Champion Global Power Equipment 201057 Operator's Manual
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Champion Global Power Equipment 201057 Operator's Manual

4250w dual fuel open frame inverter
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OPERATOR'S MANUAL
MODEL #201057
4250W DUAL FUEL OPEN FRAME INvERTER
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
or visit championpowerequipment.com
SAvE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
This product meets the requirements of the PGMA (Portable Generator Manufacturers' Association) standard ANSI/PGMA G300-2015 (Safety and Performance of
Portable Generators).
Covered by one or more of the following U.S. Patent Numbers: 10,598,101, 10,221,780 and other U.S. and foreign patents pending.
REV 20201202
Champion Power Equipment, Inc., Santa Fe Springs, CA USA

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Summary of Contents for Champion Global Power Equipment 201057

  • Page 1 OPERATOR'S MANUAL MODEL #201057 4250W DUAL FUEL OPEN FRAME INvERTER REGISTER YOUR PRODUCT ONLINE at championpowerequipment.com or visit championpowerequipment.com SAvE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury.
  • Page 2 CARBON MONOXIDE SAFETY: THE BIG PICTURE As the only safe way to use a portable generator, taking your generator outside is absolutely mandatory to keep your family safe from carbon monoxide. But there’s even more you can do. By educating yourself about all carbon monoxide risks, you’ll be better prepared to protect your family from this colorless, oderless threat.

  • Page 3: Table Of Contents

    TAbLE OF CONTENTS 201057 - 4250W DUAL FUEL OPEN FRAME INvERTER TAbLE OF CONTENTS Maintenance ..........Cleaning the Generator .......... Introduction ...........

  • Page 4: Introduction

    INTRODUCTION 201057 - 4250W DUAL FUEL OPEN FRAME INvERTER INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power Equipment The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, (CPE) product.

  • Page 5: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS 201057 - 4250W DUAL FUEL OPEN FRAME INvERTER IMPORTANT SAFETY INSTRUCTIONS DANGER  Operate equipment with guards in place. WARNING  Rotating parts can entangle hands, feet, hair, clothing and/or Cancer and Reproductive Harm – www.P65Warnings.ca.gov accessories. Traumatic amputation or severe laceration can result.
  • Page 6 IMPORTANT SAFETY INSTRUCTIONS 201057 - 4250W DUAL FUEL OPEN FRAME INvERTER WARNING CAUTION   Spark from removed spark plug wire can result in fire or Start the generator and allow the engine to stabilize before electrical shock. connecting electrical loads.

  • Page 7: Fuel Safety

    IMPORTANT SAFETY INSTRUCTIONS 201057 - 4250W DUAL FUEL OPEN FRAME INvERTER Fuel Safety DO NOT pump gasoline directly into the generator at the gas station. Always use an approved container to transfer the fuel to the generator. DANGER  DO NOT overfill the gasoline tank.

  • Page 8: Safety And Dataplate Labels

    IMPORTANT SAFETY INSTRUCTIONS 201057 - 4250W DUAL FUEL OPEN FRAME INvERTER Safety and Dataplate Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.

  • Page 9: Safety Symbols

    IMPORTANT SAFETY INSTRUCTIONS 201057 - 4250W DUAL FUEL OPEN FRAME INvERTER Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 10: Operation Symbols

    IMPORTANT SAFETY INSTRUCTIONS 201057 - 4250W DUAL FUEL OPEN FRAME INvERTER Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 11: Quickstart Label Symbols

    IMPORTANT SAFETY INSTRUCTIONS 201057 - 4250W DUAL FUEL OPEN FRAME INvERTER Quickstart Label Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 12: Controls And Features

    CONTROLS AND FEATURES 201057 - 4250W DUAL FUEL OPEN FRAME INvERTER CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.

  • Page 13: Control Panel

    CONTROLS AND FEATURES 201057 - 4250W DUAL FUEL OPEN FRAME INvERTER Control Panel 1. Intelligauge with Power Meter – Five mode digital meter WARNING  for displaying run time, total time, voltage, hertz and power output. Do not operate a device while it is plugged into the 12V DC outlet.

