Champion Global Power Equipment 100485 Operator's Manual
  1. Manuals
  2. Brands
  3. Champion Global Power Equipment Manuals
  4. Inverter
  5. 100485
  6. Operator's manual

Champion Global Power Equipment 100485 Operator's Manual

9200w electric start generator
Hide thumbs
Table of Contents

Advertisement

Quick Links

OPERATOR'S MANUAL
MODEL #100485
9200W ELEcTRic START GENERATOR
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
or visit championpowerequipment.com
SAVE THESE iNSTRUcTiONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
This product meets the requirements of the PGMA (Portable Generator Manufacturers' Association) standard ANSI/PGMA G300-2018 (Safety and Performance of
Portable Generators).
Covered by one or more of the following U.S. Patent Numbers: 10,862,414 and other U.S. and foreign patents pending.
REV 20210311
Champion Power Equipment, Inc., Santa Fe Springs, CA USA

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 100485 and is the answer not in the manual?

Questions and answers

Related Manuals for Champion Global Power Equipment 100485

Summary of Contents for Champion Global Power Equipment 100485

  • Page 1 OPERATOR'S MANUAL MODEL #100485 9200W ELEcTRic START GENERATOR REGISTER YOUR PRODUCT ONLINE at championpowerequipment.com or visit championpowerequipment.com SAVE THESE iNSTRUcTiONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. This manual should remain with the product.
  • Page 2 CARBON MONOXIDE SAFETY: THE BIG PICTURE As the only safe way to use a portable generator, taking your generator outside is absolutely mandatory to keep your family safe from carbon monoxide. But there’s even more you can do. By educating yourself about all carbon monoxide risks, you’ll be better prepared to protect your family from this colorless, oderless threat.

  • Page 3: Table Of Contents

    TAbLE Of cONTENTS 100485 - 9200W ELEcTRic START GENERATOR TAbLE Of cONTENTS Operation at High Altitude ........Maintenance ..........introduction ........... Cleaning the Generator ..........

  • Page 4: Introduction

    100485 - 9200W ELEcTRic START GENERATOR iNTRODUcTiON SAfETY DEfiNiTiONS Congratulations on your purchase of a Champion Power Equipment The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines.

  • Page 5: Important Safety Instructions

    SAfETY iNSTRUcTiONS 100485 - 9200W ELEcTRic START GENERATOR iMPORTANT SAfETY iNSTRUcTiONS DANGER  Operate equipment with guards in place. WARNiNG  Rotating parts can entangle hands, feet, hair, clothing and/or Cancer and Reproductive Harm – www.P65Warnings.ca.gov accessories. Traumatic amputation or severe laceration can result.
  • Page 6 SAfETY iNSTRUcTiONS 100485 - 9200W ELEcTRic START GENERATOR WARNiNG cAUTiON   Spark from removed spark plug wire can result in fire or Start the generator and allow the engine to stabilize before electrical shock. connecting electrical loads. Connect electrical equipment in the off position, and then turn When servicing the generator: them on for operation.

  • Page 7: Fuel Safety

    SAfETY iNSTRUcTiONS 100485 - 9200W ELEcTRic START GENERATOR fuel Safety When operating the generator: DANGER DANGER   Fuel lines are pressurized. Servicing fuel lines may release GASOLINE AND GASOLINE VAPORS ARE HIGHLY pressurized fuel. FLAMMABLE AND EXPLOSIVE. Fire or explosion can cause severe burns or death.

  • Page 8: Safety And Dataplate Labels

    SAfETY iNSTRUcTiONS 100485 - 9200W ELEcTRic START GENERATOR Safety and Dataplate Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.

  • Page 9: Safety Symbols

    SAfETY iNSTRUcTiONS 100485 - 9200W ELEcTRic START GENERATOR Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 10: Operation Symbols

    SAfETY iNSTRUcTiONS 100485 - 9200W ELEcTRic START GENERATOR Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 11: Quick Start Label Symbols

    SAfETY iNSTRUcTiONS 100485 - 9200W ELEcTRic START GENERATOR Quick Start Label Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 12: Controls And Features

    AND fEATURES 100485 - 9200W ELEcTRic START GENERATOR cONTROLS AND fEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1. Carrying Handle(s) – Used to lift or carry the unit.

  • Page 13: Control Panel

    AND fEATURES 100485 - 9200W ELEcTRic START GENERATOR control Panel 1. Engine Switch – Used to START or STOP the generator. RECEPTACLES 2. Intelligauge with Power Meter – See Intelligauge with 120/240V AC, 50A (NEMA 14-50R) Power Meter section.

  • Page 14: Intelligauge With Power Meter

    AND fEATURES 100485 - 9200W ELEcTRic START GENERATOR intelligauge with Power Meter The meter is divided into two separate displays. The top LCD displays each mode for several seconds and then automatically cycles through. The bottom LED displays the wattage being produced.

  • Page 15: Parts Included

    AND fEATURES 100485 - 9200W ELEcTRic START GENERATOR Parts included Accessories Engine Oil ........37.2 fl. oz. (1100 ml) Oil Funnel .

  • Page 16: Assembly

    ASSEMbLY 100485 - 9200W ELEcTRic START GENERATOR ASSEMbLY Install the Support Leg 1. Attach the support leg (E) to the generator frame with flange Your generator requires some assembly. This unit ships from our bolts (F) and flange lock nuts (G).

  • Page 17: Add Fuel

    ASSEMbLY 100485 - 9200W ELEcTRic START GENERATOR NOTicE NOTicE   The generator rotor has a sealed, pre-lubricated ball bearing Once oil has been added, a visual check should show oil about that requires no additional lubrication for the life of the bearing.

