Champion Global Power Equipment 200964 Operator's Manual
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Champion Global Power Equipment 200964 Operator's Manual

3500w wireless remote start generator
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OPERATOR'S MANUAL
MODEL #200964
3500W WIRELESS REMOTE
START GENERATOR
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
or visit championpowerequipment.com
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
This product meets the requirements of the PGMA (Portable Generator Manufacturers' Association) standard ANSI/PGMA G300-2015 (Safety and Performance of
Portable Generators).
REV 20200930
Champion Power Equipment, Inc., Santa Fe Springs, CA USA

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Summary of Contents for Champion Global Power Equipment 200964

  • Page 1 OPERATOR'S MANUAL MODEL #200964 3500W WIRELESS REMOTE START GENERATOR REGISTER YOUR PRODUCT ONLINE at championpowerequipment.com or visit championpowerequipment.com SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury.
  • Page 2 CARBON MONOXIDE SAFETY: THE BIG PICTURE As the only safe way to use a portable generator, taking your generator outside is absolutely mandatory to keep your family safe from carbon monoxide. But there’s even more you can do. By educating yourself about all carbon monoxide risks, you’ll be better prepared to protect your family from this colorless, oderless threat.

  • Page 3: Table Of Contents

    TAbLE Of CONTENTS 200964 - 3500W WIRELESS REMOTE START GENERATOR TAbLE Of CONTENTS Maintenance ..........Cleaning the Generator .......... Introduction ........... Changing the Engine Oil .........

  • Page 4: Introduction

    INTRODUCTION 200964 - 3500W WIRELESS REMOTE START GENERATOR INTRODUCTION SAfETY DEfINITIONS Congratulations on your purchase of a Champion Power Equipment The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines.

  • Page 5: Important Safety Instructions

    IMPORTANT SAfETY INSTRUCTIONS 200964 - 3500W WIRELESS REMOTE START GENERATOR IMPORTANT SAfETY INSTRUCTIONS DANGER  Operate equipment with guards in place. WARNING  Rotating parts can entangle hands, feet, hair, clothing and/or Cancer and Reproductive Harm – www.P65Warnings.ca.gov accessories. Traumatic amputation or severe laceration can result.
  • Page 6 IMPORTANT SAfETY INSTRUCTIONS 200964 - 3500W WIRELESS REMOTE START GENERATOR WARNING CAUTION   Spark from removed spark plug wire can result in fire or Improper treatment or use of the generator can damage it, electrical shock. shorten its life or void the warranty.

  • Page 7: Fuel Safety

    IMPORTANT SAfETY INSTRUCTIONS 200964 - 3500W WIRELESS REMOTE START GENERATOR fuel Safety When operating the generator: – DO NOT move or tip the generator during operation. DANGER  – DO NOT tip the generator or allow fuel or oil to spill.

  • Page 8: Safety And Dataplate Labels

    IMPORTANT SAfETY INSTRUCTIONS 200964 - 3500W WIRELESS REMOTE START GENERATOR Safety and Dataplate Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.

  • Page 9: Safety Symbols

    IMPORTANT SAfETY INSTRUCTIONS 200964 - 3500W WIRELESS REMOTE START GENERATOR Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 10: Operation Symbols

    IMPORTANT SAfETY INSTRUCTIONS 200964 - 3500W WIRELESS REMOTE START GENERATOR Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 11: Quickstart Label Symbols

    IMPORTANT SAfETY INSTRUCTIONS 200964 - 3500W WIRELESS REMOTE START GENERATOR Quickstart Label Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 12: Controls And Features

    CONTROLS AND fEATURES 200964 - 3500W WIRELESS REMOTE START GENERATOR CONTROLS AND fEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1.

