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SuperATV IN-RRK-P-RZR1K Installation Instructions Manual

Radiator relocation kit for polaris rzr xp 1000

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2753 Michigan Road • Madison, Indiana 47250 • 855-743-3427
Wiring Extension
Wiring Extension
Need help with your installation?
sales@superatv.com
1-855-743-3427
®
© 2020 SuperATV.com
. All Rights Reserved.
Mount - L
Mount - R
www.superatv.com
8:00am - 8:00pm EST M-Th
8:00am - 7:00pm EST Friday
9:00am - 2:00pm EST Saturday
INSTALLATION INSTRUCTIONS
Radiator Relocation Kit
for Polaris RZR XP
*used with SuperATV Radiators only
Read instructions and view illustrations before beginning.
1000
®
Fan Bracket x 2
*Spacer x 4
Clamp x 6
Elbow
Hose
Thank You
For Choosing
IN-RRK-P-RZR1K 4/28/2020

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Summary of Contents for SuperATV IN-RRK-P-RZR1K

  • Page 1 Mount - R *Spacer x 4 Clamp x 6 Elbow Wiring Extension Wiring Extension Hose *used with SuperATV Radiators only Need help with your installation? Read instructions and view illustrations before beginning. Thank You sales@superatv.com www.superatv.com For Choosing 8:00am - 8:00pm EST M-Th...
  • Page 2 Overflow Tube remove Upper Radiator Brackets (driver) remove Front Shocks for easiest access (passenger) unplug Fan wiring IN-RRK-P-RZR1K...
  • Page 3 Radiator disconnect Hoses from Radiator disconnect stock Hoses from Tubes (passenger) disconnect Hoses (passenger) IN-RRK-P-RZR1K...
  • Page 4 Hoses from Tubes (passenger) remove Surge Tank IN-RRK-P-RZR1K...
  • Page 5 - Remove Radiator from machine. - Remove Fan from Radiator. IN-RRK-P-RZR1K...
  • Page 6 - Use a hole saw and create a Ø2” hole in Cargo Box. - Insert Hose and route to Water Pump. leave approximately 13” of Hose Ø2” hole - Cut Hose to fit and secure to Water Pump with Clamp. (passenger) IN-RRK-P-RZR1K...
  • Page 7 13” of Hose (driver) Ø2” hole Cut stock Inlet Hose to approximately 12” - Install Elbow to stock Inlet Hose; secure with Clamp. - Secure stock Inlet Hose with stock Clamp. - Cut previously installed Hose to fi t and secure to Elbow with Clamp. Clamp x 2 stock Elbow (passenger) IN-RRK-P-RZR1K...
  • Page 8 - Remove stock Cage hardware shown; repeat for passenger side. remove (driver) DO NOT TIGHTEN ANY HARDWARE COMPLETELY WHEN INSTALLING COMPONENTS - Install Mounts with hardware shown. Mount - L Mount - R 2 each M10 x 50mm M10 Washer Washers between Mount and Cage IN-RRK-P-RZR1K...
  • Page 9 - Install Fan Bracket to Mount - R with hardware shown. Fan Bracket M8 x 25mm 2 each if SuperATV Radiator is being installed, place provided Spacers between Mount - R and Fan Bracket M8 Nut - Secure Radiator to Mounts with hardware shown.
  • Page 10 Fan Bracket 2 each M8 x 25mm M8 Nut if SuperATV Radiator is being installed, place provided Spacers between Mount - L and Fan Bracket - Install Fan to Fan Brackets with hardware shown. M6 x 12mm Center assembly between Cage and tighten all hardware completely.
  • Page 11 Front Shocks - Connect Wiring Extension to stock Fan Harness. - Route through Firewall. Wiring Extension (passenger) - Route Wiring Extension under Tunnel and to rear of machine. Wiring Extension (passenger) IN-RRK-P-RZR1K...
  • Page 12 Wiring Extension (passenger) - Route Wiring Extension up and into Cargo Box; connect to Fan. - Install Surge Tank to Cargo Box with hardware shown. Connect Overfl ow Tube to Radiator. Surge Tank 2x - #10 x 3/4” Wiring Extension (passenger) IN-RRK-P-RZR1K...
  • Page 13 The Buyer is also responsible to obey all ® applicable federal, state, and local laws and ordinances when operating his/her vehicle while using this product, and the Buyer agrees to hold SuperATV harmless from any ®...