Champion Global Power Equipment 201004 Operator's Manual
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Champion Global Power Equipment 201004 Operator's Manual

7500w wireless remote start generator
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OPERATOR'S MANUAL
MODEL #201004
7500W WIRELESS REMOTE START
GENERATOR
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
or visit championpowerequipment.com
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
This product meets the requirements of the PGMA (Portable Generator Manufacturers' Association) standard ANSI/PGMA G300-2015 (Safety and Performance of
Portable Generators).
REV 20200901
Champion Power Equipment, Inc., Santa Fe Springs, CA USA

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  • Page 1 OPERATOR'S MANUAL MODEL #201004 7500W WIRELESS REMOTE START GENERATOR REGISTER YOUR PRODUCT ONLINE at championpowerequipment.com or visit championpowerequipment.com SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury.
  • Page 2 CARBON MONOXIDE SAFETY: THE BIG PICTURE As the only safe way to use a portable generator, taking your generator outside is absolutely mandatory to keep your family safe from carbon monoxide. But there’s even more you can do. By educating yourself about all carbon monoxide risks, you’ll be better prepared to protect your family from this colorless, oderless threat.

  • Page 3: Table Of Contents

    TAbLE Of CONTENTS 201004 - 7500W WIRELESS REMOTE START GENERATOR TAbLE Of CONTENTS Maintenance ..........Cleaning the Generator .......... Introduction ........... Changing the Engine Oil .........

  • Page 4: Introduction

    INTRODUCTION 201004 - 7500W WIRELESS REMOTE START GENERATOR INTRODUCTION SAfETY DEfINITIONS Congratulations on your purchase of a Champion Power Equipment The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines.

  • Page 5: Important Safety Instructions

    IMPORTANT SAfETY INSTRUCTIONS 201004 - 7500W WIRELESS REMOTE START GENERATOR IMPORTANT SAfETY INSTRUCTIONS DANGER  Operate equipment with guards in place. WARNING  Rotating parts can entangle hands, feet, hair, clothing and/or Cancer and Reproductive Harm – www.P65Warnings.ca.gov accessories. Traumatic amputation or severe laceration can result.
  • Page 6 IMPORTANT SAfETY INSTRUCTIONS 201004 - 7500W WIRELESS REMOTE START GENERATOR WARNING CAUTION   Spark from removed spark plug wire can result in fire or Improper treatment or use of the generator can damage it, electrical shock. shorten its life or void the warranty.

  • Page 7: Fuel Safety

    IMPORTANT SAfETY INSTRUCTIONS 201004 - 7500W WIRELESS REMOTE START GENERATOR fuel Safety DO NOT move or tip the generator during operation. When transporting or servicing the generator: DANGER  Always check that the fuel valve is in the OFF position and the gasoline tank is empty.

  • Page 8: Safety And Dataplate Labels

    IMPORTANT SAfETY INSTRUCTIONS 201004 - 7500W WIRELESS REMOTE START GENERATOR Safety and Dataplate Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.

  • Page 9: Safety Symbols

    IMPORTANT SAfETY INSTRUCTIONS 201004 - 7500W WIRELESS REMOTE START GENERATOR Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 10: Operation Symbols

    IMPORTANT SAfETY INSTRUCTIONS 201004 - 7500W WIRELESS REMOTE START GENERATOR Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 11: Quick Start Label Symbols

    IMPORTANT SAfETY INSTRUCTIONS 201004 - 7500W WIRELESS REMOTE START GENERATOR Quick Start Label Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 12: Controls And Features

    CONTROLS AND fEATURES 201004 - 7500W WIRELESS REMOTE START GENERATOR CONTROLS AND fEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1.

  • Page 13: Control Panel

    CONTROLS AND fEATURES 201004 - 7500W WIRELESS REMOTE START GENERATOR Control Panel 1. Ignition Switch – Used to START or STOP the generator. RECEPTACLES 2. Intelligauge – Four mode digital meter for displaying voltage, (4×) 120V AC, 20A GFCI (NEMA 5-20R) frequency (hertz), run time, and total run time.