  • Page 13: Control Panel

    CONTROLS AND fEATURES 200964 - 3500W WIRELESS REMOTE START GENERATOR Control Panel 1. Ignition Switch – Used to START or STOP the generator. RECEPTACLES 2. Battery Switch – Enables/disables electric starting. 120V AC, 30A Locking (NEMA L5-30R) 3. Intelligauge – Three mode digital meter for displaying total May be used to supply electrical power for run time, voltage and hertz.

  • Page 14: Intelligauge

    CONTROLS AND fEATURES 200964 - 3500W WIRELESS REMOTE START GENERATOR Intelligauge Three mode digital meter for displaying frequency (hertz), voltage, and total run time. The LCD displays each mode for several seconds and then automatically cycles through. MODE DESCRIPTION Output frequency in hertz.

  • Page 15: Wireless Remote Key Fob

    CONTROLS AND fEATURES 200964 - 3500W WIRELESS REMOTE START GENERATOR Wireless Remote Key fob The on/off voltage delay at startup and shut down only happen when the Remote Key Fob is used. There is no voltage delay when This generator is equipped with a wireless remote key fob the push-button electric start or recoil cord method is used.

  • Page 16: Parts Included

    CONTROLS AND fEATURES 200964 - 3500W WIRELESS REMOTE START GENERATOR Parts Included Accessories Remote Key Fob ............ Engine Oil ........

  • Page 17: Assembly

    ASSEMbLY 200964 - 3500W WIRELESS REMOTE START GENERATOR ASSEMbLY Install the Wheel Kit Your generator requires some assembly. It must be properly CAUTION  serviced with fuel and oil before operation. The wheel kit is not intended for over-the-road use.

  • Page 18: Connect The Battery

    ASSEMbLY 200964 - 3500W WIRELESS REMOTE START GENERATOR Install the Handle NOTICE  1. Place the handle (H) inside the mounting channel on the The recommended oil type for typical use is 10W-30 frame. automotive oil. However, using the listed conventional oils 2.

  • Page 19: Add Fuel

    ASSEMbLY 200964 - 3500W WIRELESS REMOTE START GENERATOR Use clean, fresh, regular unleaded gasoline with a minimum NOTICE  octane rating of 87 and an ethanol content of 10% or less by volume. y b c Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole.

  • Page 20: Grounding

    ASSEMbLY 200964 - 3500W WIRELESS REMOTE START GENERATOR Grounding CAUTION  Your generator must be properly connected to an appropriate Use unleaded gasoline with a minimum octane rating of 87 ground to help prevent electric shock. and an ethanol content of 10% or less by volume.

  • Page 21: Operation

    OPERATION 200964 - 3500W WIRELESS REMOTE START GENERATOR OPERATION Wet Conditions Alert: Do not expose to rain or use in damp locations except as follows: If you must operate in rain or damp locations, DO NOT operate Generator Location without proper protection of the electrical components.

  • Page 22: Starting The Engine

    OPERATION 200964 - 3500W WIRELESS REMOTE START GENERATOR 2. Turn the battery switch to the “ON” position. 6. Push and hold the programming button approximately three seconds until the red light turns off. 3. Push and hold the wireless set button found on the side of the control panel for approximately three seconds until the red 7.
  • Page 23 OPERATION 200964 - 3500W WIRELESS REMOTE START GENERATOR Electric Start 1. Push the battery switch to the “ON” position. DO NOT attempt to adjust the choke. The remote system will automatically close and open the choke. 1. Push the battery switch to the “ON” position.
  • Page 24 OPERATION 200964 - 3500W WIRELESS REMOTE START GENERATOR 2. Push the ignition switch to the “ON” position. NOTICE  3. Move the choke to the “CHOKE” position. Keep choke in “CHOKE” position for only 1 pull of the recoil cord. After first pull, move choke to “RUN” position for up to 3a.

  • Page 25: Battery

    OPERATION 200964 - 3500W WIRELESS REMOTE START GENERATOR battery Do Not Overload Generator Capacity NOTICE  Follow these simple steps to calculate the running and starting When the battery switch is in the “ON” position, the switch watts necessary for your purposes: will light up if the battery is sending out a charge.

