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E a r t hmo v e r s
v e r . 1 0 1 1
1 1 1 5 R a i l D r i v e
P . O . B o x 7 1 7
A s h l a n d , WI U . S . A .
T o l l F r e e : ( 8 7 7 ) 6 3 4 - 4 6 2 2
B u s i n e s s : ( 7 1 5 ) 6 8 2 - 4 6 2 2
F a x : ( 7 1 5 ) 6 8 2 - 9 7 1 7
w w w . a s h l a n d i n d . c o m
w w
w w w . s c r a p e r d r a w b a r . c o m
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Table of Contents
Related Manuals for Ashland Earthmovers I-180TS2
Summary of Contents for Ashland Earthmovers I-180TS2
- Page 1 E a r t hmo v e r s v e r . 1 0 1 1 1 1 1 5 R a i l D r i v e P . O . B o x 7 1 7 A s h l a n d , WI U .
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Page 2: Table Of Contents
Push Off Cylinder (#A125178) 4" X 60" Hydraulic Manifold (#A125174) Hydraulic Valve Ports Assembly Hydraulic Valve Seals Hydraulic Plumbing (I-180TS2) Parts - Hydraulic Plumbing (I-180TS2) Illustration Parts - Hydraulic Plumbing (I-180TS2) Illustration Hydraulic Hoses (I-180TS2) Parts - Hydraulic Hoses (I-180TS2) Illustration Illustration: Hydraulic Schematic: I-180TS2... - Page 4 Lift Cylinder (#A125044) 5 1/2" X 20" Maintenance Check list Parts - Hydraulic Hoses (I-180TS2) Illustration Parts - Hydraulic Plumbing (I-180TS2) Illustration Front Parts - Hydraulic Plumbing (I-180TS2) Parts - Nitrogen over Hydraulic Accumulator Parts - Transport Locks (TS) 155-200 Push Off Cylinder (#A125178) 4"...
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Page 6: Ashland Scrapers
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Serial Number WELCOME TO OUR NEW CUSTOMERS! Thank you for your purchase of an Ashland scraper and the confidence you have placed in us to handle your earthmoving projects. Years of research, testing and successful application have been spent to ensure quality and maximum performance for our customers. -
Page 7: How To Order Parts
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS How to Order Parts IMPORTANT Parts must be ordered through your local authorized ASHLAND dealer. Be sure to state MODEL and SERIAL NUMBER of your machine, PART NUMBER, DESCRIPTION and QUANTITY needed. Unless this is done, we cannot provide prompt service or assure shipment of the correct parts. -
Page 8: Parts - Transport Locks (Ts) 155-200
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Parts - Transport Locks (TS) 155-200 PART DESCRIPTION A123309-83 Transport Lock (155TS2-200TS4) IMPORTANT Please locate red Transport Links and remove prior to operation. Retract Lift Cylinder Circuit, Remove Safety Snap Pin, Remove link and replace into storage position as shown in figure 2. -
Page 9: Instruction: Operation And Maintenance
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Instruction: Operation and Maintenance Thank you for choosing Ashland for your scraper needs. Your Ashland scraper is a durable piece of equipment and with proper care will yield many years of trouble free operation. However, the life of your scraper can be severely shortened by poor maintenance. -
Page 10: Safety Guidelines
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Safety Guidelines SAFETY SIGNAL WORDS: Please note the use of signal words such as DANGER, WARNING, and CAUTION paired with the safety messages on your scraper. appropriate signal word for each safety message has been selected using the following guidelines: •... -
Page 11: Ts Assembly
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS TS Assembly www.ashlandind.com... -
Page 12: Front Frame Assembly (180)
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Front Frame Assembly (180) PART DESCRIPTION SN 180TS2 A123320 Front Section A123320-08 3” ID x 3-1/2” OD x 3” L bronze bushing A123456 Trunion mount block AFB-00039 "Bolt, 3/4” NC x 5-1/2” long, gr. 8" AFW-00002 3/4”... -
Page 13: Apron Assembly (180)
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Apron Assembly (180) PART DESCRIPTION SN 180TS2 A123322 Apron Model 180 A125257-35 Bushing 2" ID Ball Swivel 22656-XXXXX A125249 Bushing 2" ID Ball Swivel w/Graph. Plugs XXXXX-22655 A123322-14 "Pin: 2” x 4 1/4” L, (for apron cyl rod end) A123358 Flanged Bolt Bushing AFB-00079... -
Page 14: Bowl & Frame Assembly (180)
PHONE : 715-682-4622 Fax: 715-682-9717 Bowl & Frame Assembly (180) PART DESCRIPTION A123321 Bowl and Frame Assembly 180 AFB-00094 Flanged Bolt: 3/8" NC X 1" L A123369-1L Dirt Shield - Left Side A123369-1R Dirt Shield - Right Side A125018 Bushing: 2 3/8" OD X 2" ID X 1 1/4"L A125103 Left &... - Page 15 PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Bowl & Frame Assembly (180) PART DESCRIPTION AFN-00012 Nut: 1" NC A123357 Bank Shaver/Router Bit, Reversible, L & R AFB-00027 Bolt: 3/8 X 1 1/2" AFB-00018 Bolt: 1" NC X 3" L AFB-00109 Bolt: 1 1/4"...
