Skyjack SJ45 AJ+ Operation Manual
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Skyjack SJ45 AJ+ Operation Manual

Articulating booms
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OPERATION
MANUAL
SJ45 AJ+, SJ60 AJ+
ARTICULATING BOOMS
238264AAA
February 2021
ANSI/CSA

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  • Page 1 OPERATION MANUAL SJ45 AJ+, SJ60 AJ+ ARTICULATING BOOMS 238264AAA February 2021 ANSI/CSA...
  • Page 2 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull, Skytrak, Tsurumi, Husquvarna Target, Stow, Wacker, Sakai, Mi-T-M, Sullair, Basic, Dynapac, MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Menegotti, Morrison, Contec, Buddy, Crown, Edco, Wyco, Bomag, Laymor, EZ Trench, Bil-Jax, F.S.
  • Page 3 This manual is for MEWPs with serial numbers: SJ45 AJ+: A301 100 001 & above SJ60 AJ+: A302 100 001 & above Original instructions in English.
  • Page 4 THIS SAFETY ALERT SYMBOL MEANS ATTENTION! BE ALERT! YOUR SAFETY IS INVOLVED. The Safety Alert Symbol identifies important safety messages on MEWPs, safety signs in manuals or DANGER. elsewhere. When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety message.

  • Page 5: Table Of Contents

    Table of Contents Section 1 – About this Mobile Elevating Work Platform (MEWP) ....9 Read and heed ..............9 1.1-1 Mobile Elevating Work Platform (MEWP) definition .
  • Page 6 3.4-3 Drive direction ..............30 3.4-4 Tilt switch .
  • Page 7 4.3-7 Do a test of the positive air shut-off switch (optional equipment) ......53 4.3-8 Do a test of the emergency-stop button and emergency-stop light on the platform ... 54 4.3-9 Do a test of the load sensing module self-check .
  • Page 8 Section 9 – Unique Skyjack Features ........

  • Page 9: Section 1 - About This Mobile Elevating Work Platform (Mewp)

    3000 hours, whichever occurs first. Any defective The Skyjack Articulating Booms Lifts are designed part will be replaced or repaired by your local Skyjack to move personnel, tools, and materials to working dealer at no charge for parts or labor. In addition, positions.

  • Page 10: Scope Of This Manual

    Section 1 – About this Mobile Elevating Work Platform (MEWP) Read and heed 1.1-9 Scope of this manual 1. This manual applies to the ANSI/SAIA and CSA versions of the Articulating Boom Lift series. For a list of applicable models, refer to Section 7.2.

  • Page 11: Primary Assemblies

    Primary assemblies Section 1 – About this Mobile Elevating Work Platform (MEWP) Primary assemblies A compartment on the left side of the turret which ▪ has these parts: The MEWP has these primary assemblies: Base control console ▪ 1. Base Emergency-lowering system at the base ▪...

  • Page 12: Serial Number Nameplate

    Section 1 – About this Mobile Elevating Work Platform (MEWP) Serial number nameplate Serial number nameplate The serial number nameplate is located on the front side of the chassis. It contains this information: Model number ▪ Type ▪ Group ▪ Serial number ▪...

  • Page 13: Maintenance Responsibility

    IMPORTANT Only use original or manufacturer-approved parts and components for the MEWP . NOTE Refer to the Skyjack web site (www.skyjack.com) for machine registration and the latest service bulletins before you do frequent/periodic or annual inspections. 1.4-3 Owner The owner is responsible for maintenance inspections and repairs.

  • Page 14: Section 2 - General Safety Precautions

    ▪ from sources of high-voltage power. It was modified without permission from ▪ Skyjack and the MEWP owner. If you do not obey, there is a risk of death or serious injury. DO NOT operate the MEWP 2.1 Electrocution hazards during lightning or storms.

  • Page 15: Safety Instructions

    Section 2 – General Safety Precautions Safety instructions 2.2 Safety instructions Prevent falling from the platform. Always keep a firm WARNING footing on the platform floor when working thereon. Do not DO NOT operate this MEWP without proper climb on the toe-board, mid-rail, authorization and training.
  • Page 16 Safety instructions Section 2 – General Safety Precautions DO NOT drive elevated near DO NOT use the MEWP as a depressions or holes of any crane. type, loading docks, debris, drop-offs or surfaces that may affect the stability of the MEWP . IF OPERATION IN AREAS WITH HOLES OR DROP-OFFS IS ABSOLUTELY NECESSARY,...
  • Page 17 DO NOT exceed the rated guardrails unless approved by Skyjack. capacity of the MEWP . Remove all personnel from the platform before you try to free a snagged platform with the base controls.

