Champion Global Power Equipment 100892 Operator's Manual
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Champion Global Power Equipment 100892 Operator's Manual

4500w open frame inverter
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OPERATOR'S MANUAL
MODEL #100892
4500W OPEN FRAME INvERTER
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
or visit championpowerequipment.com
SAvE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
PGMA G300-2015 Compliant.
This product meets the requirements of the PGMA (Portable Generator Manufacturers' Association) standard ANSI/PGMA G300-2015 (Safety and Performance of
Portable Generators).
REV 20201106
Champion Power Equipment, Inc., Santa Fe Springs, CA USA

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Summary of Contents for Champion Global Power Equipment 100892

  • Page 1 OPERATOR'S MANUAL MODEL #100892 4500W OPEN FRAME INvERTER REGISTER YOUR PRODUCT ONLINE at championpowerequipment.com or visit championpowerequipment.com SAvE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. This manual should remain with the product.
  • Page 2 CARBON MONOXIDE SAFETY: THE BIG PICTURE As the only safe way to use a portable generator, taking your generator outside is absolutely mandatory to keep your family safe from carbon monoxide. But there’s even more you can do. By educating yourself about all carbon monoxide risks, you’ll be better prepared to protect your family from this colorless, oderless threat.

  • Page 3: Table Of Contents

    TAbLE OF CONTENTS 100892 - 4500W OPEN FRAME INvERTER TAbLE OF CONTENTS Maintenance ..........Cleaning the Generator .......... Introduction ........... Changing the Engine Oil .........

  • Page 4: Introduction

    INTRODUCTION 100892 - 4500W OPEN FRAME INvERTER INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power Equipment The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines.

  • Page 5: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS 100892 - 4500W OPEN FRAME INvERTER IMPORTANT SAFETY INSTRUCTIONS DANGER  Operate equipment with guards in place. WARNING  Rotating parts can entangle hands, feet, hair, clothing and/or Cancer and Reproductive Harm – www.P65Warnings.ca.gov accessories. Traumatic amputation or severe laceration can result.
  • Page 6 IMPORTANT SAFETY INSTRUCTIONS 100892 - 4500W OPEN FRAME INvERTER WARNING CAUTION   Spark from removed spark plug wire can result in fire or Start the generator and allow the engine to stabilize before electrical shock. connecting electrical loads. Connect electrical equipment in the off position, and then turn When servicing the generator: them on for operation.

  • Page 7: Fuel Safety

    IMPORTANT SAFETY INSTRUCTIONS 100892 - 4500W OPEN FRAME INvERTER Fuel Safety When operating the generator: – DO NOT move or tip the generator during operation. DANGER  – DO NOT tip the generator or allow fuel or oil to spill.

  • Page 8: Safety And Dataplate Labels

    IMPORTANT SAFETY INSTRUCTIONS 100892 - 4500W OPEN FRAME INvERTER Safety and Dataplate Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.

  • Page 9: Safety Symbols

    IMPORTANT SAFETY INSTRUCTIONS 100892 - 4500W OPEN FRAME INvERTER Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 10: Operation Symbols

    IMPORTANT SAFETY INSTRUCTIONS 100892 - 4500W OPEN FRAME INvERTER Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 11: Quickstart Label Symbols

    IMPORTANT SAFETY INSTRUCTIONS 100892 - 4500W OPEN FRAME INvERTER Quickstart Label Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 12: Controls And Features

    CONTROLS AND FEATURES 100892 - 4500W OPEN FRAME INvERTER CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1. Fuel Valve – Used to turn fuel supply on and off to engine.

  • Page 13: Control Panel

    CONTROLS AND FEATURES 100892 - 4500W OPEN FRAME INvERTER Control Panel 1. Economy Mode Switch – Enables/disables automatic idle RECEPTACLES control. 12V DC, 8A (Automotive) 2. Low Oil Warning Indicator Light – When ON, engine will May be used to supply electrical power for shut down and not run.