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Page 16: Bowl & Frame Assembly I-180Ts2
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Bowl & Frame Assembly I-180TS2 www.ashlandind.com... -
Page 17: Assembly - Push Off (180)
PHONE : 715-682-4622 Fax: 715-682-9717 Assembly - Push Off (180) PART DESCRIPTION A123323 Pushoff Ejector Assembly A125023 Grease line, Outside floor roller 48" A123323-21 Pin: 1-1/4” x 4-1/8” long AFP-00001 Cotter Pin: 1/4" x 3" A10163 Bushing: 1-3/4” O.D. x 1-1/4” I.D. A10164 Roller AFW-00015... - Page 18 PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Assembly - Push Off (180) PART DESCRIPTION A123323-35 Bottom Support AFB-00060 Bolt: 3/4” NF x 2” long A123364 Slide Guide Box A123323-36 Top Support 8110 5/8 Lock Washer A125022 "Grease line, v-roller 18”" A123364-08 Plastic slide AFN-00009...
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Page 19: Assembly - Wheel Rear (180
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Assembly - Wheel Rear (180) R.4-13 PART DESCRIPTION SN 180TS2 500319 Axle 22609-XXXXX 500327 Spacer-Bearing 22609-XXXXX A125016 Bearing A125017 Bearing A125229 Nut-22mm 22609-XXXXX A125232 Seal 22609-XXXXX A125233 Nut-Lock 22609-XXXXX A125234 Washer-Lock 22609-XXXXX A125235 Ring-Retaining 22609-XXXXX AHS-00148... -
Page 20: Hitch Assembly - Swivel (#A125224)
PHONE : 715-682-4622 Fax: 715-682-9717 Hitch Assembly - Swivel (#A125224) PART DESCRIPTION A125224 Swivel Hitch: 360 deg. cast A125224-01 Yoke: A-Frame Swivel A125224-03 Bracket: 10 Hole A125224-04 Pin: Main Vertical A125224-05 Spacer Tube A125224-07 Bushing A125224-08 Seal: O-ring A125224-09 Seal: O-ring A125224-10 O-ring A125224-13... - Page 21 PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Hitch Assembly - Swivel (#A125224) PART DESCRIPTION A123299-08 4 Ear Drawpar Hitch Pin AFN-00014 Slotted castle Nut www.ashlandind.com...
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Page 22: Apron Cylinder (#A125257) 5" X 13
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Apron Cylinder (#A125257) 5" X 13" PART DESCRIPTION A125257 APRON CYLINDER (5" X 13") A125257-10 Barrel A125257-20 A125257-35 Uniball Bushing A125057-36 Snap Ring A125257-30 Piston A125257-31 Head A125257-32 Spacer A125257-33 1 1/2" Toplock Nut 14505 Grease Zerk A125257-40... -
Page 23: Lift Cylinder (#A125044) 5 1/2" X 20
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Lift Cylinder (#A125044) 5 1/2" X 20" PART DESCRIPTION A125044 LIFT CYLINDER (5" X 20") A123326-1 Piston Rod: 2-1/2” A125044-02 "Barrel Weldment, 5-1/2”" A125159-34 1-3/4 NF Locknut A125044-04 "Piston, 5-1/2”" A125044-05 "Gland, 5-1/2”" 600221 Pin for Lift Cyl. -
Page 24: Push Off Cylinder (#A125178) 4" X 60
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Push Off Cylinder (#A125178) 4" X 60" PART DESCRIPTION A125178 PUSH OFF CYLINDER (4" X 60") A123360-01 Barrel A123360-02 A123360-03 Piston A123360-04 Head Gland A123360-05 Lock Nut A123360-07 Spacer Sleeve A123323-38 Rod End Pin 5-1/16 x 1-1/2 600157 Barrel End Pin 1 1/2 X 4 1/8 L AFB-00128... - Page 25 PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Push Off Cylinder (#A125178) 4" X 60" PART DESCRIPTION O-Ring Back-up Ring www.ashlandind.com...