  • Page 18: Grounding

    ASSEMbLY 100485 - 9200W ELEcTRic START GENERATOR Use clean, fresh, regular unleaded gasoline with a minimum NOTicE  octane rating of 87 and an ethanol content of 10% or less by volume. y b c The generator engine works well with 10% or less ethanol blended gasoline.

  • Page 19: Operation

    OPERATiON 100485 - 9200W ELEcTRic START GENERATOR – The generator system ground connects lower frame cross- member below the alternator. The system ground is connected to the AC neutral wire. AUTOMATIC SHUTOFF AUTOMATIC SHUTOFF SERVICE SERVICE SEE ACTION LABEL SEE ACTION LABEL * See your Specifications section for specified type of grounding.

  • Page 20: Generator Location

    OPERATiON 100485 - 9200W ELEcTRic START GENERATOR WARNiNG WARNiNG   Tampering with the CO Shield™ system could result in a During operation the muffler and exhaust fumes will become hazardous condition and will void your warranty. hot. If adequate cooling and breathing space are not supplied,...

  • Page 21: Starting The Engine

    OPERATiON 100485 - 9200W ELEcTRic START GENERATOR Starting the Engine 4. Pull the recoil cord slowly until resistance is felt and then pull rapidly. Electric Start NOTicE  The electronic fuel system requires battery power in order to start the generator. Charge battery prior to starting.

  • Page 22: Do Not Overload Generator

    OPERATiON 100485 - 9200W ELEcTRic START GENERATOR 1. Start the generator with no electrical load attached. WARNiNG  2. Allow the engine to run for several minutes to get up to Always remember to plug your appliances directly into the temperature.

  • Page 23: Smart Charger

    OPERATiON 100485 - 9200W ELEcTRic START GENERATOR Stopping the Engine NOTicE  1. Turn off and unplug all connected electrical loads. Never start In any electrical application, some current will flow through or stop the generator with electrical devices plugged in or the protective ground conductor to the ground, this is called turned on.

  • Page 24: Operation At High Altitude

    MAiNTENANcE 100485 - 9200W ELEcTRic START GENERATOR cleaning the Generator 3. While maintaining balance, roll the generator to the desired location. cAUTiON  DO NOT spray generator directly with water. Water can enter the generator through the cooling slots and damage the generator windings.

  • Page 25: Cleaning And Adjusting The Spark Plug

    MAiNTENANcE 100485 - 9200W ELEcTRic START GENERATOR cleaning the Air filter NOTicE  1. Remove the snap-on cover holding the air filter to the Once oil has been added, a visual check should show oil assembly. about 1-2 threads from running out of the fill hole. If using the dipstick to check oil level, DO NOT screw in the dipstick while checking.

  • Page 26: Generator Battery

    MAiNTENANcE 100485 - 9200W ELEcTRic START GENERATOR Maintenance Schedule cAUTiON  Follow the service intervals indicated in the following maintenance Failure to clean the spark arrestor will result in poor engine schedule. performance. Service your generator more frequently when operating in adverse conditions.

  • Page 27: Storage

    STORAGE 100485 - 9200W ELEcTRic START GENERATOR STORAGE Ethanol blended gasoline in the tank has a maximum shelf life of up to 1 year with the addition of a properly formulated fuel stabilizer and stored in a cool, dry place.

  • Page 28: Specifications

    SPEcificATiONS 100485 - 9200W ELEcTRic START GENERATOR SPEcificATiONS Recommended Engine Oil Type 10W-30 Generator Specifications 5W-30 10W-40 Generator Model ......... .. 100485 5W-30 Full Synthetic Start Type .

  • Page 29: Troubleshooting

    TROUbLESHOOTiNG 100485 - 9200W ELEcTRic START GENERATOR TROUbLESHOOTiNG Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Fill crankcase to the proper level. Low oil level. Place generator on a flat, level surface.
  • Page 30 TROUbLESHOOTiNG 100485 - 9200W ELEcTRic START GENERATOR Problem Cause Solution Poor cord connection. Check all connections. Circuit breaker is open. Reset circuit breaker. Check all circuit breakers. Faulty brush assembly. Replace brush assembly (Service Center). Faulty AVR (auto voltage regulator).

  • Page 31: Efi Fault Indicator Codes

    Efi fAULT iNDicATOR cODES 100485 - 9200W ELEcTRic START GENERATOR Efi fAULT iNDicATOR cODES If a problem arises with the EFI system, a fault indicator code will flash on the Intelligauge. To resolve the issue, turn off the generator (if not already off), disconnect the battery, and follow the directions as indicated in the table below. Once the issue is resolved, reconnect the battery, and restart the generator.

  • Page 32: Warranty

    WARRANTY 100485 - 9200W ELEcTRic START GENERATOR WARRANTY* Other Exclusions This warranty excludes: CHAMPION POWER EQUIPMENT – Cosmetic defects such as paint, decals, etc. 3 YEAR LIMITED WARRANTY – Wear items such as filter elements, o-rings, etc. Warranty Qualifications – Accessory parts such as starting batteries, and storage To register your product for warranty and FREE lifetime call center covers.
  • Page 33 CHAMPION POWER EQUIPMENT, INC. (CPE), THE UNITED STATES ENVIRONMENT PROTECTION AGENCY (U.S. EPA) AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) Exhaust and Evaporative emissions regulations.
  • Page 34 EXHAUST AND EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Exhaust and Evaporative Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines).
  • Page 35 EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this Parts Description warranty Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter...

Table of Contents