I-PEX CABLINE-CX II With Cover Assembly Manual

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ASM-17008

Document No.

CABLINE

S19503

S17876

S17752

Rev.

ECN

Confidential C

-CX II PLUG With Cover

Part No. 20977

Assembly Manual

September 4, 2019

November 28, 2017

October 13, 2017

Date

S.Yamaguchi

R.Hoshino

Prepared by

I-PEX Inc.

1 / 16

T.Kurachi

T.Yayoshi

Checked by

QKE-DFFDE09-04 REV.8

H.Ikari

M.Takemoto

Approved by

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Summary of Contents for I-PEX CABLINE-CX II With Cover

Page 1 Assembly Manual S19503 September 4, 2019 S.Yamaguchi T.Kurachi H.Ikari S17876 November 28, 2017 R.Hoshino T.Yayoshi M.Takemoto S17752 October 13, 2017 R.Hoshino T.Yayoshi M.Takemoto Rev. Date Prepared by Checked by Approved by Confidential C I-PEX Inc. QKE-DFFDE09-04 REV.8 1 / 16...
Page 2 Document No. CABLINE-CX II PLUG With Cover Assembly Manual ASM-17008 1. 目的 (Purpose)： CABLINE-CX II PLUG におけるケーブルの半田付け手順及び SHELL-A, LOCK BAR ASS’Y の組み付けについて明記する。 This manual is to explain the soldering method / process of the CABLINE-CX II PLUG with cable, and assembly of SHELL-A, LOCK BAR ASS’Y. 2.
Page 3 Document No. CABLINE-CX II PLUG With Cover Assembly Manual ASM-17008 4. パルスヒート条件[推奨] (Recommended pulse heat condition) Micro-Coax ①アイドリング温度 (Idle temp.) 150℃ ②1 ヒート設定温度 (1 heat temp.) 220℃ ③ 〃立ち上がり時間 ( 〃 rise time) 0.5sec. ④ 〃維持時間 ( 〃 holding time) 2.0sec.
Page 4 Document No. CABLINE-CX II PLUG With Cover Assembly Manual ASM-17008 5. 作業手順 (Work procedures)： 5-1. 芯線の半田付け (Soldering of center-conductor) ①まず適合ケーブルの端末処理形状を下図の様にして下さい。 The cables have to be fabricated as shown below in advance of soldering. 【Micro coax cable】 Unit: mm Micro coax cable #39 : Not recommended for high speed signal transfer Confidential C 4 / 16...
Page 5 Document No. CABLINE-CX II PLUG With Cover Assembly Manual ASM-17008 【Discrete cable】 Unit: mm Confidential C 5 / 16...
Page 6 Document No. CABLINE-CX II PLUG With Cover Assembly Manual ASM-17008 ② ディスペンサー等でコンタクトにフラックスを塗布し、全コンタクトにフラックスが塗布されたことを確認して下さい。 Apply flux to contact by the dispenser etc., and please confirm all contacts were applied flux. Applying Flux area Fig.1 After applying flux Photo.1 After applying flux ※Photo.2 のようにフラックスを塗布し過ぎないで下さい。フラックスの飛散及びフラックス過多による嵌合部への染み出しの原因となります。...
Page 7 Document No. CABLINE-CX II PLUG With Cover Assembly Manual ASM-17008 ③ 半田付け部に半田バーをセットする。 Pre-set and locate solder bar at center of soldering point. Solder Bar Fig.2 Set solder bar ④ケーブルをセットする。 Set the cable. Fig.3 Setting Cable (MCX) ※Discrete cable を使用する場合は、Jacket の先端と製品のリブの端が合うようにセットして下さい。 When using a discrete cable, set it so that the end of the jacket and the end of the product rib match.
Page 8 Document No. CABLINE-CX II PLUG With Cover Assembly Manual ASM-17008 ⑤ 芯線をパルスヒートにて半田付けする。半田付け状態は、photo.3 参照。 Solder the cable center conductor and connector with pulse heater. See photo.3 of soldering condition. Photo.3 AWG#44 ※万が一、極間が短絡した場合は、再度パルスヒートにて加熱を行って下さい。製品にダメージを与える恐れがある為、回数は 1 回だけです。短絡が直らない場合は、NG 箇所のみ半田コテにて手修正して下さい。 ※When solder bridge is appeared between the terminal, try heating again with pulse heater only one time.
