Related Manuals for Ashland Earthmovers I-110XL2
Summary of Contents for Ashland Earthmovers I-110XL2
- Page 1 EARTHMOVERS I-110XL2 PARTS MANUAL ver 6-06 Ashland Industries Inc. 1115 Rail Drive P.O. Box 717 Ashland, WI. 54806 Ph: 877-634-4622 Toll Free Ph: 715-682-4622 Fx: 715-682-9717 www.ashlandind.com...
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Page 2: How To Order Parts
Model I-110XL Scraper EARTHMOVERS HOW TO ORDER PARTS: IMPORTANT Parts must be ordered through your local authorized ASHLAND dealer. Be sure to state MODEL and SERIAL NUMBER of your machine, PART NUMBER, DESCRIPTION and QUANTITY needed. Unless this is done, we cannot provide prompt service or assure shipment of the correct parts. Ashland Industries weldable replacement parts are availabe to rebuild, modify or update your scraper to current factory specifications. -
Page 3: Safety Signal Words
SAFETY SIGNAL WORDS Note the use of the signal words DANGER, WARNING and CAUTION with the safety mes- sages. The appropriate signal word for each has been selected using the following guide- lines: DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. - Page 4 OPERATORS AND MAINTENANCE INSTRUCTIONS This scraper is a durable piece of equipment and with proper care will yield many years of trouble free operation. The scraper requires a power source with TWO 4 way (double acting) hydraulic control valves. The scraper should be greased at all points where grease fittings are provided. Connect hydraulic hoses to the tractor and retract lift cylinders to REMOVE TRANSPORT LOCK PINS (point A), then extend and retract all cylinders several times to force out any air from the hydraulic cylinders and lines.
- Page 6 KEY NO. PART NO. DESCRIPTION A10151A Gooseneck frame, s/n 17816 & up AFB-00054 Bolt, 1/2” NC x 3-1/2” w/ 7500 Nut 14505 Grease zerk, straight A10152A Pin, Frame attachment, 2” OD x 8-1/16” Long AFB-00069 Bolt, 3/4” x 4-1/2” gr. 8 AFN-00030 Nut, 3/4”...
- Page 7 Apron, I-110XL KEY NO. PART NO. DESCRIPTION A123340 Apron A123343 Bushing, 2” OD x 1-1/2” ID x 1-3/4” long, AFB-00038 Bolt, 1-1/2” NF x 5-1/2” long AFN-00018 Nut, self lock 1-1/2” NF 14505 Grease fitting...
- Page 8 BOWL & FRAME ASSEMBLY KEY NO. PART NO. DESCRIPTION A101 0 Nut, /” NC gr. A1L Left cutting edge, ” x -1/” x /” Hardened A11 Center cutting edge, Straight 1” x ” x 1”, Hardened A11SER Center cutting edge, Serrated 1” x ” x 1”, Hardened A1R Right cutting edge, ” x -1/” x /”, Hardened PB9P-NC-0-0 Plow bolt, /” NC x -/” (1 req’d) AFN-00019 Nut: /” NC (1 req’d.) A1L (Optional) Left Bank Shaver Side Blade, /” holes A1R (Optional) Right Bank Shaver Side Blade, /” holes PB9P-NC-0-0 Plow bolt, /” NC x -/” ( req’d / blade) AFN-00019 Nut: /” NC ( req’d / blade) PB9P-NC-0-0 Plow Bolt, /” NC x -/” ( req’d/shaver blade) AFN-00019 Nut: /” NC ( req’d/shaver blade) PB9P-NC-0-0 Plow Bolt, /” NC x -1/” ( req’d/shaver blade) AFN-000 Nut, /” Jam ( req’d/shaver blade) Blade Kit includes: , , 9, 10, 1 A125019 Grease fitting 1/4-28 x .54” long (1 per side)
- Page 9 I-110XL PUSHOFF GATE KEY NO. PART NO. DESCRIPTION A10159 Brace (L.H. & R. H. same) AFN-00006 Nut: 3/4” NC AFB-00037 Bolt: 3/4” NC x 2” Lg. AFW-00002 Lockwasher: 3/4” 7500 Nut: 1/2” NC A10171 Dirt Shield AFB-00019 Bolt: 1/2” x 1-1/2” NC Bolt A10160 Pushoff Gate: Model I-110 A123306...
- Page 10 KEY NO. PART NO. DESCRIPTION AFB-00005 Bolt, 3/4” NC x 2-1/2” A10035 Ball swivel A14021 Spindle Only Weldable, s/n 17844 & up A10181 Pole, s/n 17844 & up AFB-00056 Bolt, 5/16” x 2-1/2” NC A10034 Pin, 1-1/2” x 6-1/4” lg. A10033 Double lip clevis A10033A Single lip hitch 14505...
- Page 11 KEY NO. PART NO. DESCRIPTION A14004 Hub cap AFB-00080 Bolt, 5/16 NC x 1/2 lg. A10170 Wheel, 14 x 16.1 A14015 Bearing cone ( Timken 644 ) A14014 Bearing cup ( Timken 632 ) A14010A A14013 Bearing cup ( Timken 742 ) A14012 Bearing cone ( Timken 749 ) A14011...
- Page 12 KEY NO. PART NO. DESCRIPTION A14004 Hub cap AFB-00080 Bolt, 5/16 NC x 1/2 lg. A10039 Wheel, 16 x 26 Drop Center A14015 Bearing cone ( Timken 644 ) A14014 Bearing cup ( Timken 632 ) A14010A Hub, Blank, less cups + studs A14013 Bearing cup ( Timken 742 ) A14012...