  • Page 18: Fall-Protection

    (PFPE) at all times. MEWP . Identify potential hazards in the area. Skyjack recommends the use of a full body harness Be aware of moving equipment in the area. Take the with a lanyard. PFPE must be attached only to necessary precautions to prevent collisions.

  • Page 19: Section 3 - Familiarization

    Section 3 – Familiarization WARNING Do not operate this MEWP without correct training and authorization. If you do not obey, there is a risk of death or serious injury. WARNING MEWP Familiarization must be given to a qualified operator. If you do not obey, there is a risk of death or serious injury.

  • Page 20: Overview Of The Mewp

    Section 3 – Familiarization Overview of the MEWP 3.1 Overview of the MEWP Base control console Main power disconnect switch 12.5 (28 mph) Drive-bypass valve Platform control console Secondary guarding electrical Brake auto-reset valve plunger Brake hand pump Turret transportation lock Manual storage box...

  • Page 21: Manual Storage Box

    Manual storage box Section 3 – Familiarization 3.2 Manual storage box 3.3-2 Footswitch Refer to Section 3.1 for the location of the footswitch. The manual storage box is weather-resistant. It When pressed and held, it enables the controls on the contains the operation manual, ANSI Manual of platform control console.

  • Page 22: Base Control Console

    Section 3 – Familiarization Control functions 12.5 m/s (28 mph) 3.3-5 Base control console Turret rotation: This switch controls the left or right rotation of the turret. Refer to Section 3.1 for the location of the base control console. Platform-leveling override: This switch overrides the automatic platform-leveling function Circuit breaker: If a power overload or positive and controls the tilt up or tilt down function of the...
  • Page 23 Control functions Section 3 – Familiarization 12.5 m/s (28 mph) Status indicator pilot lights: These lights show Off/base/platform key: With this three-way the operation condition and errors in the control switch, you can: or engine functions. Turn off the power to the MEWP controls. ▪...

  • Page 24: Platform Control Console

    Section 3 – Familiarization Control functions   3.3-6 Platform control console Status indicator pilot lights: These lights show the operation condition and errors in the control Refer to Section 3.1 for the location of the platform or engine functions. control console.
  • Page 25 Control functions Section 3 – Familiarization   d. Engine: This light shows a failure in the Drive/steer controller: This single-axis lever engine control system. controls the drive movements. To return it to the initial neutral position, release the controller. The e.
  • Page 26 Section 3 – Familiarization Control functions  Capacity zone border light (SJ60 AJ+ only): Platform rotation: This switch controls the left or This light shows the MEWP is at the limits of right rotation of the platform. travel for the high-capacity zone. The lower and Generator (optional equipment): This switch extend functions are not available.

  • Page 27: Features And Devices

    Features and devices Section 3 – Familiarization 3.4 Features and devices 3.4-1 Lowered travel position and elevated travel position ≥ 2.5 cm (≥ 1 in) The available MEWP functions depend on these factors: MEWP configuration (lowered travel position/ ▪ elevated travel position) Chassis tilt ▪...

  • Page 28: Drive Speed

    Section 3 – Familiarization Features and devices 3.4-2 Drive speed 3.4-5 Platform load sensing system The drive speed depends on the MEWP configuration The platform load-sensing system prevents normal (lowered travel position/elevated travel position). MEWP movement when the platform is overloaded When the MEWP is in the elevated travel position, the and in a stationary position.

  • Page 29: Function Restrictions When The Mewp Is Tilted

    Features and devices Section 3 – Familiarization 3.4-6 Function restrictions when the MEWP is tilted Indicator Emergency Power Emergency Power Mode/Condition Audible Alarm Restrictions Light (Platform) (Base) Lowered travel position, tilted Disabled Disabled No restriction Enabled Enabled In lowered travel position, tilted, Boom Extension, moving into elevated travel Enabled...

  • Page 30: Overload Status - Sj60 Aj

    Section 3 – Familiarization Features and devices 3.4-8 Overload status - SJ60 AJ+ Zone Powered Emergency Emergency Indicator Audible Drive Mode/Condition Border Boom Power Power Light Alarm Functions Light Functions (Platform) (Base) The platform is near the rated load Enabled Enabled Enabled Enabled...

  • Page 31: Brake-Release System

    Features and devices Section 3 – Familiarization 3.4-9 Brake-release system Sensor bar: This bar is in front of the platform control console. When you apply pressure to the This system disengages the brakes manually before sensor bar, it stops all functions. you winch or tow the MEWP .

  • Page 32: 11 Drive-Bypass Valve

    Section 3 – Familiarization Features and devices 3.4-11 Drive-bypass valve 3.4-14 Differential lock switch This valve is on the inboard side of the drive pump. A This switch is on the platform control console. The yellow paint mark identifies the valve. differential lock system gives equal drive to each wheel regardless of the terrain, which gives the Refer to...