Page 9 Document No. CABLINE-CX II PLUG With Cover Assembly Manual ASM-17008 ※Discrete cable を使用する場合は、SHELL-A を取り付ける前に結線部に絶縁テープを貼りつけて下さい。 When using a discrete cable, please apply an insulating tape to the connection before assemble SHELL-A. Insulating tape Fig. 5 Insulating tape position HOUSING 及びケーブルのジャケットには掛からないようにお願いします。 Unit: mm SHELL-A の浮きが発生する可能性があります。...
Page 10 Document No. CABLINE-CX II PLUG With Cover Assembly Manual ASM-17008 5-2. SHELL-A 取扱注意事項 (Cautions in treating SHELL A) SHELL-A はキャリア付きリール状態にて納品されます。SHELL-A をキャリアから折り取る手順を明記します。 SHELL A is delivered in the reel with a carrier. The following is the method to cut SHELL A from Carrier. ①...
Page 11 Document No. CABLINE-CX II PLUG With Cover Assembly Manual ASM-17008 注意：下写真（赤矢印）の様に無理やり引っ張ったりして切り離すとバリや変形の原因になります。 Caution: By pulling like the photo below to cut off by force (Red arrow direction), burrs and transformation can be caused. Photo.10 Cut by force (Bad example) 5-3. LOCK BAR ASS’Y 組み付け (Assembly of LOCK BAR ASS’Y) Fig.7 の様に...
Page 12 Document No. CABLINE-CX II PLUG With Cover Assembly Manual ASM-17008 5-4. SHELL-A 組み付け (Assembly of SHELL-A) ① Fig.8 の様に LOCK BAR ASS’Y をケーブル側に 120°傾け、 HOUSING ASS’Y の上側から SHELL-A の赤斜線部(Fig.9)を押し、組み付ける。 LOCK BAR ASS'Y is tilted to the cable side 120 degrees. Place the SHELL-A on the upper surface of the HOUSING ASS’Y and push only the red shaded areas to assemble them.
Page 13 Document No. CABLINE-CX II PLUG With Cover Assembly Manual ASM-17008 ※★ point ①(Fig.10)は、コネクタを正面から見て以下のように確認して下さい。 Check ★ point ①(Fig.10) from the front of connector as shown below. Check ★ point ① VIEW Y Red line below blue line Red line is above blue line Fig.10 Confirm whether SHELL-A Confidential C 13 / 16...
Page 14 Document No. CABLINE-CX II PLUG With Cover Assembly Manual ASM-17008 ※★ points ②,③が適切に組み立てられているか確認して下さい。 Confirm whether (Fig.11 ★ points ②,③) is assembled properly and SHELL-A locks properly. ★ point ② LOCK BAR ASS’Y Opened LOCK BAR ASS’Y Closed ★ point ③ Fig.11 Assembly of SHELL-A Confidential C 14 / 16...
Page 15 Document No. CABLINE-CX II PLUG With Cover Assembly Manual ASM-17008 ② SHELL-A,B と Ground Bar を半田コテにて全箇所半田付けする。（Fig.12,13◆部）半田コテの条件は、8 頁参照。 SHELL-A, B and Ground Bar are soldered with the soldering iron at all designated points. (Fig.12,13◆point) Conditions of Soldering iron refer to sheet 8. Top view ◆Points Top solder leaking...
Page 16 Document No. CABLINE-CX II PLUG With Cover Assembly Manual ASM-17008 5-5. ケーブル固定 (Cable fixation) ケーブルと SHELL を接着剤にて固定する。推奨接着剤： LOCTITE 352 Fix the cable and SHELL with the bond. Recommended Bond: LOCTITE 352 Fig.14 Bonding Bonding SECT. Z-Z Fig.15 Soldering / Bonding Confidential C 16 / 16...

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20977-040t-01