Wenglor P1XF001 Operating Instructions Manual

Wenglor P1XF001 Operating Instructions Manual

Color sensor

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P1XF001
Color Sensor
Operating Instructions
Subject to change without notice
Available as PDF version only
Version: 3.0.0
Software: wTeach2
Status: 29.03.2017
www.wenglor.com

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Summary of Contents for Wenglor P1XF001

  • Page 1 P1XF001 Color Sensor Operating Instructions Subject to change without notice Available as PDF version only Version: 3.0.0 Software: wTeach2 Status: 29.03.2017 www.wenglor.com...
  • Page 2: Table Of Contents

    5.2. Electrical Connection 5.3. Diagnostics Overview of Functions 6.1. Default Settings 6.2. Function Definitions 6.3. Menu structure Settings 7.1. Assistant 7.2. Causes for Triggering of Error Indication (display) 7.3. Run 7.4. Pin function 7.5. Windows-Teach-in 7.5.1. Sample-Teach-in 7.5.2. Tolerance P1XF001...
  • Page 3 7.5.3. Tolerance R/O/Y/G/B/V and H/S/L 7.6. Assignment Teach-in 7.7. NO/NC Output Function 7.8. NPN PNP 7.9. On-Delay 7.10. Off-Delay 7.11. Impulse 7.12. Switching Thresholds 7.12.1. Thresholds in the Detection operating mode 7.12.2. Thresholds In the Assignment operating mode 7.13. Error or Contamination Output 7.14.
  • Page 4: General

    1. General 1.1. Information Concerning these Instructions • These instructions apply to the product with ID code P1XF001. • They make it possible to use the product safely and efficiently. • These instructions are an integral part of the product and must be kept on hand for the entire duration of its service life.
  • Page 5: Limitation Of Liability

    • The contents of these instructions are protected by copyright law. • All rights are reserved by wenglor. • Commercial reproduction or any other commercial use of the provided content and information, in particular graphics and images, is not permitted without previous written consent from wenglor. Color Sensor...
  • Page 6: For Your Safety

    2. For Your Safety 2.1. Use for Intended Purpose The spectral composition of the colors of objects can be measured and analyzed with the P1XF001 6-band Multi-Spectral Sensor. Innovative color chip technology divides the selected color spectrum into six spectral ranges (ROYGBV color space) with separately adjustable tolerance ranges.
  • Page 7: Personnel Qualifications

    2.3. Personnel Qualifications • Suitable technical training is a prerequisite. • In-house electronics training is required. • Trained personnel must have uninterrupted access to the operating instructions. WARNING! Risk of personal injury or property damage in case of incorrect initial start-up and maintenance! Personal injury and damage to equipment may occur.
  • Page 8: Technical Data

    3. Technical Data Order No. P1XF001 Technical Data Optical Characteristics Spectral Sensitivity 450…700 nm Light Source White Light Electrical Characteristics Supply Voltage 10...30 V DC Supply Voltage with IO-Link 18...30 V DC Current Consumption (Ub = 24 V) ~ 260 mA...
  • Page 9: Housing Dimensions

    3.1. Housing dimensions Color Sensor...
  • Page 10: Connection Diagram

    Pink Ethernet Gigabit bidirect. data line (A-D) Encoder A/A (TTL) Green/Yellow Encoder 0-pulse 0-0 (TTL) Encoder B/B (TTL) 3.3. Complementary Products wenglor offers Connection Technology for field wiring. Suiting Connection Technology No. Fiber Optic Cables IO-Link-Master Interface Cable S232W3 P1XF001...
  • Page 11: Layout

    System overview P1XF Complementary Products Connection Cable S232W3 Fiber Optic Cables FL2002 0,5 m Connection Equipment FL2004 0,5 m M12 × 8-pin FL2102 0,5 m Suitable Connection Technology FL2104 0,5 m Connection Equipment FL30/50 0,05 m M12 × 1;4-pin FL3302 0,5 m Suitable Connection Technology FL3304...
  • Page 12: Control Panel