  • Page 33: Optional Equipment

    The weight of the attached parts, panels, occupants, and tools put together must not be more than the rated platform capacity. NOTE Refer to the website (www.skyjack.com) for other Welder: This equipment is connected to the optional equipment. welder AC socket on the platform.

  • Page 34: Cold Or Arctic Weather Package

    4 hours before you start the engine when the temperature is below -18°C WARNING (0°F). Tip-over hazard. When required by Skyjack- 3.5-4 Tool Tray approved attachment or modifications, use the capacity derate switch. If you do not obey, there is The tool tray attaches to a corner of the top platform a risk of death or serious injury.

  • Page 35: Pipe Rack

    The owner is responsible to supply PIN codes or Smart ID cards for MEWPs that have the access control function. Skyjack does not supply or reset PIN codes or Smart ID cards. Speak to the MEWP owner to help you with PIN codes or Smart ID cards that do not function, or you cannot find.
  • Page 36 Section 3 – Familiarization Optional equipment Orange indicator: This light shows that the IMPORTANT access control unit is ON. The keypad always If the set time of the access control unit expires, has power regardless of the emergency-stop, enter the PIN code or tap the Smart ID card again. off/base/platform key switch, or main power If there is a failure of the access control activation, disconnect position.

  • Page 37: Section 4 - Inspections Before Operation

    If the MEWP is damaged or has been modified from the initial factory-delivered condition, without permission from Skyjack, lock and tag the MEWP . Remove the MEWP from service. If you do not obey, there is a risk of death or serious injury.

  • Page 38: Visual And Daily Maintenance Inspections

    Section 4 – Inspections Before Operation Visual and daily maintenance inspections Limit switch locations 4.2 Visual and daily 4.2-1 Labels Refer to Section 8 in this manual for the labels. Make maintenance inspections sure all the labels are in the correct location, are in good Do an inspection of the MEWP in this sequence.

  • Page 39: Engine Compartment

    Visual and daily maintenance inspections Section 4 – Inspections Before Operation 4.2-5 Engine compartment 3. If applicable, check the battery fluid levels. If the plates do not have a minimum 13 mm Do the inspection that follows: (1/2 inch) of solution above them, add Make sure all compartment latches are latched tightly distilled or demineralized water.
  • Page 40 Section 4 – Inspections Before Operation Visual and daily maintenance inspections Muffler and exhaust Engine and engine pivot tray Make sure that the muffler and exhaust ▪ WARNING systems are correctly attached with no visible damage. Burn hazard. Do not touch hot engine components without the correct PPE.

  • Page 41: Control Compartment

    Visual and daily maintenance inspections Section 4 – Inspections Before Operation 4.2-6 Control compartment Manifolds Do the inspection that follows: Make sure all fittings and hoses are correctly ▪ tightened. Make sure all compartment latches are latched tightly and in good condition. Make sure there is no indication of hydraulic ▪...
  • Page 42 Section 4 – Inspections Before Operation Visual and daily maintenance inspections Fuel tank Turret transportation lock Make sure the turret transportation lock is ▪ WARNING unlocked. Make sure there are no loose or missing parts. Explosion or fire hazard. Do not smoke near the ▪...

  • Page 43: Base

    Visual and daily maintenance inspections Section 4 – Inspections Before Operation 4.2-7 Base Oscillating cylinders Do the inspection that follows: Make sure the cylinder assembly that ▪ oscillates is correctly attached, and there are Axles no visible spaces. Make sure the front and rear axles are ▪...
  • Page 44 Section 7.7 for wheel/tire specifications. WARNING Do not use tires other than the tires that Skyjack specifies for this MEWP . Do not mix different types of tires or use tires that are not in good condition. Only replace the tires with the same types that are approved by Skyjack.

  • Page 45: Platform Assembly

    Visual and daily maintenance inspections Section 4 – Inspections Before Operation 4.2-8 Platform assembly MEWP floor Do the inspection that follows in sequence: Make sure the MEWP floor is solid and there is ▪ no visible damage. WARNING AC power socket Fall hazard.

  • Page 46: Boom Assembly

    Section 4 – Inspections Before Operation Visual and daily maintenance inspections 4.2-9 Boom assembly Cylinders Do the inspection that follows, and make sure: Make sure the cylinders are correctly installed. ▪ Make sure there is no indication of leaks or Load cell ▪...

  • Page 47: 10 Optional Equipment

    Visual and daily maintenance inspections Section 4 – Inspections Before Operation 4.2-10 Optional equipment Glazier Do the inspection that follows, and make sure: There are no loose or missing parts, and there ▪ is no visible damage. Generator Select derate mode on the capacity derate ▪...