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Page 26: Hydraulic Manifold (#A125174)
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Hydraulic Manifold (#A125174) PART DESCRIPTION A125162-02 PUSHOFF SEQUENCE CARTRIDGE A125162-01 COUNTER BALANCE CARTRIDGE SETTING THE APRON AND PUSHOFF VALVE The manifold block containing the pushoff sequence valve cartridge and apron sequence valve cartridge is used to control two hydraulic circuits with one hydraulic remote. When the tractor hydraulic remote is activated, oil flows first to the apron cylinders until they are fully extended. -
Page 27: Hydraulic Valve Ports Assembly
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Hydraulic Valve Ports Assembly PART DESCRIPTION Supply Line Pushoff Cyl., (Rod End)-Apron Cyl., Right side (Base End)-Supply Line Pushoff Cylinder, (Base End) Apron Cylinder, Right side, (Rod end) Apron Cylinder, Left side, (Base end) Apron Cylinder, Left side, (Rod end) CBGB Counterbalance Valve, adjustable... -
Page 28: Hydraulic Valve Seals
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Hydraulic Valve Seals PART DESCRIPTION AHA-00043 Adapter: Str. Sw. 1 1/16 M ORB X 1/2 FP AHA-00048 Adapter: 90 Deg. Swiv. 1 1/6 M ORB X 1/2 FP AHA-00046 6 ORB Plug AHS-00153 O-Ring for 12 M ORB Fitting AHA-00047 Adapter: 90 Deg. -
Page 29: Hydraulic Plumbing (I-180Ts2)
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Hydraulic Plumbing (I-180TS2) PART DESCRIPTION A125116-1 Tubing, Front, Top, Far Left A125118 Tubing, Front, 2nd From Left A125117-1 Tubing, Front, Top, 2nd From Right A125116-2 Tubing, Front, Top, Far Right A125121 Tubing, Top, Outer Right Side... -
Page 30: Parts - Hydraulic Plumbing (I-180Ts2) Illustration
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Parts - Hydraulic Plumbing (I-180TS2) Illustration Front www.ashlandind.com... -
Page 31: Parts - Hydraulic Plumbing (I-180Ts2) Illustration
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Parts - Hydraulic Plumbing (I-180TS2) Illustration Rear www.ashlandind.com... -
Page 32: Hydraulic Hoses (I-180Ts2)
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Hydraulic Hoses (I-180TS2) PART DESCRIPTION A125297 Barrel End, R. Lift Cyld. to Top Front Tube - 23.5" A125298 Rod End, R. Lift Cyld. To Top Rear Tube - 31" A125299 L & R Front Top Tube to Rear Top Tube - 48"... -
Page 33: Parts - Hydraulic Hoses (I-180Ts2) Illustration
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Parts - Hydraulic Hoses (I-180TS2) Illustration www.ashlandind.com... -
Page 34: Illustration: Hydraulic Schematic: I-180Ts2
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Illustration: Hydraulic Schematic: I-180TS2 www.ashlandind.com... -
Page 35: Parts - Nitrogen Over Hydraulic Accumulator
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Parts - Nitrogen over Hydraulic Accumulator PART DESCRIPTION A155H67 Hose, 3/4” x 16” MORB with sweep A125009 Bracket, Welded with bolts A125005 Accumulator Cylinder www.ashlandind.com... -
Page 36: Decals
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Decals PART DESCRIPTION ADS-00001 Large Ashland ADS-00002 Small Ashland ADS-00012 I-180 ADS-00005 ADS-00025 ADS-00003 Black Wedge, Gradient ADS-STRIPEKIT Black Stripe Kit ADS-00019 Grease 750464 High Pressure Fluid Hazard ADS-00011 Pinch Point ADS-00015 Caution - Tandem Use www.ashlandind.com... -
Page 37: Decals Illustration (I-180Ts2)
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Decals Illustration (I-180TS2) www.ashlandind.com... -
Page 38: Grease Locations 180Ts2
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Grease Locations 180TS2 www.ashlandind.com... -
Page 39: Maintenance Check List
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Maintenance Check list 1. Grease all zerks. Every 8 hours of operation. See Lubrication Points section on next page. 2. Greasing the hubs. Re-pack wheel bearings after 300 hrs of operation. Completely clean grease out of hub and bearings every 1200 hours of operation. 3. -
Page 40: Pushing The Earthmover
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Pushing the Earthmover PUSHING THE EARTHMOVER This scraper was designed to be pushed when equipped with the optional push- bar. However, Ashland Industries, Inc. STRONGLY recommends using extreme caution when pushing the earthmover to prevent any unnecessary damage. CAUTION! The earthmover must be pushed in a straight line with a maximum of a 100 hp dozer. -
Page 41: Tire Service
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Tire Service The task of servicing tires and wheels can be extremely dangerous and should be performed by trained personnel only, using the correct tools and following specific procedures. Do not attempt to mount, demount or inflate a tire if you do not have the proper equipment and experience to perform the job. -
Page 42: Torque Specifications
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Torque Specifications TORQUE SPECIFICATIONS Bolt Torque Diameter Ft-lbs 5/16” 3/8” 7/16” ½” 9/16” 5/8” ¾” 7/8” 1” 1-1/8” 1280 Lug Nuts 85-100 /9 yd 450- 11/13 yd 750-15 yd & up LUBRICATION 1. Grease all zerks every 8 hrs of operation with high quality, general-purpose grease. -
Page 43: Troubleshooting
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Troubleshooting Introduction With proper care and maintenance, your Ashland Scraper will give many years of reliable service. When a situation arises where the earthmover performance is not satisfactory, this section will give some ideas on finding and correcting the problem. -
Page 44: Warranty Statement
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Warranty Statement Limited Warranty Statement shland Industries Inc. warrants each new product to be free from defects in material and workmanship. This warranty is pplicable only for the normal service life expectancy of the product or components, not to exceed six consecutive months from the date of delivery of the new Ashland Industries product to the purchaser, or the date the product is first ut into service via a rental agreement or other means, whichever occurs first.
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