Champion Global Power Equipment 200955 Operator's Manual

Champion Global Power Equipment 200955 Operator's Manual

4250w open frame inverter

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OPERATOR'S MANUAL
MODEL #200955
4250W OPEN FRAME INvERTER
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
or visit championpowerequipment.com
SAvE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
This product meets the requirements of the PGMA (Portable Generator Manufacturers' Association) standard ANSI/PGMA G300-2015 (Safety and Performance of
Portable Generators).
REV 20200813
Champion Power Equipment, Inc., Santa Fe Springs, CA USA

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Summary of Contents for Champion Global Power Equipment 200955

  • Page 1 OPERATOR'S MANUAL MODEL #200955 4250W OPEN FRAME INvERTER REGISTER YOUR PRODUCT ONLINE at championpowerequipment.com or visit championpowerequipment.com SAvE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. This manual should remain with the product.
  • Page 2 CARBON MONOXIDE SAFETY: THE BIG PICTURE As the only safe way to use a portable generator, taking your generator outside is absolutely mandatory to keep your family safe from carbon monoxide. But there’s even more you can do. By educating yourself about all carbon monoxide risks, you’ll be better prepared to protect your family from this colorless, oderless threat.
  • Page 3: Table Of Contents

    TAbLE OF CONTENTS 200955 - 4250W OPEN FRAME INvERTER TAbLE OF CONTENTS Maintenance ..........Cleaning the Generator .......... Introduction ........... Changing the Engine Oil .........
  • Page 4: Introduction

    INTRODUCTION 200955 - 4250W OPEN FRAME INvERTER INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power Equipment The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines.
  • Page 5: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS 200955 - 4250W OPEN FRAME INvERTER IMPORTANT SAFETY INSTRUCTIONS DANGER  Operate equipment with guards in place. WARNING  Rotating parts can entangle hands, feet, hair, clothing and/or Cancer and Reproductive Harm – www.P65Warnings.ca.gov accessories. Traumatic amputation or severe laceration can result.
  • Page 6 IMPORTANT SAFETY INSTRUCTIONS 200955 - 4250W OPEN FRAME INvERTER WARNING CAUTION   Spark from removed spark plug wire can result in fire or Start the generator and allow the engine to stabilize before electrical shock. connecting electrical loads. Connect electrical equipment in the off position, and then turn When servicing the generator: them on for operation.
  • Page 7: Fuel Safety

    IMPORTANT SAFETY INSTRUCTIONS 200955 - 4250W OPEN FRAME INvERTER Fuel Safety When operating the generator: – DO NOT move or tip the generator during operation. DANGER  – DO NOT tip the generator or allow fuel or oil to spill.
  • Page 8: Safety And Dataplate Labels

    IMPORTANT SAFETY INSTRUCTIONS 200955 - 4250W OPEN FRAME INvERTER Safety and Dataplate Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.
  • Page 9: Safety Symbols

    IMPORTANT SAFETY INSTRUCTIONS 200955 - 4250W OPEN FRAME INvERTER Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
  • Page 10: Operation Symbols

    IMPORTANT SAFETY INSTRUCTIONS 200955 - 4250W OPEN FRAME INvERTER Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
  • Page 11: Quickstart Label Symbols

    IMPORTANT SAFETY INSTRUCTIONS 200955 - 4250W OPEN FRAME INvERTER Quickstart Label Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
  • Page 12: Controls And Features

    CONTROLS AND FEATURES 200955 - 4250W OPEN FRAME INvERTER CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1. Fuel Valve – Used to turn fuel supply on and off to engine.
  • Page 13: Control Panel

    CONTROLS AND FEATURES 200955 - 4250W OPEN FRAME INvERTER Control Panel 1. Economy Mode Button – Enables/disables automatic idle RECEPTACLES control. (2×) 5V DC, 2.1A (USB Type-A) 2. Low Oil Warning Indicator Light – When ON, engine will Each port may be used to supply a maximum of shut down and not run.
  • Page 14: Intelligauge

    CONTROLS AND FEATURES 200955 - 4250W OPEN FRAME INvERTER Intelligauge Three mode digital meter for displaying frequency (hertz), voltage, and total run time. The LCD displays each mode for several seconds and then automatically cycles through. MODE DESCRIPTION Output frequency in hertz.
  • Page 15: Fcc Statement

    CONTROLS AND FEATURES 200955 - 4250W OPEN FRAME INvERTER FCC Statement Parts Included 1. This device complies with Part 15 of the FCC Rules. Operation Accessories is subject to the following two conditions: Engine Oil ........20.3 fl. oz. (600ml) 1a.
  • Page 16: Assembly

    ASSEMbLY 200955 - 4250W OPEN FRAME INvERTER ASSEMbLY Add Engine Oil Your generator requires some assembly. It must be properly CAUTION  serviced with fuel and oil before operation. DO NOT attempt to crank or start the engine before it has been If you have any questions regarding the assembly of your properly filled with the recommended type and amount of oil.
  • Page 17: Add Fuel

    ASSEMbLY 200955 - 4250W OPEN FRAME INvERTER 2. Slowly add gasoline to the tank. Tank is full when gasoline reaches red circle on screen. DO NOT OVERFILL. Gasoline can expand after filling. A minimum of ¼ in. (6.4 mm) of space left in the tank is required for gasoline expansion, although more than ¼...
  • Page 18: Grounding

    OPERATION 200955 - 4250W OPEN FRAME INvERTER Neutral Bonded to Frame* NOTICE  – Neutral circuit IS electrically connected to the frame/ground of The generator engine works well with 10% or less ethanol the generator. blend gasoline. When using ethanol-gasoline blends there are –...
  • Page 19: Surge Protection