  • Page 48: Function Tests

    Section 4 – Inspections Before Operation Function tests 12.5 m/s (28 mph) 4.3 Function tests NOTE Close all cowlings before you continue on to the Do the function tests in sequence. next test. WARNING 4.3-2 Do a test of the base keyswitch and Do not operate a MEWP that does not function the emergency-stop button and correctly.

  • Page 49: Functions

    Function tests Section 4 – Inspections Before Operation 12.5 m/s (28 mph) 4.3-3 Do a test of the start/function 4.3-4 Do a test of the platform self- enable/emergency power switch leveling and all the boom and platform 1. Lower the boom to the stowed position. functions 2.

  • Page 50: Do A Test Of The Emergency Power Unit

    Section 4 – Inspections Before Operation Function tests 12.5 m/s (28 mph) 4.3-5 Do a test of the emergency power 4.3-6 Do a test of the off/base/platform unit switch 1. On the base control console, push the 1. Make sure the emergency-stop buttons at the emergency-stop button to turn the engine off.

  • Page 51: Do A Test Of The Positive Air Shut-Off Switch (Optional Equipment)

    Function tests Section 4 – Inspections Before Operation 4.3-7 Do a test of the positive air shut-off switch (optional equipment) CAUTION Do not do this function test while the engine is on. 1. Open the engine compartment cowling. 2. On the engine control console, lift the switch guard for the positive air shut-off switch 3.

  • Page 52: Do A Test Of The Emergency-Stop Button And Emergency-Stop Light On The Platform

    Section 4 – Inspections Before Operation Function tests   4.3-8 Do a test of the emergency-stop 4. Make sure the engine is on. button and emergency-stop light on 5. Push the emergency-stop button and try to operate a MEWP function. the platform Result: The engine stops, and the MEWP ▪...

  • Page 53: 10 Do A Test Of The Footswitch And All The Boom And Platform Functions

    Function tests Section 4 – Inspections Before Operation  4.3-10 Do a test of the footswitch and all the boom and platform functions 1. Make sure the emergency-stop button is pulled out. 2. Make sure the engine start/on/off switch in the on position. 3.

  • Page 54: 11 Do A Test Of The Secondary Guarding Electrical (Sge)

    Section 4 – Inspections Before Operation Function tests 4.3-11 Do a test of the secondary guarding 7. Press the reset button. electrical (SGE) Result: The audible/visual alarm and reset ▪ button light go off. 1. Press the sensor bar for less than 1 second 8.

  • Page 55: 12 Do A Test Of The Engine Start/On/Off Switch

    Function tests Section 4 – Inspections Before Operation 14. Press the sensor bar for less than 1 second and 4.3-12 Do a test of the engine start/on/off then release it. switch Result: The function will stop while the bar is ▪...

  • Page 56: 13 Do A Test Of The Emergency Power Unit

    Section 4 – Inspections Before Operation Function tests   4.3-13 Do a test of the emergency power 4.3-14 Do a test of the manual platform- unit leveling 1. Start the engine. CAUTION 2. Press and hold the footswitch. Do not operate more than one function at a time 3.

  • Page 57: 16 Do A Test Of The Drive Function

    Function tests Section 4 – Inspections Before Operation   4.3-16 Do a test of the drive function 4.3-17 Do a test of the brakes 1. Make sure the path of intended motion is clear. IMPORTANT 2. Make sure the boom is in the stowed position, The brakes engage instantly when you release and the boom is fully retracted.

  • Page 58: 19 Do A Test Of The Elevated Travel Speed

    Section 4 – Inspections Before Operation Function tests   4.3-19 Do a test of the elevated travel 4.3-20 Do a test of the differential lock speed switch WARNING WARNING Look for overhead obstructions or other possible Before you engage the differential lock, make sure hazards around the MEWP when you raise the the drive/steer controller handle is in the neutral platform.

  • Page 59: 21 Do A Test Of The Oscillating Cylinders

    Function tests Section 4 – Inspections Before Operation 4.3-21 Do a test of the oscillating cylinders WARNING Fall hazard. Do not operate the controls on the platform control console without the correct fall- protection attached to the designated location in the platform.
  • Page 60 Each item shall be inspected using the appropriate section PASS NOT APPLICABLE of the Skyjack operating manual. As each item is inspected, Add a comment if the item does not pass inspection. check or complete the appropriate box. Comment (if item does not pass inspection)

  • Page 61: Operator's Checklist

    Do a test of the EcoStart Do a test of the oscillating cylinders Page 2 of 2 1844AA NOTE: Make a copy of this page or go to www.skyjack.com for a copy that you can print. SJ45 AJ+, SJ60 AJ+ 238264AAA...

