Weber Summit Gold D 42080 Owner's Manual
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Weber Summit Gold D 42080 Owner's Manual

Weber Summit Gold D 42080 Owner's Manual

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Y
OU MUST READ THIS
BEFORE OPERATING YOUR GAS GRILL
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. Open lid
4. If odour continues, keep away from the
appliance and immediately call your
gas supplier or your fire service.
Leaking gas may cause a fire or explosion
which can cause serious bodily injury or
death, or damage to property.
WARNING:
1. Do not store or use petrol or other
flammable vapours and liquids in the
vicinity of this or any other appliance.
2. A gas supply cylinder not connected
for use should not be stored in the
vicinity of this or any other appliance.
WARNING: Follow all leak-check
procedures carefully in this manual
prior to barbecue operation. Do this
even if barbecue was dealer assembled.
WARNING: Do not try to light the
®
Weber
gas barbecue without first
reading the "Lighting" instructions in
this manual.
INFORMATION FOR THE INSTALLER:
This manual must remain with the owner,
who should keep it for future use.
OUTDOOR USE ONLY.
S U M M I T
O
G
WNERS
UIDE
DANGER
®
LP Gas Grill Owners Guide
#
42080
42080 GB 01/21/03
LP

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Summary of Contents for Weber Summit Gold D 42080

  • Page 1 Do this even if barbecue was dealer assembled. WARNING: Do not try to light the ® Weber gas barbecue without first reading the “Lighting” instructions in this manual. INFORMATION FOR THE INSTALLER: This manual must remain with the owner, who should keep it for future use.

  • Page 2: Danger & Warnings

    Improper assembly may be dangerous. Please carefully follow the assembly instructions in this manual. After a period of storage and/or non-use, the Weber Gas Barbecue should be checked for gas leaks and burner obstructions before use. See instructions in this manual for correct procedures.

  • Page 3: Table Of Contents

    Contents Danger & Warnings ..................2 Warranty ....................4 General Instructions .................5 Grilling Methods ..................6 Cleaning ....................6 Exploded View ..................7 Parts List ....................9 Assembly Instructions ................11 Gas Instructions ..................27 Leak Checking ..................29 Operating ....................32 Grilling Methods ..................32 Lighting ....................34 Manual Lighting ..................35 Lighting the Side Burner ................36 Lighting the Smoker...

  • Page 4: Warranty

    Weber printed instructions accompanying it. This Warranty applies only to products sold at retail. Weber may require reasonable proof of your date of purchase. THEREFORE, YOU SHOULD RETAIN YOUR SALES RECEIPT OR INVOICE. This Limited Warranty shall be limited to the repair or...

  • Page 5: General Instructions

    ® Weber gas barbecue. We therefore request that the fuel supply hose away from any heated ® you read them carefully before you use the Weber surface. gas barbecue. WARNING: Keep the cooking area clear of • Not for use by children.

  • Page 6: Grilling Methods

    NOTE: If grill looses heat while cooking refer to the WARNING: Turn your Weber gas barbecue OFF troubleshooting section of this manual. and wait for it to cool before cleaning. WARNING: Do not move the Weber ® gas barbecue CAUTION: Do not clean your Flavorizer ®...

  • Page 7: Exploded View

    Exploded View Summit Gold D LP 120902 ®...
  • Page 8 Exploded View List Hinge Pin 47. Plastic Plug Thermometer Hardware 48. Right Door Thermometer Bezel 49. Hair Cotter Pin ™ Warm-Up Basket 50. Lid Assembly 8 inch Cooking Grate 51. 1/4 - 20 x 1 1/4 inch Bolt Smoker Assembly 52.

  • Page 9: Parts List

    Parts List Lid - 1 Bottom Shelf - 1 Left Door - 1 Cookbox - 1 Right Door - 1 Front Frame Rail - 1 Rear Frame Rail - 1 Side Table - 1 Left Frame Side Burner - 1 Assembly - 1 Right Frame Assembly - 1 Warming Rack - 1...
  • Page 10 Parts List ® Flavorizor Bars - 2 Sets Hinge Pin- 2 Hair Pin Cotter- 2 1-1/4 inch Bolts (1/4 x 20 x 1-1/4 inch Bolt) - 2 Stainless Steel Cooking Grates - 3 Nut Hex (1/4 x 20 Blk Zinc) - 2 1/2 inch Bolts Bottom Tray - 1 (1/4 x 20 x 1/2 inch Bolt) - 8...

