Welcome to a better way of welding Congratulations on puchasing the Raptor 140 MMA / 160 MMA welding machine. The products in BOC's manual MMA range perform with reliability and have the backing of one of South Pacific's leading welding suppliers. This operating manual provides the basic knowledge required for MMA welding, as well as highlighting important areas of how to operate the Raptor machine.
1.0 Recommended Safety Guidelines Some safety precautions BOC recommends are as follows: Repair or replace defective cables immediately. Keep fire extinguishing equipment at a handy • • location in the shop. Never watch the arc except through • lenses of the correct shade. Keep primary terminals and live parts effectively •...
2.0 Recommended Safety Precautions Health Hazard Information Wear a respirator when natural or forced • ventilation is not good enough. The actual process of welding is one that Eye protection can cause a variety of hazards. All appropriate safety equipment should be worn at all times, i.e. A welding helmet with the appropriate welding headwear, respiratory, hand and body protection.
STOP Electrical Shock Never touch ‘live’ electrical parts. • Always repair or replace worn or damaged parts. • PLEASE NOTE that under no circumstances should Disconnect power source before performing any • any equipment or parts be altered or changed in maintenance or service. any way from the standard specification without Earth all work materials.
Switch on to electrical safety for single-phase equipment BOC welding machines are designed and manufactured to conform to IEC 60974 or AS 60974. This Standard not only covers the machine but also the input cable and plug requirements including the size of the plug that should be used.
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How important is the correct input cable and plug on a welding machine? The size of the plug depends on a formula that ✓ Use the correct input current, ✓ cable and not only uses the maximum current draw but ✓...
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DON‘T ✖ Don’t risk damage to your machine or cause tripping and/or fire by using the wrong input current, cable or plug. ✖ Don’t tamper with plugs or file down earth pins. Doing so will void warranty. Check the rating plate on your machine. Example of BOC rating plate All welding machines that comply with IEC 60974 or AS 60974 must have a rating plate similar to the one shown.
4.0 Operating Functions On/Off switch (behind machine) Electrode diameter selector Power indicator light Over heat indicator light VRD indicator light Power button Negative dinse connector Positive dinse connector Operating Machine For MMA welding Select the electrode diameter by adjusting the Connect the electrode holder to the positive (+) •...
5.0 Shoulder Strap The images shown here are indicative only. If there is any inconsistency between the image and the Figure 1 actual product, the actual product shall govern. Take the following parts to fix the belt into the machine. Figure 2 Fix the belt as figure 1 to 3.
7.0 Basic Welding Techniques Fundamentals of Manual Metal Arc stick to the work, penetration is poor and beads with a distinct rounded profile will be deposited. (MMA) Welding Excessive current is accompanied by overheating Welding Technique of the electrode. It will cause undercut and burning Successful MMA welding depends on the following through of the material, and will give excessive factors:...
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size, size of run required and the amperage used. Excessive travel speeds lead to poor fusion, lack of penetration etc, while too slow a rate of travel will frequently lead to arc instability, slag inclusions and poor mechanical properties. Correct work preparation The method of preparation of components to be welded will depend on equipment available and relative costs.
8.0 Periodic Maintenance In maintenance of the unit, take into consideration the rate of use and the environment it is used in. When the unit is used properly and serviced regularly you will avoid unnecessary disturbances in use and production. Daily Maintenance Perform the following maintenance daily: •...
9.0 Warranty Information Terms of Warranty BOC provides a warranty for the Raptor • 140 MMA / 160 MMA sold by it against defects in manufacture and materials. Machines under warranty will be exchanged and not repaired. Valid for 2 years from date of purchase. •...
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