  • Page 14: Intelligauge

    CONTROLS AND fEATURES 201004 - 7500W WIRELESS REMOTE START GENERATOR Intelligauge The LCD displays each mode for several seconds and then automatically cycles through. MODE DESCRIPTION Output voltage of the generator. Voltage (V) Example: 120 volts Output frequency in hertz.

  • Page 15: Wireless Remote Control

    CONTROLS AND fEATURES 201004 - 7500W WIRELESS REMOTE START GENERATOR Wireless Remote Control The on/off voltage delay at startup and shut down only happen when the remote key fob is used. There is no voltage delay when This generator is equipped with a wireless remote control system the push-button electric start or recoil cord method is used.

  • Page 16: Parts Included

    CONTROLS AND fEATURES 201004 - 7500W WIRELESS REMOTE START GENERATOR Parts Included Accessories Engine Oil ........37.2 fl. oz. (1100 ml) Remote Key Fob .

  • Page 17: Assembly

    ASSEMbLY 201004 - 7500W WIRELESS REMOTE START GENERATOR ASSEMbLY Install the Support Leg 1. Attach the support leg (E) to the generator frame with flange Your generator requires some assembly. This unit ships from our bolts (F) and flange lock nuts (G).

  • Page 18: Add Engine Oil

    ASSEMbLY 201004 - 7500W WIRELESS REMOTE START GENERATOR Add Engine Oil CAUTION  DO NOT attempt to crank or start the engine before it has been OIL DIP STICK properly filled with the recommended type and amount of oil. Damage to the generator as a result of failing to follow these instructions will void your warranty.

  • Page 19: Add Fuel

    ASSEMbLY 201004 - 7500W WIRELESS REMOTE START GENERATOR Add fuel 3. The approximate fuel level is shown on the fuel gauge on top of the fuel tank. DANGER  Gasoline vapors are highly flammable and extremely explosive. DO NOT light or smoke cigarettes. Fire or explosion can cause severe burns or death.

  • Page 20: Grounding

    OPERATION 201004 - 7500W WIRELESS REMOTE START GENERATOR Neutral Bonded to Frame* NOTICE  – Neutral circuit IS electrically connected to the frame/ground of The generator engine works well with 10% or less ethanol the generator. blend gasoline. When using ethanol-gasoline blends there are –...

  • Page 21: Surge Protection

    OPERATION 201004 - 7500W WIRELESS REMOTE START GENERATOR 2. Turn the battery switch to the “ON” position. WARNING  During operation the muffler and exhaust fumes will become hot. If adequate cooling and breathing space are not supplied, or if the generator is blocked or enclosed, temperatures can become extremely heated and may lead to fire.

  • Page 22: Starting The Engine

    OPERATION 201004 - 7500W WIRELESS REMOTE START GENERATOR 6. Push and hold the programming button approximately three Wireless Remote Start seconds until the red light turns off. Wireless remote starting is only possible within 80 feet of the generator. DO NOT attempt to adjust the choke. The remote system will automatically close and open the choke.
  • Page 23 OPERATION 201004 - 7500W WIRELESS REMOTE START GENERATOR Electric Start 2. Push the ignition switch to the “ON” position. DO NOT attempt to adjust the choke. The remote system will automatically close and open the choke. 1. Push the battery switch to the “ON” position.

  • Page 24: Battery

    OPERATION 201004 - 7500W WIRELESS REMOTE START GENERATOR battery NOTICE  NOTICE Keep choke in “CHOKE” position for only 1 pull of the recoil  cord. After first pull, move choke to “RUN” position for up to When the battery switch is in the “ON” position, the switch 3 pulls of the recoil cord.

  • Page 25: Do Not Overload Generator

    OPERATION 201004 - 7500W WIRELESS REMOTE START GENERATOR Do Not Overload Generator To ensure proper operation of the GFCI duplex, perform this test monthly: Never exceed the specified capacity when adding loads to the 1. With the generator running, plug a lamp into the GFCI generator.