  • Page 14: Intelligauge

    CONTROLS AND FEATURES 201057 - 4250W DUAL FUEL OPEN FRAME INvERTER Intelligauge Five mode digital meter for displaying voltage, frequency (hertz), run time, and total run time, and power output. MODE DESCRIPTION Output voltage of the generator. Example: 120 volts Voltage (V) Output frequency in hertz.

  • Page 15: Fcc Statement

    CONTROLS AND FEATURES 201057 - 4250W DUAL FUEL OPEN FRAME INvERTER FCC Statement 1. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: 1a. This device may not cause harmful interference.

  • Page 16: Parts Included

    CONTROLS AND FEATURES 201057 - 4250W DUAL FUEL OPEN FRAME INvERTER Parts Included Accessories Engine Oil ........16.9 fl. oz. (500ml) Dual Port USB Adapter (5v/2.4A) ...

  • Page 17: Assembly

    ASSEMbLY 201057 - 4250W DUAL FUEL OPEN FRAME INvERTER ASSEMbLY Install the Wheel Kit Your generator requires some assembly. It must be properly CAUTION  serviced with fuel and oil before operation. The wheel kit is not intended for over-the-road use.

  • Page 18: Connect The Battery

    ASSEMbLY 201057 - 4250W DUAL FUEL OPEN FRAME INvERTER Connect the battery 2. Attach the support leg (E) to the generator frame with flange lock nuts (F). 1. Cut cable tie on each side of battery connector. 2. Push two halves of battery connector together tightly.

  • Page 19: Add Fuel: Gasoline

    ASSEMbLY 201057 - 4250W DUAL FUEL OPEN FRAME INvERTER 3. Using a funnel, add up to 16.9 fl. oz. (500 ml) of oil (included) NOTICE  and replace oil fill cap/dipstick. DO NOT OVERFILL. Synthetic oil may be used after the 5 hour initial break-in period.

  • Page 20: Add Fuel: Propane (Lpg)

    ASSEMbLY 201057 - 4250W DUAL FUEL OPEN FRAME INvERTER 3. The approximate fuel level is shown on the fuel gauge on top NOTICE  of the fuel tank. The generator engine works well with 10% or less ethanol blended gasoline. When using ethanol-gasoline blends there are some issues worth noting: –...

  • Page 21: Grounding

    ASSEMbLY 201057 - 4250W DUAL FUEL OPEN FRAME INvERTER CAUTION  Use approved LPG cylinders equipped with an OPD (overfilling prevention device) valve. Always keep the cylinder in a vertical position with the valve on top and installed at ground level on a flat surface.

  • Page 22: Operation

    OPERATION 201057 - 4250W DUAL FUEL OPEN FRAME INvERTER – The generator system ground connects lower frame cross- WARNING  member below the alternator. The system ground is connected to the AC neutral wire. During operation the muffler and exhaust fumes will become hot.

  • Page 23: Starting The Engine: Gasoline

    OPERATION 201057 - 4250W DUAL FUEL OPEN FRAME INvERTER Starting the Engine: Gasoline 1. Make certain the generator is on a flat, level surface. 2. Disconnect all electrical loads from the generator. Never start or stop the generator with electrical devices plugged in or turned on.

  • Page 24: Starting The Engine: Propane (Lpg)

    OPERATION 201057 - 4250W DUAL FUEL OPEN FRAME INvERTER 4. Fully open the fuel valve on the LPG cylinder. NOTICE  Keep choke in “CHOKE” position for only 1 pull of the recoil cord. After first pull, move choke to “RUN” position for up to 3 pulls of the recoil cord.
  • Page 25 OPERATION 201057 - 4250W DUAL FUEL OPEN FRAME INvERTER 4. Pull the recoil cord slowly until resistance is felt and then pull CAUTION  rapidly. If the ignition switch is held down in the “START” position longer than 5 seconds it could damage the starter.