  • Page 11: Assembly Instructions

    Place corrugated from each side of the Cookbox under the Caster and Wheel Frame Assembly to level the frames for Frame Rail Assembly. CAUTION: Before proceeding to the next step check that frame rail (2) is on the side with the swing tables (3).
  • Page 12 ATTENTION! Only start these bolts. Do not tighten yet.
  • Page 14 ATTENTION! Completely remove both partially started bolts from top rear frame rail. ATTENTION! Reinstall both bolts through rear panel and into rear frame rail.
  • Page 15 ATTENTION! Remove packing tape holding the gas line and bracket(1). When installing cookbox route the gas line and bracket(1) inside the frame rails(2).
  • Page 18 Matchlight Holder...
  • Page 21 NOTE: Igniter Wire(1) is located up under right side of control panel.
  • Page 22 CAUTION: Hold burner cap(1) down while pushing side burner ignition wire(2) on.

  • Page 27: Gas Instructions

    Gas Instructions Hose to manifold connection Purchase a full cylinder of gas from your gas dealer The hose connects to the manifold, which screws into The cylinder must always be installed, transported and the manifold fitting(1) or pushes onto the manifold push stored in an upright position.
  • Page 28 Gas Instructions 2) Mix soap and water. 3) Turn on the cylinder valve. Completely remove the control panel (4) from the cooking 4) Check for leaks by wetting the fitting with the soap and box assembly exposing the valves, burners, igniter, and manifold.

  • Page 29: Leak Checking

    The burners have been flame-tested. As a safety precaution however, you should recheck all fittings for leaks before using your Weber Gas Barbecue. Carriage and handling may loosen or damage a gas fitting. WARNING: Perform these leak checks even if your barbecue was dealer or store assembled.
  • Page 30 Gas Instructions Reinstall control panel Parts required: control panel, screws, and burner control knobs. Place the control panel back onto the control panel brackets on either side of the front of the cooking box. Line up screws with screw holes on both the control panel and control panel brackets.
  • Page 31 Gas Instructions Connecting the Liquid Propane Safe handling tips for Liquid Propane Cylinder Gas Cylinders WARNING: Make sure that the LP cylinder valve is • Liquid Propane (LP) gas is a petroleum product as closed. Close by turning valve clockwise. are petrol and natural gas.

  • Page 32: Operating

    Operating Instructions Direct cooking Grilling Methods The Direct Method, similar to broiling, means the food is cooked directly over the heat source. For even cooking, NOTE: If grill looses heat while cooking refer to the food should be turned once halfway through the grilling troubleshooting section of this manual.
  • Page 33 Operating Instructions Indirect cooking Grilling Tips & Helpful Hints The Indirect Method is similar to roasting, but with the • Always preheat the grill before cooking. Set all burners added benefits of that grilled texture, flavor, and on HIGH heat and close lid; heat for 10 minutes, or until appearance you can’t get from an oven.

  • Page 34: Lighting

    If LEFT burner. the hose is found to be damaged in any way, do ® not use the barbecue. Replace using only Weber authorised replacement hose. Contact the Customer Service Representative in your region To Extinguish...

  • Page 35: Manual Lighting

    Operating Instructions To Extinguish Manual Lighting Push down and turn each burner control knob DANGER clockwise to the OFF position. Turn gas supply OFF at the source. Failure to open the lid while igniting the barbecue’s burners, or not waiting 5 minutes to allow the gas to clear if the barbecue does not light, may result in an explosive flame-up which can cause serious bodily injury or death.

  • Page 36: Lighting The Side Burner

    Operating Instructions Lighting the side burner if the main burners are lit. Side Burner Lighting Instructions 1) Open the side burner lid. 2) Push down and turn the side burner control to START/ DANGER 3) Push igniter button and hold until burner ignites. You will Failure to open the lid while igniting the side hear the igniter sparking burner, or not waiting 5 minutes to allow the...