  • Page 26: Stopping The Engine

    OPERATION 200964 - 3500W WIRELESS REMOTE START GENERATOR Stopping the Engine 3. Press the ignition switch to the “OFF” position. Remote Stop 1. Turn off all electrical connected loads. Never start or stop the generator with electrical devices turned on.

  • Page 27: Moving The Generator

    MAINTENANCE 200964 - 3500W WIRELESS REMOTE START GENERATOR Moving the Generator In order to select the correct high altitude main jet it is necessary to identify the carburetor model. For this purpose, a code is – NEVER lift or carry the generator using the folding handle.

  • Page 28: Cleaning The Generator

    MAINTENANCE 200964 - 3500W WIRELESS REMOTE START GENERATOR Cleaning the Generator 5. Dispose of used oil at an approved waste management facility. CAUTION  NOTICE  DO NOT spray generator directly with water. Once oil has been added, a visual check should show oil Water can enter the generator through the cooling slots and about 1-2 threads from running out of the fill hole.

  • Page 29: Cleaning The Air Filter

    MAINTENANCE 200964 - 3500W WIRELESS REMOTE START GENERATOR Cleaning the Air filter CAUTION  1. Remove the snap-on cover holding the air filter to the Failure to clean the spark arrestor will result in poor engine assembly. performance. NOTICE ...

  • Page 30: Remote Key Fob Battery

    MAINTENANCE 200964 - 3500W WIRELESS REMOTE START GENERATOR Maintenance Schedule Disconnect the Battery 1. Pull two halves of battery connector apart. Follow the service intervals indicated in the following maintenance schedule. Service your generator more frequently when operating in adverse conditions.

  • Page 31: Storage

    STORAGE 200964 - 3500W WIRELESS REMOTE START GENERATOR STORAGE 5. Option 1: Drain Gasoline from Carburetor 5a. Turn ignition switch to the “OFF” position and allow WARNING  generator to cool completely before continuing. 5b. Turn the fuel valve to the “OFF”.

  • Page 32: Removing From Storage

    STORAGE 200964 - 3500W WIRELESS REMOTE START GENERATOR 4. When gasoline stops flowing from the carburetor, replace and tighten the carburetor drain bolt and be sure to properly dispose of the drained gasoline according to local regulations or guidelines. 5. Turn the fuel valve to the “OFF” position.

  • Page 33: Specifications

    SPECIfICATIONS 200964 - 3500W WIRELESS REMOTE START GENERATOR SPECIfICATIONS Oil Specifications DO NOT OVERFILL. Generator Specifications Type ..........*See following chart Generator Model ......... ..

  • Page 34: Troubleshooting

    TROUbLESHOOTING 200964 - 3500W WIRELESS REMOTE START GENERATOR TROUbLESHOOTING Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Fill crankcase to the proper level. Low oil level. Place generator on a flat, level surface.
  • Page 35 TROUbLESHOOTING 200964 - 3500W WIRELESS REMOTE START GENERATOR Problem Cause Solution Engine governor defective. Contact the help line. Dirty fuel valve. Clean the fuel valve. Engine hunts or falters. Carburetor is dirty and running lean. Contact the help line. Move choke until it stops under RUN position or Choke in wrong position.

  • Page 36: Warranty

    WARRANTY 200964 - 3500W WIRELESS REMOTE START GENERATOR WARRANTY* Other Exclusions This warranty excludes: CHAMPION POWER EQUIPMENT – Cosmetic defects such as paint, decals, etc. 3 YEAR LIMITED WARRANTY – Wear items such as filter elements, o-rings, etc. Warranty Qualifications –...
  • Page 37 CHAMPION POWER EQUIPMENT, INC. (CPE), THE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY (U.S. EPA) AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emissions regulations.
  • Page 38 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
  • Page 39 EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this Parts Description warranty Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter...

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