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Ashland Earthmovers I-180TS2 Parts Manual

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I-180TS2
PARTS MANUAL
Ver. 0209
Ashland Industries Inc.
1115 Rail Drive
P.O. Box 717
Ashland, WI. 54806
877-634-4622 Toll Free - phone
715-682-4622 phone
715-682-9717 fax
www.ashlandind.com


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  • Page 1 I-180TS2 PARTS MANUAL Ver. 0209 Ashland Industries Inc. 1115 Rail Drive P.O. Box 717 Ashland, WI. 54806 877-634-4622 Toll Free - phone 715-682-4622 phone 715-682-9717 fax www.ashlandind.com...
  • Page 2 I-180TS2 Transport Links IMPORTANT Please locate red Transport Links and remove prior to operation. Retract Lift Cylinder Circuit, Remove Safety Snap Pin, Remove link and replace into storage position as shown in figure 2. Do not use Transport Locks until scraper is completely empty of soil.

  • Page 3: How To Order Parts

    I-180TS2 How to Order Parts HOW TO ORDER PARTS: IMPORTANT Parts must be ordered through your local authorized ASHLAND dealer. Be sure to state MODEL and SERIAL NUMBER of your machine, PART NUMBER, DESCRIPTION and QUANTITY needed. Unless this is done, we cannot provide prompt service or assure shipment of the correct parts.
  • Page 4 I-180TS2 Operators and Maintenance Instructions OPERATORS AND MAINTENANCE INSTRUCTIONS This scraper is a durable piece of equipment and with proper care will yield many years of trouble free operation. The scraper requires a power source with TWO 4 way (double acting) hydraulic control valves.

  • Page 5: Safety Guidelines

    I-180TS2 Safety Guidelines SAFETY SIGNAL WORDS Note the use of the signal words DANGER, WARNING and CAUTION with the safety messages. The appropriate signal word for each has been selected using the following guidelines: DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
  • Page 6 I-180TS2 Illustration Assembly Page #5 Ashland Industries Toll-free:877-634-4622 Fax:715-682-9717...
  • Page 7 I-180TS2 Icon Swivel Hitch Part No. A125224 Key Number Part Number Description A125224-01 Yoke: A-Frame swivel A125224-03 Bracket: 10 Hole A125224-04 Pin: Main Vertical A125224-05 Spacer: 6” A125224-07 Bushing A125224-08 Seal: O-ring A125224-09 Seal: O-ring A125224-40 Weld-on Ring A125224-13 Spacer: 6”...
  • Page 8 I-180TS2 Front Section Frame Key Number Part Number Description A123320 Front Section A123320-08 2” ID x 3-1/2” OD x 3” long bronze bushing A123456 Trunion mount block AFB-00039 "Bolt, 3/4” NC x 5-1/2” long, gr. 8" AFW-00002 3/4” lock washer...
  • Page 9 I-180TS2 Lift Cylinder 5-1/2 x 20 Part No. 125044 Key Number Part Number Description A123326-1 Piston Rod: 2-1/2” A125044-02 "Barrel Weldment, 5-1/2”" A125159-34 1-3/4 NF Locknut A125044-04 "Piston, 5-1/2”" A125044-05 "Gland, 5-1/2”" A123324-6 Rod Seal A123324-3 Wear Band ID for Gland A125044-10 "Wear Ring, 5-1/2”"...
  • Page 10 I-180TS2 Apron Assembly Key Number Part Number Description A123322 Apron Model I-180-TS A123299-10 "Bushing, 2- 2/8” O.D. x 2” I.D. x 1-1/2” long with grease groove" A123322-14 "Pin: 2” x 3-3/4” long, For Apron cyl rod end" A123358 Flanged Bolt Bushing AFB-00079 Bolt: 5/8 X 1 1/2"...
  • Page 11 I-180TS2 Apron Cylinder I-180TS2 Part No. A125065 Key Number Part Number Description A125065-1a O-RING (-248) A125065-1b B/U RING 5” OD X 1-8” C.S. (-248) A125065-2 ROD SEAL U-CUP AHS-00096 WIPER SEAL A125065-4 WEAR RING A123324-9 PISTON SEAL = PSP TYPE...
  • Page 12 I-180TS2 Bowl & Frame Assembly Illustration Page #11 Ashland Industries Toll-free:877-634-4622 Fax:715-682-9717...
  • Page 13 I-180TS2 Bowl & Frame Assembly Parts I-180TS2 Key Number Part Number Description A123321 Bowl and frame assembly AFB-00094 Flanged Bolt: 3/8” NC x 1” long A123369-1L Left side dirt shield A123369-1R Right side dirt shield A125018 Bushing: 2-3/8” OD x 2” ID x 1-1/4 Lg A125103 "Left &...
  • Page 14 I-180TS2 Pushoff Assembly Key Number Part Number Description A123323 Pushoff Assembly A125023 Grease line, Outside floor roller 48" A123323-21 Pin: 1-1/4” x 4-1/8” long AFP-00001 Cotter Pin: 1/4" x 3" A10163 Bushing: 1-3/4” O.D. x 1-1/4” I.D. A10164 Roller AFW-00015...
  • Page 15 I-180TS2 Pushoff Cylinder 4" Bore x 60" Stroke Part No. A125178 Key Number Part Number Description A123360-01 BARREL A123360-10 O-RING A123360-11 WEAR RING A123360-12 ROD SEAL A123360-13 WIPER A123360-14 O-RING A123360-15 BACK-UP RING A123360-16 "SEAL KIT, INCLUDES ITEMS 8 - 15"...