  • Page 26: Connecting Electrical Loads

    OPERATION 201057 - 4250W DUAL FUEL OPEN FRAME INvERTER NOTICE WARNING   Accumulation of frost on LPG cylinder and regulators is Always remember to plug your appliances directly into the common during operation and normally is not an indication generator and do not plug the generator power cord into any of a problem.

  • Page 27: Eco (Economy) Mode

    OPERATION 201057 - 4250W DUAL FUEL OPEN FRAME INvERTER 4. If the generator power output is cut off due to an overload condition indicated by the AC overload blinking light, lower the load by unplugging one or more items, then press the AC overload reset button before restarting the generator for continued normal operation.

  • Page 28: Parallel Operation

    4a. Fully close the fuel valve on the LPG cylinder. Parallel Operation The Champion model 201057 is parallel ready and can be operated in parallel with another Champion unit to increase the total available electrical power. A Champion parallel kit (optional equipment) is required for parallel operation.

  • Page 29: Moving The Generator

    MAINTENANCE 201057 - 4250W DUAL FUEL OPEN FRAME INvERTER Moving the Generator In order to select the correct high altitude main jet it is necessary to identify the carburetor model. For this purpose, a code is stamped on the side of the carburetor. Select the correct high CAUTION ...

  • Page 30: Cleaning The Generator

    MAINTENANCE 201057 - 4250W DUAL FUEL OPEN FRAME INvERTER Cleaning the Generator 5. Dispose of used oil at an approved waste management facility. CAUTION  NOTICE  DO NOT spray generator directly with water. Once oil has been added, a visual check should show oil Water can enter the generator through the cooling slots and about 1-2 threads from running out of the fill hole.

  • Page 31: Cleaning The Air Filter

    MAINTENANCE 201057 - 4250W DUAL FUEL OPEN FRAME INvERTER Cleaning the Air Filter CAUTION  1. Unscrew the cover holding the air filter to the assembly by Failure to clean the spark arrestor will result in degraded turning the fastener counterclockwise.

  • Page 32: Maintenance Schedule

    STORAGE 201057 - 4250W DUAL FUEL OPEN FRAME INvERTER Disconnect the Battery EVERY 100 HOURS OR ANNUALLY 1. Pull two halves of battery connector apart. — Change oil — Clean/adjust spark plug — Clean spark arrestor — Clean fuel valve filter* EVERY 250 HOURS —...

  • Page 33: Mid Term Storage (30 Days - 1 Year)

    STORAGE 201057 - 4250W DUAL FUEL OPEN FRAME INvERTER Mid Term Storage (30 days – 1 year) Gasoline in the tank has a maximum shelf life of up to 1 year with the addition of a properly formulated fuel stabilizer and stored in a cool, dry place.

  • Page 34: Specifications

    SPECIFICATIONS 201057 - 4250W DUAL FUEL OPEN FRAME INvERTER SPECIFICATIONS Recommended Engine Oil Type 10W-30 Generator Specifications 5W-30 10W-40 Generator Model ......... .. 201057...

  • Page 35: Troubleshooting

    TROUbLESHOOTING 201057 - 4250W DUAL FUEL OPEN FRAME INvERTER TROUbLESHOOTING Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Fill crankcase to the proper level. Low oil level. Place generator on a flat, level surface.
  • Page 36 TROUbLESHOOTING 201057 - 4250W DUAL FUEL OPEN FRAME INvERTER Problem Cause Solution Engine governor defective. Contact the help line. Dirty fuel valve. Clean the fuel valve. Engine hunts or falters. Carburetor is dirty and running lean. Contact the help line.

  • Page 37: Warranty

    WARRANTY 201057 - 4250W DUAL FUEL OPEN FRAME INvERTER WARRANTY* Other Exclusions This warranty excludes: CHAMPION POWER EQUIPMENT – Cosmetic defects such as paint, decals, etc. 3 YEAR LIMITED WARRANTY – Wear items such as filter elements, o-rings, etc. Warranty Qualifications –...
  • Page 38 CHAMPION POWER EQUIPMENT, INC. (CPE), THE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY (U.S. EPA) AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emissions regulations.
  • Page 39 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
  • Page 40 EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this Parts Description warranty Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter...

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