  • Page 62: Section 5 - Operation

    It was modified without permission from ▪ come on, lock and tag the MEWP . Remove the Skyjack and the MEWP owner. MEWP for servicing. If you do not obey, there is a If you do not obey, there is a risk of death or risk of death or serious injury.

  • Page 63: Rotate The Platform With The Base Control Console

    Section 5 – Operation Rotate the platform with the base control console 5.2 Rotate the platform with 5.4 Move the jib up and down the base control console with the base control console 1. Move and hold the start/function enable/ emergency power switch to the function enable 1.

  • Page 64: Extend Or Retract The Boom With The Base Control Console

    Extend or retract the boom with the base control console Section 5 – Operation 5.7 Extend or retract the boom 5.10 Energize the platform with the base control control console console 1. Turn the off/base/platform key switch to the platform position. 1.

  • Page 65: Drive Forward Or Rearward

    Section 5 – Operation Drive forward or rearward 6. Move the throttle switch to the low or high 5.11 Drive forward or rearward position. NOTE WARNING The drive function operates in relation to the general orientation of the turret counterweight Do not drive or steer the MEWP when the platform on the chassis (i.e.

  • Page 66: Move The Riser Up And Down With The Platform Control Console

    Move the riser up and down with the platform control console Section 5 – Operation 5.14 Move the riser up and 5.18 Raise or lower the main down with the platform boom with the platform control console control console 1. Press and hold the footswitch. 1.

  • Page 67: Operate With The Emergency Power Switch At The Platform Control Console

    Section 5 – Operation Operate with the emergency power switch at the platform control console 5.21 Operate with the 5.25 Glazier Tray (optional emergency power switch equipment) at the platform control The glazier tray attaches to the kickplate of the platform.

  • Page 68: Cold Or Arctic Weather Package (Optional Equipment)

    Cold or arctic weather package (optional equipment) Section 5 – Operation 5.27 Cold or arctic weather IMPORTANT package (optional Make sure the heater is disconnected before you operate the MEWP . equipment) NOTE If the MEWP is to be parked for an extended WARNING period of time, remove the battery and keep it in a Do not use heaters if the temperature is above...

  • Page 69: Section 6 - Additional Procedures

    Section 6 – Additional Procedures 6.1 Use the emergency- 6.1-1 At the base control console: 1. Make sure the engine is off. lowering function 2. Pull the emergency-stop button. With the emergency-lowering system, you can lower 3. Select the base position from the off/base/ the platform if there is a failure of the primary power.

  • Page 70: Chassis Tilt Recovery

    Section 6 – Additional Procedures Chassis tilt recovery 6.2 Chassis tilt recovery 6.2-1 Platform uphill If the MEWP becomes tilted with the platform uphill IMPORTANT (refer to Figure 06), follow the steps below to go back to a lowered and retracted position. When you raise or extend the boom, the MEWP must be on a firm, level surface.

  • Page 71: Release The Brakes Manually

    Release the brakes manually Section 6 – Additional Procedures 6.3 Release the brakes CAUTION manually Do not release the brakes before you disengage the drive motor. WARNING Do not manually disengage the brakes if the 4. Push the plunger of the brake auto-reset MEWP is on a slope.

  • Page 72: Winch And Tow The Mewp

    Section 6 – Additional Procedures Winch and tow the MEWP 6.4 Winch and tow the MEWP 1. Before you winch or tow the MEWP , fully retract and lower the boom. 2. Rotate the turret until the boom is in line with the WARNING chassis, in the direction of travel.

  • Page 73: Refuel

    Refuel Section 6 – Additional Procedures 6.5 Refuel 6.5-1 Refuel the MEWP with diesel or gasoline CAUTION IMPORTANT When operating on a slope, make sure the fuel For gasoline engines, use unleaded gasoline level is above half to prevent a possible stall with an octane rating of 87 or higher.

  • Page 74: Replace The Propane Cylinder (Dual Fuel)

    Section 6 – Additional Procedures Refuel 6.5-2 Replace the propane cylinder (dual Install the propane cylinder: fuel) 1. Push the emergency-stop button on the base control console. WARNING 2. Put the new propane cylinder on the mounting bracket. Make sure the metal peg goes through Obey all national, state/provincial/territorial, and the hole on the propane cylinder rim.
  • Page 75 Move the MEWP for transport Section 6 – Additional Procedures 6.6-1 Lock the turret 6.6 Move the MEWP for 1. Rotate the turret until the transportation lock transport is in line over the of the side of the chassis. When you drive a MEWP onto or remove it from a 2.