    20 = Enter Button 22 = Up Button 23 = Down Button 60 = Display 3.6. Scope of Delivery • P1XF001 • UEM30ME-01 • Quickstart 4. Transport and Storage 4.1. Transport Upon receipt of shipment, inspect the goods for damage in transit. In the case of damage, conditionally accept the package and notify the manufacturer of the damage.
  • Page 13: Installation And Electrical Connection

    • Remove the protective cap from the sensor before attaching fiber-optic cables. • Protect fiber-optic cables from mechanical influences! 1 Color Sensor 3 adapter No. 1 2 wenglor® Fiber Optic 4 Sleeve Nut ATTENTION! Risk of property damage in case of improper installation! The product may be damaged.
  • Page 14: Diagnostics

    • Shut down the machine. • With the help of the diagnostics information, analyze and eliminate the cause of error. • If the error cannot be eliminated, please contact wenglor’s support department. • Do not operate in case of indeterminate malfunctioning.
  • Page 15: Overview Of Functions

    6. Overview of Functions 6.1. Default Settings P1XF001 Pin function Switching Output E/A2 Switching Output E/A3 Switching Output Switching Output Switching Output Switching Output E/A7 Switching Output Switching Output Switching Output Switching Output Switching Output Switching Output Outputs Teach mode...
  • Page 16: Function Definitions

    Test Input For checking to ensure that the outputs are correctly connected 32 Interface Baud rate setting Language User language selection Info Information regarding the device Reset Restoration of default settings Password Changing the password and disabling the display P1XF001...
  • Page 17: Menu Structure

    6.3. Menu structure • Connect the sensor to the supply voltage. After initialization the sensor shows the indication screen and is ready for operation. During the first commissioning and after a reset you can first of all select the menu language by simply pressing a button (see „7.23.
  • Page 18 Menu items that are presented in bold are Assistant Teach Output always displayed in the menu. The other menu items appear only when  On Expert Menu  Off the Expert Menu is activated. P1XF001...
  • Page 19  Detection ROYGBV  Detection HSL Operating Mode  Assignment  1  32  1024  2  64  2048 Filter  4  128  4096  8  256  16  512  Automatic  Dark ...
  • Page 20: Settings

     OK Sample Teach-in  NOK Sample Teach-in  Back   Exit Would you like to teach in Select “Yes” to teach in another color to another output. Select “No” to exit another output? the assistant.  P1XF001...
  • Page 21: Causes For Triggering Of Error Indication (Display)

    7.2. Causes for Triggering of Error Indication (display) 1 2 3 4 5 6 7 8 9 10 11 12 • Not enough light is reflected. • Very small objects, or objects which do not reflect well, are located within the working range. •...
  • Page 22: Pin Function

    • Align the spot to the object. • Press the “OK” key. → The tolerance is increased. 2) Teach in an NOK sample • Align the spot to the object. • Press the “NOK” key. → The tolerance is decreased. P1XF001...
  • Page 23: Tolerance

    7.5.2. Tolerance NOTE! The menu item is only visible if the expert menu is set to “off”. Function Description Tolerance Changing tolerance Maximum:  Maximum Tolerance is set to a maximum value.  Very large Very large: Tolerance is set to a very large value. ...
  • Page 24: Assignment Teach-In

    (supply) and the output. If the sensor switches, the output is connected with the negative pole via an electric switch. Push-pull: Push-pull output. Acts like an electronic switch which optionally switches the output to the positive pole or the negative pole. P1XF001...
  • Page 25: On-Delay

    7.9. On-Delay Function Description On-Delay Setting of On-Delay A1 Switch By pressing the “+” or “–” button, a On-Delay from 0 ms to 10000 ms can be On-Delay set. The On-Delay is an adjustable extension of the response time.  10 ms Keep the button pressed to achieve larger jumps in value.
  • Page 26: Impulse