    OPERATION 200955 - 4250W OPEN FRAME INvERTER 5. Pull choke knob out to the “CHOKE” position. WARNING  During operation the muffler and exhaust fumes will become hot. If adequate cooling and breathing space are not supplied, or if the generator is blocked or enclosed, temperatures can become extremely heated and may lead to fire.
  • Page 20: Connecting Electrical Loads

    OPERATION 200955 - 4250W OPEN FRAME INvERTER NOTICE WARNING   For gasoline restarts with hot engine in hot ambient > Always remember to plug your appliances directly into the 86°F (30°C): Keep the choke in 75% of the “CHOKE” position generator and do not plug the generator power cord into any for only 1 pull of the recoil cord.
  • Page 21: Eco (Economy) Mode

    Storage section for proper engine and fuel storage. The Champion model 200955 is parallel ready and can be operated in parallel with another Champion unit to increase the total available electrical power. A Champion model 100319 parallel kit (sold separately) is required for parallel operation.
  • Page 22: Moving The Generator

    MAINTENANCE 200955 - 4250W OPEN FRAME INvERTER Moving the Generator WARNING  – ALWAYS turn the generator off and ensure the fuel valve is Operation using the alternative main jet at elevations lower closed. than the recommended minimum altitude can damage the –...
  • Page 23: Changing The Engine Oil

    MAINTENANCE 200955 - 4250W OPEN FRAME INvERTER Cleaning and Adjusting the Spark Plug 4. Inspect all air vents and cooling slots to ensure that they are clean and unobstructed. 1. Remove the spark plug cable from the spark plug. To prevent accidental starting, remove and ground the spark plug 2.
  • Page 24: Cleaning The Spark Arrestor

    MAINTENANCE 200955 - 4250W OPEN FRAME INvERTER Adjusting the Governor 3. Wash in liquid detergent and water. Squeeze thoroughly dry in a clean cloth. WARNING  4. Saturate in clean engine oil. 5. Squeeze in a clean, absorbent cloth to remove all excess oil.
  • Page 25: Storage

    STORAGE 200955 - 4250W OPEN FRAME INvERTER STORAGE DANGER  Gasoline vapors are highly flammable and extremely explosive. DO NOT light or smoke cigarettes. Fire or explosion can cause severe burns or death. Only fill or drain fuel outdoors in a well-ventilated area.
  • Page 26: Removing From Storage

    STORAGE 200955 - 4250W OPEN FRAME INvERTER Removing from Storage If the generator has been improperly stored for a long period of time with gasoline in the gasoline tank and/or carburetor, all fuel must be drained and the carburetor must be thoroughly cleaned.
  • Page 27: Specifications

    SPECIFICATIONS 200955 - 4250W OPEN FRAME INvERTER SPECIFICATIONS Oil Specifications DO NOT OVERFILL. Generator Specifications Type ..........*See following chart Generator Model ..
  • Page 28: Parts Diagram

    SPECIFICATIONS 200955 - 4250W OPEN FRAME INvERTER Parts Diagram...
  • Page 29: Parts List

    SPECIFICATIONS 200955 - 4250W OPEN FRAME INvERTER Parts List Part Number Description Qty. Part Number Description Qty. 36 100005138 100011264-0002 Flange Bolt M6 × 16 Clamp Ø9.5 × 8 37 100142005-0003 Fuel Tank, 15.2 L, Black 100714115-0001 Panel Assembly 38 100715500 Bushing, Ø9 ×...
  • Page 30: Engine Parts Diagram

    SPECIFICATIONS 200955 - 4250W OPEN FRAME INvERTER Engine Parts Diagram...
  • Page 31: Engine Parts List

    SPECIFICATIONS 200955 - 4250W OPEN FRAME INvERTER Engine Parts List Part Number Description Qty. Part Number Description Qty. 37 100142011 Flange Bolt M6 × 16, Choke Lever Rack 100011264-0003 GB5789 38 100153222 Air Filter Assembly 100002335 Cylinder Head Cover(Cpe) 39 100156312...
  • Page 32 SPECIFICATIONS 200955 - 4250W OPEN FRAME INvERTER Part Number Description Qty. 79 100163602 Trigger 80 100017644 Oil Seal Ø25 × Ø41.25 × 6 81 100130948 Lower Guard Stator Assembly, Fe, 82 100153854 Ø156 × 35 mm 83 100011540-0007 Flange Bolt M6 × 50...
  • Page 33: Wiring Diagram

    SPECIFICATIONS 200955 - 4250W OPEN FRAME INvERTER Wiring Diagram...
  • Page 34: Troubleshooting

    TROUbLESHOOTING 200955 - 4250W OPEN FRAME INvERTER TROUbLESHOOTING Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Fill crankcase to the proper level. Low oil level. Place generator on a flat, level surface.
  • Page 35: Warranty

    WARRANTY 200955 - 4250W OPEN FRAME INvERTER WARRANTY* Other Exclusions This warranty excludes: CHAMPION POWER EQUIPMENT – Cosmetic defects such as paint, decals, etc. 3 YEAR LIMITED WARRANTY – Wear items such as filter elements, o-rings, etc. Warranty Qualifications – Accessory parts such as starting batteries, and storage To register your product for warranty and FREE lifetime call center covers.
  • Page 36 CHAMPION POWER EQUIPMENT, INC. (CPE), THE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY (U.S. EPA) AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) Exhaust and Evaporative emissions regulations.
  • Page 37 EXHAUST AND EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Exhaust and Evaporative Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines).
  • Page 38 EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this Parts Description warranty Fuel Metering System Carburetor and internal parts (and/or pressure regulator or fuel injection system), Air/fuel ratio feedback and control system, Cold start enrichment system. Air Induction System Controlled hot air intake system, Intake manifold, Air filter.

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