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Summary of Contents for Linde BOC RAPTOR 135
- Page 1 135 MIG (gasless) Operating Manual...
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Page 2: Welcome To A Better Way Of Welding
Welcome to a better way of welding Congratulations on puchasing the Raptor 135 MIG (gasless) welding machine. The products in BOC's range perform with reliability and have the backing of one of South Pacific's leading welding suppliers. This operating manual provides the basic knowledge required for MIG welding, as well as highlighting important areas of how to operate the Raptor machine. -
Page 3: Table Of Contents
Contents Welcome to a better way of welding 5.0 Machine Specifications Recommended Safety Guidelines 6.0 Basic Welding Techniques 6.1 Fundamentals of Gasless Flux Cored Arc Welding 2.0 Recommended Safety Precautions 2.1 Health Hazard Information 7.0 Periodic Maintenance 2.2 Personal Protection Power Source 2.3 Electrical Shock Torch 2.4 User Responsibility... -
Page 4: Recommended Safety Guidelines
1.0 Recommended Safety Guidelines Some safety precautions BOC recommends are as follows: • Repair or replace defective cables immediately. • Keep fire extinguishing equipment at a handy location in the shop. • Never watch the arc except through lenses of the correct shade. •... -
Page 5: Recommended Safety Precautions
2.0 Recommended Safety Precautions Health Hazard Information • Wear a respirator when natural or forced ventilation is not good enough. The actual process of welding is one that can cause a variety of hazards. All appropriate Eye protection safety equipment should be worn at all times, i.e. A welding helmet with the appropriate welding headwear, respiratory, hand and body protection. -
Page 6: Electrical Shock
STOP 2.3 Electrical Shock • Never touch ‘live’ electrical parts. • Always repair or replace worn or damaged parts. PLEASE NOTE that under no circumstances should • Disconnect power source before performing any any equipment or parts be altered or changed in maintenance or service. -
Page 7: Switch On To Electrical Safety
Switch on to electrical safety for single-phase equipment BOC welding machines are designed and manufactured to conform to IEC 60974 or AS 60974. This Standard not only covers the machine but also the input cable and plug requirements including the size of the plug that should be used. - Page 8 How important is the correct input cable and plug on a welding machine? The size of the plug depends on a formula that ✓ Use the correct input current, ✓ cable and not only uses the maximum current draw but ✓...
- Page 9 DON‘T ✖ Don’t risk damage to your machine or cause tripping and/or fire by using the wrong input current, cable or plug. ✖ Don’t tamper with plugs or file down earth pins. Doing so will void warranty. Check the rating plate on your machine. Example of BOC rating plate All welding machines that comply with IEC 60974 or AS 60974 must have a rating plate similar to the one shown.
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Page 10: Installation
3.0 Installation To set up your machine please ensure that the Loading 1kg self-shielded flux-cored wire power outlet is switched off at the wall. Please wear safety glasses before loading wire The Raptor 135 MIG is used as a flux-cored welder into your machine. -
Page 11: How To Install Shoulder Strap
3.2 How to install Shoulder Strap The images shown here are indicative only. If there Figure 1 is any inconsistency between the image and the actual product, the actual product shall govern. Take the following parts to fix the belt into the machine. -
Page 12: Operation
4.0 Operation Control Panel 4.2 Back Panel Welding power knob Power indicator Fault indicator Fixed welding torch lead* Fixed work return lead* Power lead The illustrations shown here are indicative only. The actual product may differ slightly. INPUT AC 240V 4.3 Operating instructions IMPORTANT –... -
Page 13: Machine Specifications
5.0 Machine Specifications Package Contents • Powersource • Work return lead (permanently fitted to machine) • Welding torch (permanently fitted to machine) • Wire feed roller - Knurled groove 0.8-0.9 RAPTOR 135 MIG Part No. RAPTOR135MIG Input voltage Single phase AC 240V ± 15% Frequency 50 / 60 Hz Rated input plug... -
Page 14: Basic Welding Techniques
6.0 Basic Welding Techniques Fundamentals of Gasless Flux Selection of power source Cored Arc Welding Power sources for flux cored welding are selected on a number of different criteria, including: Welding technique • Maximum output of the machine. Successful gasless flux cored arc welding depends •... -
Page 15: Periodic Maintenance
7.0 Periodic Maintenance WARNING Always ensure that maintenance and testing is carried out with the power switched off at the machine and power outlet. The working environment or amount of use the machine receives should be taken into consideration when planning maintenance frequency of your Raptor welder. -
Page 16: Trouble Shooting
8.0 Trouble Shooting The following situations may happen due to certain accessories used, welding material, environmental influences and power supply. Problem Possible solution Arc initiation difficulty. Unstable arc. Check work return lead is connected properly to the workpiece. The output current fails to reach the rated value. If your power supply voltage is inadequate you may not achieve full welding current output. -
Page 17: Warranty Information
9.0 Warranty Information Terms of Warranty BOC provides a warranty for the Raptor 135 MIG sold by it against defects in manufacture and materials. Machines under warranty will be exchanged and not repaired. • Valid for 2 years from date of purchase. •... - Page 20 BOC is a trading name of BOC Limited, a subsidiary of Linde plc. © BOC Limited 2021. Reproduction without permission is strictly prohibited. Details given in this document are believed to be correct at the time of printing. Whilst proper care has been taken in the preparation, no liability for injury or damage resulting from its improper use can be accepted.
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