  • Page 16: Wheel Assembly

    I-180TS2 Wheel Assembly Key Number Part Number Description A125008 Outer Seal CRWH! A123359-03 Cap-Seal Mount A125016 Outer Bearing Cone 77375 A125017 Outer Bearing Cup 77675 A125013 Spindle Nut A125015 Inner Bearing Cup A125014 Inner Bearing Cone A125007 Inner Seal CRSHA1...

  • Page 17: Grease Locations

    I-180TS2 Grease Locations Page #16 Ashland Industries Toll-free:877-634-4622 Fax:715-682-9717...
  • Page 18 I-180TS2 Hydraulic Manifold Assembly IMPORTANT: This Hyd. Manifold was integrated into production April, 2006 It replaces A125070 valve. For older machines see master parts book on Ashlandind.com. HYDRAULIC MANIFOLD ASSEMBLY A125174 SETTING THE APRON AND PUSHOFF VALVE The manifold block containing the pushoff sequence valve cartridge and apron sequence valve cartridge is used to control two hydraulic circuits with one hydraulic remote.
  • Page 19 I-180TS2 Hydraulic Valve Assembly Ports Key Number Description Supply Line Pushoff Cyl. (Rod End)-apron Cyl., Right side (Base End) - Supply Line Pushoff Cylinder, (Base end) Apron Cylinder, Right side, (Rod end) Apron Cylinder, Left side, (Base end) Apron Cylinder, Left side, (Rod end)
  • Page 20 I-180TS2 Hydraulic Valve Seals ITEM PART NO. DESCRIPTION AHA-00076 Adapter: Str. Swiv ½ MP X ½ FP. 109 Rest AHA-00043 Adapter: Str. Sw. 1 1/16 M ORB X ½ FP AHA-00048 Adapter: 90 Deg. Swiv. 1 1/16 M ORB X ½ FP...
  • Page 21 I-180TS2 Hydraulic Schematic Tractor Key Number Description Counter Balance Valve Check Valve Directional Control Valve Sequence Valve Page #20 Ashland Industries Toll-free:877-634-4622 Fax:715-682-9717...

  • Page 22: Maintenance Checklist

    I-180TS2 Maintenance check list AINTENANCE HECKLIST 1. Grease all zerks. Every 8 hours of operation. See Lubrication Points section on next page. 2. Greasing the hubs. Re-pack wheel bearings after 600 hrs of operation. Completely clean grease out of hub and bearings every 1200 hours of operation.

  • Page 23: Torque Specifications

    I-180TS2 Torque Specifications TORQUE SPECIFICATIONS Bolt Torque Diameter Ft-lbs 5/16” 3/8” 7/16” ½” 9/16” 5/8” ¾” 7/8” 1” 1-1/8” 1280 Lug Nuts LUBRICATION 1. Grease all zerks every 8 hrs of operation with high quality, general-purpose grease. Grease until grease flows from around pin.

  • Page 24: Troubleshooting

    I-180TS2 Troubleshooting TROUBLESHOOTING Introduction With proper care and maintenance, the I-180TS will give many years of reliable service. When a situation arises where the earthmover performance is not satisfactory, this section will give some pointers on finding and correcting the problem.

  • Page 25: Limited Warranty Statement

    I-180TS2 Warranty Statement Limited Warranty Statement Ashland Industries Inc. warrants each new product to be free from defects in material and workmanship. This warranty is applicable only for the normal service life expectancy of the product or components, not to exceed six consecutive months from the date of delivery of the new Ashland Industries product to the purchaser, or the date the product is first put into service via a rental agreement or other means, whichever occurs first.

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