  • Page 76: Move The Mewp For Transport

    Section 6 – Additional Procedures Move the MEWP for transport 6.6-2 Hoist the MEWP WARNING WARNING Use chains with a load capacity sufficient to withstand the MEWP weight. Refer to the serial Only qualified riggers must operate the machinery plate of the MEWP for the specified weight. during a lift.

  • Page 77: Tie Down The Mewp

    Move the MEWP for transport Section 6 – Additional Procedures 6.6-3 Tie down the MEWP 7. Put the lower platform mount between the boom end and the platform to prevent side-to-side 1. Lock the turret with the turret transportation lock. movement of the boom.

  • Page 78: Section 7 - Technical Diagrams And Specifications

    Section 7 – Technical Diagrams and Specifications SJ45 AJ+, SJ60 AJ+ 238264AAA...

  • Page 79: Technical Diagrams

    Section 7 – Technical Diagrams and Specifications Technical diagrams 7.1 Technical diagrams 7.1-1 Reach diagram - SJ45 AJ+ 16.76 (55) 15.24 (50) 13.72 (45) 12.19 (40) 10.67 (35) 9.14 (30) 7.62 (25) 6.10 (20) 4.57 (15) 3.05 (10) 1.52 -1.52 (-5) -3.05 (-10)

  • Page 80: Dimensions - Sj45 Aj

    Technical diagrams Section 7 – Technical Diagrams and Specifications 7.1-2 Dimensions - SJ45 AJ+ 13.72 m 2.98 m (45 ft) (9 ft 10 in) 6.93 m (22 ft 9 in) 5.23 m (17 ft 2 in) 62° 15.54 m (51 ft) 7.53 m (19 ft 8 in) (24 ft 8-3/4 in)
  • Page 81 Section 7 – Technical Diagrams and Specifications Technical diagrams Dimensions - SJ45 AJ+ (continued) 1.52 m 1.83 m (60 in) (72 in) 175º 0.76 m (30 in) 1.14 m (45 in) 75º 2.7 m (106-1/2 in) 70º 2.29 m 0.61 m (7 ft 6 in) (2 ft) 1.11 m...

  • Page 82: Reach Diagram - Sj60 Aj

    Technical diagrams Section 7 – Technical Diagrams and Specifications 7.1-3 Reach diagram - SJ60 AJ+ 21.34 (70) 19.81 (65) 18.29 96.09in (60) 16.76 (55) 15.24 (50) 13.72 (45) 12.19 (40) 45° 10.67 (35) 9.14 (30) 7.62 (25) 6.10 (20) 4.57 (15) 3.05 (10)

  • Page 83: Dimensions - Sj60 Aj

    Section 7 – Technical Diagrams and Specifications Technical diagrams 7.1-4 Dimensions - SJ60 AJ+ 20.11 m (66 ft) 6.2 m (20 ft 4 in) 11.56 m (37 ft 11 in) 7.7 m (25 ft 3 in) 56° 8.31 m 18.29 m (27 ft 2 in) (60 ft) 6.6 m...
  • Page 84 Technical diagrams Section 7 – Technical Diagrams and Specifications Dimensions - SJ60 AJ+ (continued) 2.44 or 1.83 m (96 or 72 in) 0.91m 175˚ (36 in) 1.14 m (45 in) 2.81 m (9 ft 2-1/2 in) 65º 60º 1.11 m (44 in) 2.21m 0.64 m...

  • Page 85: Standard And Optional Equipment

    Section 7 – Technical Diagrams and Specifications Standard and optional equipment 7.2 Standard and optional equipment Model SJ45 AJ+ SJ60 AJ+ Standard Equipment 1.83 m x 0.76 m (72" x 30") platform 2.44 m x 0.91 m (96” x 36”) platform 12 Volt DC emergency power AC socket on platform All motion alarm...

  • Page 86: Owner's Annual Inspection Record

    Owner’s annual inspection record Section 7 – Technical Diagrams and Specifications 7.3 Owner’s annual inspection record Inspection Date Inspector Signature IMPORTANT The owner’s annual inspection record is on the cowling of the control compartment. It must be filled out after an annual inspection has been completed.

  • Page 87: Specifications - Dimensional Data

    Section 7 – Technical Diagrams and Specifications Specifications - Dimensional Data 7.4 Specifications - Dimensional Data SJ45 AJ+ SJ60 AJ+ Working Height - maximum 15.54 m 51 ft 0 in 20.11 m 66 ft 0 in Platform Height - maximum 13.72 m 45 ft 0 in 18.29 m...

  • Page 88: Specifications - Performance & Speeds

    Specifications - Performance & Speeds Section 7 – Technical Diagrams and Specifications 7.5 Specifications - Performance & Speeds SJ45 AJ+ SJ60 AJ+ Gradeability - maximum Drive Speed - stowed / low torque 4 km/h 2.5 mph 4 km/h 2.5 mph Drive Speed - stowed / high torque 1.9 km/h 1.2 mph...

