Desoutter BLRTC025-2350-10S Product Instructions

Desoutter BLRTC025-2350-10S Product Instructions

E-pulse cordless nutrunner
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Model
BLRTC025-2350-10S
BLRTC025-2350-4Q
Download the latest version of this document at
http://www.desouttertools.com/info/6159929460_EN
Read all safety warnings and instructions
Failure to follow the safety warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference
E-Pulse Cordless Nutrunner
Product Instructions
Part number
6151660250
6151660260
WARNING
Printed Matter No. 6159929460_EN
Issue No.
01
Date
07/2020
Page
1 / 32

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Summary of Contents for Desoutter BLRTC025-2350-10S

  • Page 1 Date 07/2020 Page 1 / 32 E-Pulse Cordless Nutrunner Product Instructions Model Part number BLRTC025-2350-10S 6151660250 BLRTC025-2350-4Q 6151660260 Download the latest version of this document at http://www.desouttertools.com/info/6159929460_EN WARNING Read all safety warnings and instructions Failure to follow the safety warnings and instructions may result in electric shock, fire and/or serious injury.
  • Page 2: Table Of Contents

    Table of Contents Product Information .......................... 4 General Information......................... 4 Warranty.......................... 4 Website .......................... 4 Information about spare parts .................... 4 Dimensions .......................... 4 CAD files .......................... 5 Overview ............................ 5 General overview ......................... 5 Product description ...................... 6 Technical data........................ 7 Accessories.......................... 8 WI-FI settings ........................ 8 Default tool Ethernet configuration.................. 10 Installation............................ 11 Installation Instructions........................ 11 Inserting the battery pack.................... 11 How to connect the tool to CVIMONITOR................ 11...
  • Page 3 Upgrading tool firmware ..................... 25 Troubleshooting .......................... 26 What if the tool is locked ....................... 26 List of user infos related to the tools.................... 26 07/2020 3 / 32...
  • Page 4: Product Information

    • The product warranty relies on the correct use, maintenance, and repair of the tool and its component parts. • Damage to parts that occurs as a result of inadequate maintenance or performed by parties other than Desoutter or their Certified Service Partners during the warranty period is not covered by the warranty.
  • Page 5: Cad Files

    BLRTC tools are e-Pulse wireless pistol nutrunners. They can be equipped with a barcode reader or a tracker. They are hand-held by the operator and powered by a Desoutter battery pack. On delivery, the tool display is protected by a password.
  • Page 6: Product Description

    Product Information Target torque Rundown speed Pulse amplitude BLRTC tools can be used in stand-alone without communicating with systems. The tool behaviour is then the same as an BLRTA tool. Product description Output drive Front light Trigger Reverse button Reporting LEDs Communication module Battery pack footprint Display...
  • Page 7: Technical Data

    Product Information Technical data Voltage (V) 18 V or 36 V Output drive Model Type BLRTx025-2350-10S Sq. 3/8" BLRTx025-2350-4Q Hex. 1/4" F BLRTx stands for BLRTA/BLRTC. Output retaining type Model Type BLRTx025-2350-10S through hole BLRTx025-2350-4Q quick-change chuck BLRTx stands for BLRTA/BLRTC. Torque range (Nm) Model Min.
  • Page 8: Accessories

    Battery pack 18 V 2.5 Ah 6158132660 Battery pack 36 V 2.5 Ah 6158132670 Battery pack charger 6158132700 WI-FI settings Item Desoutter default parameter Other possible values Network name (SSID) Desoutter_1 String of 255 characters Security type WPA/WPA2 PSK Open...
  • Page 9 Product Information Item Desoutter default parameter Other possible values Data rate 54 Mbit 1 Mbit 2 Mbit 5.5 Mbit 6 Mbit 9 Mbit 11 Mbit 12 Mbit 18 Mbit 24 Mbit 36 Mbit 48 Mbit 13 Mbit (MCS1) 19.5 Mbit (MCS2)
  • Page 10: Default Tool Ethernet Configuration

    North America Europe Japan Worldwide U-NII-2 U-NII-2 Ext U-NII-3 Default tool Ethernet configuration Item Desoutter default parameter Other possible values Allocation method for IP address Static Keep original IP address DHCP IP address 192.168.5.221 Refer to local settings Subnet mask 255.255.255.0...
  • Page 11: Installation

    Installation Installation Installation Instructions Inserting the battery pack Insert the battery pack in front or behind the tool until a locking sound can be clearly heard. There is no ON/OFF switch: the tool is ready to operate as soon as a battery pack is mounted. When the tool is powered on, tool LEDs are blinking.
  • Page 12: How To Install Optional Accessories

    Installation How to install optional accessories Refer to the user manual dedicated to the accessory available at https://www.desouttertools.com/resource-centre. 12 / 32 07/2020...
  • Page 13: Operation