  • Page 26: Moving The Generator

    OPERATION 201004 - 7500W WIRELESS REMOTE START GENERATOR 3. Press the “STOP” button on the remote key fob. 4. If generator was started electrically, press the battery switch to the “OFF” position. NOTICE  5. Turn the fuel valve to the “OFF” position.

  • Page 27: Operation At High Altitude

    MAINTENANCE 201004 - 7500W WIRELESS REMOTE START GENERATOR 3. While maintaining balance, roll the generator to the desired WARNING  location. Operation using the alternative main jet at elevations lower than the recommended minimum altitude can damage the engine. For operation at lower elevations, the originally supplied standard main jet must be used.

  • Page 28: Changing The Engine Oil

    MAINTENANCE 201004 - 7500W WIRELESS REMOTE START GENERATOR 4. Inspect all air vents and cooling slots to ensure that they are clean and unobstructed. To prevent accidental starting, remove and ground the spark plug wire before performing any service. Changing the Engine Oil Change oil when the engine is warm.

  • Page 29: Cleaning The Spark Arrestor

    MAINTENANCE 201004 - 7500W WIRELESS REMOTE START GENERATOR Cleaning the Spark Arrestor Adjusting the Governor 1. Allow the engine to cool completely before servicing the spark WARNING  arrestor. Tampering with the factory set governor will void your 2. Remove the two screws holding the cover plate which retains warranty.

  • Page 30: Remote Key Fob Battery

    STORAGE 201004 - 7500W WIRELESS REMOTE START GENERATOR Remote Key fob battery EVERY 3 YEARS — Replace fuel line* NOTICE  – Always purchase the correct size and grade of battery * To be performed by knowledgeable, experienced owners or CPE certified service most suitable for the intended use.

  • Page 31: Long Term Storage (Over 1 Year)

    STORAGE 201004 - 7500W WIRELESS REMOTE START GENERATOR Long Term Storage (over 1 year) For storage over 1 year, the gasoline tank and carburetor must be completely drained of gasoline. 1. The generator is to be OFF and all appliances disconnected.

  • Page 32: Specifications

    SPECIfICATIONS 201004 - 7500W WIRELESS REMOTE START GENERATOR SPECIfICATIONS Recommended Engine Oil Type 10W-30 Generator Specifications 5W-30 10W-40 Generator Model ......... .. 201004 5W-30 Full Synthetic Start Type .

  • Page 33: Troubleshooting

    TROUbLESHOOTING 201004 - 7500W WIRELESS REMOTE START GENERATOR TROUbLESHOOTING Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Fill crankcase to the proper level. Low oil level. Place generator on a flat, level surface.
  • Page 34 TROUbLESHOOTING 201004 - 7500W WIRELESS REMOTE START GENERATOR Problem Cause Solution Engine governor defective. Contact the help line. Dirty fuel valve. Clean the fuel valve. Engine hunts or falters. Carburetor is dirty and running lean. Contact the help line. Move choke until it stops under RUN position or Choke in wrong position.

  • Page 35: Warranty

    WARRANTY 201004 - 7500W WIRELESS REMOTE START GENERATOR WARRANTY* Other Exclusions This warranty excludes: CHAMPION POWER EQUIPMENT – Cosmetic defects such as paint, decals, etc. 3 YEAR LIMITED WARRANTY – Wear items such as filter elements, o-rings, etc. Warranty Qualifications –...
  • Page 36 CHAMPION POWER EQUIPMENT, INC. (CPE), THE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY (U.S. EPA) AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) Exhaust and Evaporative emissions regulations.
  • Page 37 EXHAUST AND EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Exhaust and Evaporative Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines).
  • Page 38 EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this Parts Description warranty Fuel Metering System Carburetor and internal parts (and/or pressure regulator or fuel injection system), Air/fuel ratio feedback and control system, Cold start enrichment system. Air Induction System Controlled hot air intake system, Intake manifold, Air filter.

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