  • Page 89: Environment

    Only replace the tires with the same types that are approved by Skyjack. The use of other tires can make the MEWP less stable. If you do not obey, there is a risk of death or serious injury.

  • Page 90: Maximum Platform Capacities (Evenly Distributed)

    Maximum platform capacities (evenly distributed) Section 7 – Technical Diagrams and Specifications 7.8 Maximum platform capacities (evenly distributed) SJ45 AJ+ Regular Platform Capacity Derated Platform Capacity* Capacity 300 kg 660 lb 272 kg 600 lb Maximum number of people Manual side force 400 N 90 lbf 200 N...

  • Page 91: Section 8 - Labels

    Section 8 – Labels DANGER. Orange WARNING. Yellow CAUTION. Green Emergency- lowering procedure. Blue Safety information. SJ45 AJ+, SJ60 AJ+ 238264AAA...

  • Page 92: Engine Side

    Warning - crush hazard Do not alter Do not tamper with or disable the limit switches or other safety devices. Model number* Product identifier. *The model number can be different from the one you see. Skyjack logo 238264AAA SJ45 AJ+, SJ60 AJ+...
  • Page 93 Engine side Section 8 – Labels Engine side (continued) Description Label Pictorial Warning - body crush hazard Lift and tie-down points Only use these points to lift or tie-down the MEWP . Tie-down points Only use these points to tie-down the MEWP . SJ45 AJ+, SJ60 AJ+ 238264AAA...
  • Page 94 Section 8 – Labels Engine side Engine side (continued) Description Label Pictorial Tip-over hazard Do not use air-filled tires. Use approved, matched tires only. Refer to Section 7. Wheel specifications Refer to the service manual for the wheel type, offset, pressure, and torque.

  • Page 95: Engine Compartment

    Engine compartment Section 8 – Labels 8.2 Engine compartment Description Label Pictorial Main power disconnect switch Turn the switch clockwise to turn the power on. Turn the switch counterclockwise to turn the power off. Use a padlock to lock the switch in position. QR code This code gives you fast access to the MEWP documentation, and the live MEWP data supplied by ELEVATE telematics...
  • Page 96 Section 8 – Labels Engine compartment Engine compartment (continued) Description Label Pictorial Winch and tow procedure Refer to Section 6.4. 1. Use wheel chocks or blocks at the front of the wheels and behind them to prevent MEWP movement. 2. Turn the main power disconnect switch to the off position. 3.

  • Page 97: Front And Rear

    Max. platform height Max. wind speed Max. manual force *The serial plate information changes with different MEWPs. Machine weight Voltage Max. incline ° ° System pressure Skyjack Inc. 55 Campbell Road, Guelph, Ontario N1H 1B9 Canada SJ45 AJ+, SJ60 AJ+ 238264AAA...
  • Page 98 Section 8 – Labels Front and rear Front and rear (continued) Description Label Pictorial AC power plug Connect the AC supply here. Caution tape stripe Warning - maintenance support Do not enter the space below the work platform or extending structure during maintenance unless a support structure is in position.

  • Page 99: Controls Side

    Warning - crush hazard Model number* Product identifier. *The model number can be different from the one you see. Skyjack logo Do not alter Do not tamper with or disable the limit switches or other safety devices. SJ45 AJ+, SJ60 AJ+...
  • Page 100 Section 8 – Labels Controls side Controls side (continued) Description Label Pictorial Warning - body crush hazard Lift and tie-down points Only use these points to lift or tie-down the MEWP . Tie-down points Only use these points to tie-down the MEWP . 238264AAA SJ45 AJ+, SJ60 AJ+...
  • Page 101 Controls side Section 8 – Labels Controls side (continued) Description Label Pictorial Tip-over hazard Do not use air-filled tires. Use approved, matched tires only. Refer to Section 7. Wheel specifications Refer to the service manual for the wheel type, offset, pressure, and torque.
  • Page 102 Section 8 – Labels Controls side Controls side (continued) 12 13 Description Label Pictorial Do not smoke Do not smoke near this location. Propane (dual fuel) PROPANE Identifies the propane tank location. LPG fuel (duel fuel) Use liquid propane gas (LPG) only in the propane tank. 238264AAA SJ45 AJ+, SJ60 AJ+...
  • Page 103 Controls side Section 8 – Labels Controls side (continued) Description Label Pictorial Annual inspection Make sure the MEWP has received an annual inspection before operation. Warning - annual inspection Refer to the operation manual. Make sure the annual and daily inspections are done.
  • Page 104 Section 8 – Labels Controls side Control side (continued) Description Label Pictorial Emergency-lowering procedure Refer to Section 6.1.  1. Pull the emergency-stop button. 2. Turn the off/base/platform key switch to the base position. 3. Select the emergency-power position from the start/function ...