    Operation Operation Configuration Instructions How to configure the tool P 0 0 2 To o l L o c k e d Icons and buttons The password is enabled. The password is disabled. Press the button "Validate/Run reverse". Press the right button. Press the left button.
  • Page 14 Operation How to disable the passwords On delivery, passwords are enabled (1 by default). Pset and Maintenance passwords are used to protect settings against hazardous changes. A red padlock is displayed on the top line of the main screen. Press this button during 2 seconds. Press this button to reach Configuration.
  • Page 15 Operation • Nm • ft.lb • in.lb • kg.m • kg.cm • oz.in • dNm On tool delivery, the torque unit is set to "Nm" by default. Go to CVI CONFIG to change the torque unit. Click this icon to update the product. How to set up the reverse mode On tool delivery, the "Reverse"...
  • Page 16 Operation Tighten your application Final torque ≥ target torque Increase Pulse amplitude by 10% Some pulses appear or are noise perceptible Decrease Rundown speed by 10% Number of pulses Too low Decrease Pulse amplitude by 10% Too high Rundown speed ≥ 100% Increase Rundown speed by 10% Increase Pulse amplitude by 10% Setup OK for the joint...
  • Page 17: How To Change Network Parameters

    Operation Tick Standalone. Click Write to tool. Click File > Exit to quit. How to set up parameters Plug the eDOCK to the tool and connect it to the USB port of the computer where CVI CONFIG is installed. Launch CVI CONFIG. Go to the tree view area.
  • Page 18: How To Set Up Psets And Assembly Processes

    Operation Check that IP address, subnet mask and port number of the controller/hub are compatible. Click this icon to write the new parameters into the tool. Via Easy Pairing When the pairing is done to CONNECT via RFID, WI-FI settings are directly written to the tool. Network settings must have been done previously by using CVI CONFIG.
  • Page 19 Operation Icon status Description Pset 2 is the next Pset to run. The tool is ready to start. There is no Pset selected. The tool is locked. Select a Pset. Pset 4 is selected. The tool is locked. The tool may be expecting an external order. How to select the Assembly Process to run Go to CVI CONFIG.
  • Page 20 Operation LED color Description Action to do Yellow Incomplete rundown Tighten again. Yellow and red (orange) Reject report Loosen and tighten again. Above max. limits Remove and replace the fastener. How to have the batch count on the tool display Go to the system/tightening unit/tool settings.
  • Page 21 Operation Changing bits How to wake up the tool The tool display switches off automatically after 2 minutes of inactivity. Press the trigger. The WI-FI is de-activated after 5 minutes of inactivity. Refer to "Power saving mode" configurable in CVI CONFIG. Press the trigger.
  • Page 22: Service

    Service Service Additional tool information Total counter Number of pulses done since the manu- facturing of the tool. Firmware version on tool display The firmware version of the tool is displayed in the menu "Maintenance/Tool". CX.YY.ZZ. Tool information from tool display Go to "Maintenance/Tool"...
  • Page 23: Instructions For Transducerized Tools

    Service Take into account the following instructions given in the exploded views. Be cautious: when reassembling, tighten the right direction. Left hand thread Right hand thread When reassembling: Apply the recommended glue. Tighten to the required torque. Lubricate with the required grease or oil. Do not apply too much grease on gears or bearings; a thin coat shall be sufficient.
  • Page 24: Calibration Via Tool Display

    This function is set in the "Maintenance" menu. Enter the Maintenance password in the "Configuration" menu. Insert a torque transducer in line with the tool and connect it to any measuring unit from the Desoutter range. Go to "Maintenance/Calibration". Select the number of tightenings required to execute the calibration and press OK.
  • Page 25: Advanced Tool Maintenance With Access Key

    It is mandatory to calibrate the tool equipped with the fixed accessory before use. Upgrading tool firmware Click this icon. Click Upgrade tool firmware. Contact your Desoutter representative to get the last firmware version. Follow the instructions on screen. 07/2020 25 / 32...
  • Page 26 Try first to wake up the tool. LEDs are turned on. The tool is not able Replace the battery pack. to start. Contact your Desoutter representative to get more information and support. List of user infos related to the tools Number Description...
  • Page 27 2- Check the tool cable is not damaged. W212 Result not stored 1- It is not possible to store the tightening result in the system. 2- Contact your Desoutter representative for support. W216 Current high 1- Maximum current exceeded. 2- Contact your Desoutter representative for support.
  • Page 28 2- Replace the battery pack or your configuration. E223 Drive init error 1- Software failure. 2- Restart the system. 3- If the problem occurs again, contact your Desoutter representative for support. E227 Motor stalled 1- Motor stalled (could be missing phase, wrong motor tune or power electronics failure) 2- Try once again.
  • Page 32 Original instructions Founded in 1914 and headquartered in France, Desoutter Industrial Tools is a global leader in electric and pneumatic assembly tools serving a wide range of assembly and manufacturing operations, including Aerospace, Automotive, Light and Heavy Vehicles, Off-Road, General Industry.

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