  • Page 14: Intelligauge

    CONTROLS AND FEATURES 100892 - 4500W OPEN FRAME INvERTER Intelligauge Three mode digital meter for displaying frequency (hertz), voltage, and total run time. The LCD displays each mode for several seconds and then automatically cycles through. MODE DESCRIPTION Output frequency in hertz.

  • Page 15: Fcc Statement

    CONTROLS AND FEATURES 100892 - 4500W OPEN FRAME INvERTER FCC Statement Parts Included 1. This device complies with Part 15 of the FCC Rules. Operation Accessories is subject to the following two conditions: Battery Charging Cables ........... 1a. This device may not cause harmful interference.

  • Page 16: Assembly

    ASSEMbLY 100892 - 4500W OPEN FRAME INvERTER ASSEMbLY Add Engine Oil Your generator requires some assembly. This unit ships from our CAUTION  factory without oil. It must be properly serviced with fuel and oil before operation. DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil.

  • Page 17: Add Fuel

    ASSEMbLY 100892 - 4500W OPEN FRAME INvERTER Add Fuel 4. Check engine oil level at every use and add as needed. Use clean, fresh, regular unleaded gasoline with a minimum octane rating of 87 and an ethanol content of 10% or less by volume.

  • Page 18: Grounding

    OPERATION 100892 - 4500W OPEN FRAME INvERTER – The generator system ground connects lower frame cross- NOTICE  member below the alternator. The system ground is connected to the AC neutral wire. The generator engine works well with 10% or less ethanol blend gasoline.

  • Page 19: Surge Protection

    OPERATION 100892 - 4500W OPEN FRAME INvERTER Surge Protection 5. Pull choke knob out to the “CHOKE” position. Electronic devices, including computers and many programmable appliances use components that are designed to operate within a narrow voltage range and may be affected by momentary voltage fluctuations.

  • Page 20: Connecting Electrical Loads

    OPERATION 100892 - 4500W OPEN FRAME INvERTER “Power Management” will guarantee that only one device will NOTICE  be starting at a time. If the engine starts but does not continue to run make certain Power Management that the generator is on a flat, level surface. The engine is...

  • Page 21: 12V Dc Automotive Style Outlet

    Parallel Operation The 12V DC outlet(s) can be used with supplied accessories. The Champion model 100892 is parallel ready and can be The DC output is unregulated and can damage some products. operated in parallel with another Champion unit to increase the Confirm the input voltage range of your item is at least 12-24V DC.

  • Page 22: Moving The Generator

    MAINTENANCE 100892 - 4500W OPEN FRAME INvERTER In order to select the correct high altitude main jet it is necessary NOTICE  to identify the carburetor model. For this purpose, a code is stamped on the side of the carburetor. Select the correct high...

  • Page 23: Cleaning The Generator

    MAINTENANCE 100892 - 4500W OPEN FRAME INvERTER Cleaning the Generator 5. Dispose of used oil at an approved waste management facility. CAUTION  NOTICE  DO NOT spray generator directly with water. Once oil has been added, a visual check should show oil Water can enter the generator through the cooling slots and about 1-2 threads from running out of the fill hole.

  • Page 24: Cleaning The Air Filter

    MAINTENANCE 100892 - 4500W OPEN FRAME INvERTER Cleaning the Air Filter NOTICE  1. Remove the cover holding the air filter to the assembly. Federal and local laws and administrative requirements indicate when and where spark arrestors are required. When ordered, spark arrestors are required for operation of this generator in National Forest lands.

  • Page 25: Storage

    STORAGE 100892 - 4500W OPEN FRAME INvERTER 5. Option 1: Drain Gasoline from Carburetor EVERY 250 HOURS 5a. Turn engine switch to the “OFF” position and allow — Clean combustion chamber* generator to cool completely before continuing. — Check/adjust valve clearance* 5b.

