5" X 60" PART DESCRIPTION A125177-10 Barrel Weldment A125177-20 Shaft A125177-30 Piston A125177-31 Head A125176-32 Spacer A125175-33 1 1/4" Nylock Nut A125177-40 Seal Kit A125175-35 Bearing A125175-36 Snap Ring A125175-37 Grease Zerk A9024...

  • Page 19: Hydraulic Manifold (#A125174)

    PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Hydraulic Manifold (#A125174) PART DESCRIPTION A125162-02 PUSHOFF SEQUENCE CARTRIDGE A125162-01 COUNTER BALANCE CARTRIDGE SETTING THE APRON AND PUSHOFF VALVE The manifold block containing the pushoff sequence valve cartridge and apron sequence valve cartridge is used to control two hydraulic circuits with one hydraulic remote. When the tractor hydraulic remote is activated, oil flows first to the apron cylinders until they are fully extended.

  • Page 20: Hydraulic Valve Ports Assembly

    PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Hydraulic Valve Ports Assembly PART DESCRIPTION Supply Line Pushoff Cyl. (Rod End)-Apron Cyl., Right side (Rod end)-Supply Line Pushoff Cylinder, (Base End) Apron Cylinder, Right side, (Base End) Apron Cylinder, Left side, (Rod End) Apron Cylinder, Left side, (Base End) CBGB Counterbalance Valve, adjustable...

  • Page 21: Hydraulic Valve Seals

    PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Hydraulic Valve Seals PART DESCRIPTION AHA-00043 Adapter: Str. Sw. 1 1/16 M ORB X 1/2 FP AHA-00048 Adapter: 90 Deg. Swiv. 1 1/6 M ORB X 1/2 FP AHA-00046 6 ORB Plug AHS-00153 O-Ring for 12 M ORB Fitting AHA-00047 Adapter: 90 Deg.

  • Page 22: Illustration: Hydraulic Tubing

    PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Illustration: Hydraulic Tubing I-155XL2 Rear Left Page #21 Ashland , WI 54806 P.O. Box 717 1115 Rail Dr...

  • Page 23: Illustration: Hydraulic Tubing

    PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Illustration: Hydraulic Tubing I-155XL2 Rear Right Page #22 Ashland , WI 54806 P.O. Box 717 1115 Rail Dr...

  • Page 24: Maintenance Check List

    PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Maintenance Check list 1. Grease all zerks. Every 8 hours of operation. See Lubrication Points section on next page. 2. Greasing the hubs. Re-pack wheel bearings after 300 hrs of operation. Completely clean grease out of hub and bearings every 1200 hours of operation. 3.

  • Page 25: Pushing The Earthmover

    PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Pushing the Earthmover PUSHING THE EARTHMOVER This scraper was designed to be pushed when equipped with the optional push- bar. However, Ashland Industries, Inc. STRONGLY recommends using extreme caution when pushing the earthmover to prevent any unnecessary damage. CAUTION! The earthmover must be pushed in a straight line with a maximum of a 100 hp dozer.

  • Page 26: Tire Service

    PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Tire Service The task of servicing tires and wheels can be extremely dangerous and should be performed by trained personnel only, using the correct tools and following specific procedures. Do not attempt to mount, demount or inflate a tire if you do not have the proper equipment and experience to perform the job.

  • Page 27: Torque Specifications

    PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Torque Specifications TORQUE SPECIFICATIONS Bolt Torque Diameter Ft-lbs 5/16” 3/8” 7/16” ½” 9/16” 5/8” ¾” 7/8” 1” 1-1/8” 1280 Lug Nuts 85-100 /9 yd 450- 11/13 yd 750-15 yd & up LUBRICATION 1. Grease all zerks every 8 hrs of operation with high quality, general-purpose grease.

  • Page 28: Troubleshooting

    PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Troubleshooting Introduction With proper care and maintenance, your Ashland Scraper will give many years of reliable service. When a situation arises where the earthmover performance is not satisfactory, this section will give some pointers on finding and correcting the problem.

  • Page 29: Warranty Statement

    PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Warranty Statement Limited Warranty Statement Ashland Industries Inc. warrants each new product to be free from defects in material and workmanship. This warranty is applicable only for the normal service life expectancy of the product or components, not to exceed six consecutive months from the date of delivery of the new Ashland Industries product to the purchaser, or the date the product is first put into service via a rental agreement or other means, whichever occurs first.
  • Page 30 Push Off Cylinder (#A125177) 5" X 60" Hydraulic Manifold (#A125174) Hydraulic Valve Ports Assembly Hydraulic Valve Seals Illustration: Hydraulic Tubing I-155XL2 Rear Left 21 Illustration: Hydraulic Tubing I-155XL2 Rear Right 2 2 Maintenance Check list Pushing the Earthmover Tire Service Torque Specifications...

  • Page 32: Table Of Contents

    Table of Contents Alphabetized Listing Apron Assembly (155-1200) Apron Cylinder (#A125050) 4" X 13" 15 ASHLAND SCRAPERS 1-28 Bowl & Frame Assembly Front Wheel Assembly (155) Gooseneck Frame Assembly (155) How to Order Parts Hydraulic Manifold (#A125174) Hydraulic Valve Ports Assembly Hydraulic Valve Seals Illustration: Hydraulic Tubing Illustration: Hydraulic Tubing...

Table of Contents