  • Page 37: Lighting The Smoker

    Operating Instructions poultry and fish recipes in the gas grill cookbook. Cook Using the Smoker with the lid down according to the times indicated in charts or recipes. The smoker uses presoaked wood chips. For best results with faster cooking foods like steaks, burgers and chops, DANGER etc., we recommend using finer wood chips because they Do not use any flammable fluid in the smoker to...
  • Page 38 If the hose is found 2,3,9 to be damaged in any way, do not use the grill. ® Replace using only Weber authorized replacement hose Contact the Customer Service Representative in your region using the contact information sheet provided with your manual.
  • Page 39 WARNING: Check hose before each use of grill for nicks, cracking, abrasions or cuts. If the hose is found 2,3,10 to be damaged in any way, do not use the grill. Replace using only Weber ® authorized replacement hose. Contact the Customer Service Representative in your region using the contact information sheet provided with your manual.
  • Page 40 Operating Instructions 3) Put the spit forks on the rotisserie shaft. Rotisserie Assembly Slide a spit fork from each side onto the shaft so that the tines are facing each other. Reverse forks to each Parts required: rotisserie motor bracket(1), rotisserie other so that one fork screw is on top(1) and one is on motor(1), rotisserie shaft(1), spit forks(4) the bottom(2), as shown in illustration.
  • Page 41 Operating Instructions 4) Place the motor in the bracket, slide to lock. Using the Rotisserie 5) Insert the pointed end of the rotisserie shaft into the motor. Place the handle end of the rotisserie onto the Note - Before using your rotisserie, measure your food at support rollers.

  • Page 42: Lighting The Rotisserie

    WARNING: Check hose before each use of grill for nicks, cracking, abrasions or cuts. If the hose is found to be damaged in any way, do not use the grill. Replace using only a Weber ® authorized replacement hose. Contact the Customer Service Representative in your region using the contact information sheet provided with your manual.
  • Page 43 WARNING: Check hose before each use of grill for nicks, cracking, abrasions or cuts. If the hose is found to be damaged in any way, do not use the grill. Replace using only a Weber ® authorized replacement hose. Contact the Customer Service Representative in your region using the contact information sheet provided with your manual.

  • Page 44: Troubleshooting

    Troubleshooting Problem Check Cure Burners burn with a yellow or Inspect Spider / Insect Screens for Clean Spider / Insect Screens. (See orange flame, in conjunction with possible obstructions. (Blockage of Section “Annual Maintenance”) the smell of gas. holes.) Burner does not light, or flame is Is LP fuel low or empty? Refill LP cylinder.

  • Page 45: Side Burner Troubleshooting

    Side Burner Troubleshooting Problem Check Cure Side Burner does not light. Is gas supply off? Turn supply on. Is the fuel hose bent or kinked? Straighten hose. Flame is low in HIGH position. If match lights burner, checkigniter Push button ignition does not Does burner light with a match? (see below).

  • Page 46: Rotisserie Troubleshooting

    Rotisserie Troubleshooting Problem Check Cure Burner does not light. Did you hold the burner control Try to relight burner by holding burner control knob down and knob down and hold down for 20 seconds until after burner ignited? continue holding down until 20 seconds after burner has ignited.

  • Page 47: Maintenance

    If the spider/insect screen becomes damaged or cannot be can nest in the venturi section(1) of the burner tubes. This cleaned, call Weber-Stephen Products Customer Service blocks the normal gas flow, and can cause the gas to flow for replacement parts.

  • Page 48: Replacing Main Burners

    Maintenance Replacing Main Burners Disconnect the Thermocouple from the IR Burner valve. ® Your Summit gas grill must be OFF and cool. Turn gas OFF at source. Disconnect regulator. Remove cooking grates. Remove Smoker box. ® Remove Flavorizer bars. To remove control panel refer to “Remove the control panel”...
  • Page 49 Maintenance Pull the selected burner(s) tube(s) from manifold Pull manifold assembly out from the manifold frame. frame and replace with a new burner tube. To reinstall the manifold assembly, reverse steps 7 through 14. Lift and twist the burner assembly slightly, to separate the Crossover ®...

  • Page 50: Crossover Ignition System Operations

    Maintenance ® Crossover Ignition System Operations CAUTION: The burner openings (1) must be positioned properly over the ® If the Crossover ignition system fails to ignite the LEFT valve orifices (2). burner in a burner set, light the LEFT burner with a match. Check proper assembly before fastening manifold in If the LEFT burner lights with a match, then check the place.

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