    The switching thresholds can be set manually via IO-Link or via the RS-232 port, for example with the help of wenglor’s wTeach configuration software. The software can be downloaded free of charge at: www.wenglor. com → Product World → Search (Enter the product number) → Download...
  • Page 27: Thresholds In The Detection Operating Mode

    7.12.1. Thresholds in the Detection operating mode In the “Detection” operating mode, an upper and a lower threshold can be set for each individual hue, for sa- turation and for brightness. And thus a separate window width is possible for each channel. Switching points: The following switching points are calculated on the basis of the measured value during Teach-In: Hoff...
  • Page 28: Thresholds In The Assignment Operating Mode

    The input is activated when operating voltage is off.  Back   Run An operation is triggered by applying an edge to the input (i. e. by changing the electrical signal from negative to positive or vice versa). P1XF001...
  • Page 29: External Teach-In Input

    7.15. External Teach-in Input When the pin is set up as an input for external teach-in, you can select whether the input is Ub active or Ub inactive and which output will be taught in externally: Function Description E3 External Teach-in Setting E2, E3 and/or E7 input (example) ...
  • Page 30: Expert Menu

    Thus, one of the outputs is always enabled in this operating mode. Thus, the reliable assignment of all object colors is possible. P1XF001...
  • Page 31: Filter

    7.19. Filter NOTE! The menu item is only visible if Expert Menu “On” has been set. Function Description Filter Number of values for averaging.  4 The filter (filter size) is the number of measured values the sensor uses for avera- ...
  • Page 32: Test Input

    Setting the baud rate  4800 4800: 4800 Baud  9600 9600: 9600 Baud  19200 19200: 9200 Baud  38400 38400: 38400 Baud (standard setting)  57600 57600: 57600 Baud  115200 115200: 115200 Baud  Back   Run P1XF001...
  • Page 33: Language

    7.23. Language The menu language can be changed in the menu item “Language”. The user is automatically prompted for his desired language at initial operation and after each reset.. NOTE! The menu item is only visible if the expert menu is set to “on”. Function Description Language...
  • Page 34: Password

    The password function is deactivated upon shipment from the factory. It must be assured that the selected password is noted before any changes occur. If the password is forgotten, it has to be overwritten with a master password. The master password can be requested by e-mail from support@wenglor.com. P1XF001...
  • Page 35: Interfaces 8.1. Rs-232

    Adjustable baud rate, 8 data bits, no parity, 1 stop bit Connect the sensor to the PC or the controller as follows using wenglor’s S232W3 interface cable: • Insert the S232W3 interface cable into plug no. 2 directly at the sensor.
  • Page 36: Proper Disposal

    Furthermore, wenglor herewith explicitly informs the user that these operating instructions are only a general description of technical procedures whose implementation may not be suitable in all cases as descri- bed in this document.
  • Page 37: Appendix

    12. Appendix 12.1. Index of Abbreviations Abbreviation Meaning Output Input Direct current Kilohertz Light Emitting Diode Milliamperes Millimeters Milliseconds Normally closed Normally Open Negative-positive-negative Number OLED Organic light emitting display Positive-negative-positive Operating voltage Volts z.B. For example °C Degrees Celsius Kelvin Color Sensor...
  • Page 38: Frequently Asked Questions (Faq)

    The size of the window is defined as window width. The sensor is switched when an object is within the window. → This operating mode is well suited for identifying the known object from an unknown sample. Differentiati- on amongst very fine color nuances is also possible in this operating mode. P1XF001...
  • Page 39: Change Index, Operating Instructions

    • Addition of operating mode “detection ROYGBV” Software: wTeach2 3.0.0 29.03.17 (valid from firmware 1.3.1). Firmware: 1.3.1 • Other corrections. 12.4. EU Declaration of Conformity The EU declaration of conformity can be found on our website at www.wenglor.com in download area. Color Sensor...

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