  • Page 105: Control Compartment

    Control compartment Section 8 – Labels 8.5 Control compartment Description Label Pictorial Base control console Push the circuit breakers to reset the power if a power overload or positive circuit grounding occurs. Select the platform rotation switch to rotate the platform to the left or right.
  • Page 106 Section 8 – Labels Control compartment Control compartment (continued) Description Label Pictorial Grease point maintenance Refer to the service manual for how to lubricate the MEWP . Hydraulic oil Replace the hydraulic fluid with the approved type (refer to the service manual).
  • Page 107 Control compartment Section 8 – Labels Control compartment (continued) Description Label Pictorial Winch and tow procedure Refer to Section 6.4. 1. Use wheel chocks or blocks at the front of the wheels and behind them to prevent MEWP movement. 2. Turn the main power disconnect switch to the off position. 3.
  • Page 108 Section 8 – Labels Control compartment Control compartment (continued) Description Label Pictorial Diesel Only use ultra-low sulfur diesel fuel. Unleaded gasoline Only use unleaded gasoline fuel. Slowly open the fuel cap Refer to the operation manual. Slowly open the fuel cap to prevent fuel spray from the fuel tank. 238264AAA SJ45 AJ+, SJ60 AJ+...

  • Page 109: Platform

    Platform Section 8 – Labels 8.6 Platform Description Label Pictorial Caution tape stripe Operator daily inspection Refer to the operation manual. Do the visual inspections and function tests before you start each work shift. Refer to Section No jewelry Caution. Do not wear jewelry or loose clothing that could become caught or entangled.
  • Page 110 Horizontal load rating Do not apply more than the specified side load. Operate the MEWP when the wind speed, which includes wind gusts, is less than the specified speed for this model. Skyjack logo Model number Product identifier. AC power plug Connect the AC supply here.
  • Page 111 Platform Section 8 – Labels Platform (continued) Description Label Pictorial Do not step Fall-protection anchorages Attach the body-harness lanyards of each occupant to the fall- protection anchorage points. Rated for one (1) person for each anchorage point. Used for fall-restraint or fall-arrest. Manual storage box Shows the location of the operation manual.
  • Page 112 Section 8 – Labels Platform Platform (continued) Description Label Pictorial Tip-over hazard Do not use air-filled tires. Use approved, matched tires only. Refer to Section 7. IPAF “Click It!” Wear a full body-harness with a short lanyard in boom-type platforms. Warning - California proposition 65 WARNING Cancer and reproductive harm -...
  • Page 113 Platform Section 8 – Labels Platform (continued) Description Label Pictorial Do not alter Do not tamper with or disable the limit switches or other safety devices. Footswitch enable Press and hold the footswitch to enable the platform functions. Warning - crush hazard SJ45 AJ+, SJ60 AJ+ 238264AAA...

  • Page 114: Platform Control Console

    Section 8 – Labels Platform control console 8.7 Platform control console  Description Label Pictorial SGE reset/start engine/generator Select the SGE reset button to reset the SGE. Select the dual fuel switch for gasoline or liquid propane gas. Push and hold the engine start/on/off switch to start the engine and then return it to the on position.
  • Page 115 Platform control console Section 8 – Labels Platform control console (continued) Description Label Pictorial Drive/steer controller Press the steering rocker switch to steer left or right. Push and hold the drive/steer controller to drive forward or rearward. Emergency-lowering procedure Refer to Section 6.1 for the complete procedure.
  • Page 116 Section 8 – Labels Platform control console Platform control console (continued)   Description Label Pictorial Boom/jib/platform controls Select the platform rotation switch to rotate the platform to the left or right. Select the platform-leveling override switch to tilt the platform up or down.

  • Page 117: Section 9 - Unique Skyjack Features

    Section 9 – Unique Skyjack Features Your Skyjack MEWP may be equipped with the following unique features: At the heart of every Skyjack machine is our proven and simplistic control system. Skyjack’s color-coded and numbered wiring system make our machines the...
  • Page 118 WARNING Cancer and Reproductive Harm- https://www.p65warnings.ca.gov/.
  • Page 119 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull, Skytrak, Tsurumi, Husquvarna Target, Stow, Wacker, Sakai, Mi-T-M, Sullair, Basic, Dynapac, MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Menegotti, Morrison, Contec, Buddy, Crown, Edco, Wyco, Bomag, Laymor, EZ Trench, Bil-Jax, F.S.

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Sj60 aj+

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