- Page 13 APRON CYLINDER 4”x13” Part #A125050 s.n. 20750 and above effective 06/03 If you have 3 capscrew headcap refer to the next page. 1* OLD STYLE The older apron cylinder can be identified by 3/8” NPT ports & 3 bolts on the headcap of the gland. 2* NEW STYLE The new style, effective 6/25/03, has 7/8”...
- Page 14 MODEL I-110 - TS2 LEFT & RIGHT SIDE APRON CYLINDER 4 X 13 PART NO. A123365 KEY NO. PART NO. DESCRIPTION A123365-05 Cylinder Barrel IMPORTANT A300H06 O-Ring: 4” OD x 3/16” Some units prior to this serial num- A300H11 Head Gland ber were upgraded to a H.D. Apron A300H12 Retainer Ring Cylinder by the customer Please A22H15 O-Ring: 1-1/2”...
- Page 15 LEFT & RIGHT SIDE APRON CYLINDER 4 X 13 PART NO. A123319 IMPORTANT KEY NO. PART NO. DESCRIPTION Some units prior to this serial num- A175H01 Cylinder Barrel ber were upgraded to a H.D. Apron Cylinder by the customer Please A300H06 O-Ring: 4” OD x 3/16” determine if the cylinder pins are A300H11 Head Gland 1-1/2”diameter.
- Page 16 KEY NO. PART NO. DESCRIPTION A45H04 Barrel Assembly A300H06 O-ring, 4” OD x 3/16” A300H11 Head gland A300H12 Retainer ring A22H15 O-ring, 1-1/2” ID x 1/8” A22H15A Backup washer A300H13 Head cap A22H18 Capscrew, 1/4” x 1” A22H17 Wiper seal, 1-1/2” ID 8602 Cotter pin, 1/4”...
- Page 17 I-110 Pushgate Cylinder Assembly Part No A11 STANDARD ” BORE X ” STROKE 11 yd pushoff x x . KEY NO. PART NO. DESCRIPTION 1. A11-10 Barrel Weldment (1) . A11-0 Shaft (1) . A110-0 Piston (1) . A110-1 Head (1) . A11- Spacer (1) . A11- 1 1/” Nylock Nut (1) . A110-0 Seal Kit (1) 9. A11- Bearing 10. A11- Snap Ring 11. A11- Grease Zerk (1)
- Page 18 IMPORTANT: This Hyd. Manifold was intergrated into production April, 2006 It replaces A125070 valve. For older machines see master parts book on Ashlandind.com. HYDRAULIC MANIFOLD ASSEMBLY A125174 S.N. 21403 & above SETTING THE APRON AND PUSHOFF VALVE The manifold block containing the pushoff sequence valve cartridge and apron sequence valve car- tridge is used to control two hydraulic circuits with one hydraulic remote.
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Page 19: Grease Locations
Grease Locations Grease Twice a Day... -
Page 20: Maintenance Checklist
AINTENANCE HECKLIST 1. Grease all zerks. Every 8 hours of operation. See Lubrication Points section on following page. 2. Greasing the hubs. Re-pack wheel bearings after 600 hrs of operation. Completely clean grease out of hub and bearings every 1200 hours of opera- tion. -
Page 21: Torque Specifications
ORQUE PECIFICATIONS UBRICATION 1. Grease all zerks every 8 hrs of operation with high quality, general-purpose grease. Grease until grease flows from around pin. Lubrication Points (see Ill. on next page) 1. Hitch – Horizontal and vertical pins. 2. Lift Cylinders – Rod end &Trunion; Both left & right sides. 3. -
Page 22: Hydraulic System
YDRAULIC YSTEM Standard Two-Circuit Hydraulic Plumbing The apron cylinders and the push-off cylinder are controlled on the same circuit with the sequence of the operation controlled by a sequence valve. The other hydraulic circuit controls the lift cylinders on the earthmover. *To adjust the sequence valve, see Troubleshooting section. Optional Three-Circuit Hydraulic Plumbing The apron cylinders, push-off cylinder, and lift cylinders are all on separate hydraulic circuits. - Page 23 USHING THE ARTHMOVER The I-110XL was designed to be pushed when equipped with the optional push-bar. However, Ashland Industries, Inc. STRONGLY recommends using extreme caution when pushing the I-110XL earthmover to prevent any unnecessary damage. CAUTION! The I-110XL earthmover must be pushed in a straight line with a maximum of a 100 hp dozer.
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Page 24: Troubleshooting
ROUBLESHOOTING Introduction With proper care and maintenance, the I-110XL will give many years of reliable service. When a situation arises where the earthmover performance is not satisfactory, this section will give some pointers on finding and correcting the problem. Grease zerk will not take grease. 1. - Page 25 Machine cuts unevenly. 1. Cutting edges worn unevenly. a) Replace cutting edges. 2. Improperly inflated tires. a) Check air pressure in tires. Apron closes slowly Apron and push-off are not working well together. Sequence valve needs adjusting. a) Remove acorn nut from end of sequence valve with a ½” wrench. Turn adjust- ment screw, using a 4mm hex wrench, clockwise until front apron rises before the push-off advances while the earthmover is empty.
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Page 26: Limited Warranty Statement
Limited Warranty Statement Ashland Industries Inc. warrants each new product to be free from defects in material and workmanship. This warranty is applicable only for the normal service life expectancy of the product or components, not to exceed six consecutive months from the date of delivery of the new Ashland Industries product to the purchaser, or the date the product is first put into service via a rental agreement or other means, whichever occurs first.
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