  • Page 26: Removing From Storage

    STORAGE 100892 - 4500W OPEN FRAME INvERTER 4. When gasoline stops flowing from the carburetor, replace and tighten the carburetor drain bolt and be sure to properly dispose of the drained gasoline according to local regulations or guidelines. 5. Turn the fuel valve to the “OFF” position.

  • Page 27: Specifications

    SPECIFICATIONS 100892 - 4500W OPEN FRAME INvERTER SPECIFICATIONS Oil Specifications DO NOT OVERFILL. Generator Specifications Type ..........*See following chart Generator Model ..

  • Page 28: Parts Diagram

    SPECIFICATIONS 100892 - 4500W OPEN FRAME INvERTER Parts Diagram...

  • Page 29: Parts List

    SPECIFICATIONS 100892 - 4500W OPEN FRAME INvERTER Parts List Part Number Description Qty. Part Number Description Qty. 100011264-0002 Flange Bolt M6 x 16 Inverter Module, 33 100710871 120V 60Hz 100710624-0001 Panel Assembly 34 100142008-0001 Frame 530 x 453 x 480...
  • Page 30 SPECIFICATIONS 100892 - 4500W OPEN FRAME INvERTER Part Number Description Qty. 67 100097575-0002 Flange Bolt M6 x 10 68 100011422-0004 Flange Nut M8, GB6170 69 100011452-0002 Flange Nut M6, GB6177.1 70 100093522 Damping Pad 71 100011267-0002 Flange Bolt M6 x 22...

  • Page 31: Engine Parts Diagram

    SPECIFICATIONS 100892 - 4500W OPEN FRAME INvERTER Engine Parts Diagram...

  • Page 32: Engine Parts List

    SPECIFICATIONS 100892 - 4500W OPEN FRAME INvERTER Engine Parts List Part Number Description Qty. Part Number Description Qty. 36 100713488 Flange Bolt M6 x 16, Gasket, Air Filter Base 100011264-0003 GB5789 37 100142011 Choke Lever Rack 100002335 Cylinder Head Cover(Cpe)
  • Page 33 SPECIFICATIONS 100892 - 4500W OPEN FRAME INvERTER Part Number Description Qty. Flange Bolt M6 x 12, 78 100055591-0007 GB16674 79 100163602 Trigger 80 100017644 Oil Seal Ø25 x Ø41.25 x 6 81 100130948 Lower Guard Stator Assembly, Cu, 82 100153854 Ø156 x 35 mm...

  • Page 34: Wiring Diagram

    SPECIFICATIONS 100892 - 4500W OPEN FRAME INvERTER Wiring Diagram...

  • Page 35: Troubleshooting

    TROUbLESHOOTING 100892 - 4500W OPEN FRAME INvERTER TROUbLESHOOTING Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Fill crankcase to the proper level. Low oil level. Place generator on a flat, level surface.

  • Page 36: Warranty

    WARRANTY 100892 - 4500W OPEN FRAME INvERTER WARRANTY* Other Exclusions This warranty excludes: CHAMPION POWER EQUIPMENT – Cosmetic defects such as paint, decals, etc. 3 YEAR LIMITED WARRANTY – Wear items such as filter elements, o-rings, etc. Warranty Qualifications – Accessory parts such as starting batteries, and storage To register your product for warranty and FREE lifetime call center covers.
  • Page 37 CHAMPION POWER EQUIPMENT, INC. (CPE), THE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY (U.S. EPA) AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) Exhaust and Evaporative emissions regulations.
  • Page 38 EXHAUST AND EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Exhaust and Evaporative Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines).
  • Page 39 EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this Parts Description warranty Fuel Metering System Carburetor and internal parts (and/or pressure regulator or fuel injection system), Air/fuel ratio feedback and control system, Cold start enrichment system. Air Induction System Controlled hot air intake system, Intake manifold, Air filter.

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