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Related Manuals for Factair F6001
Summary of Contents for Factair F6001
- Page 1 F6001 SAFE-AIR TESTER OPERATING MANUAL FAC QAM 096 Issue D 03/21...
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Page 2: Table Of Contents
Contents Page No Introduction Calibration & Warranty Diagram and Equipment List Pre Use Start Up Beginning a new test Reviewing test results Exporting test results to the PC software Appendix 1 - Configuring the Safe-Air Tester Appendix 2 – Using the test port for other Draeger tubes Appendix 3 - Reading and disposal of Draeger Tubes and Oil Impactor Appendix 4 - Helpful Tips... -
Page 3: Introduction
From the touch screen display the appropriate breathing-air standard can be selected for your test. The F6001, is designed specifically to test high pressure air breathing air cylinders and high pressure charging systems up to 300bar. -
Page 4: Diagram And Equipment List
Storage for manual and F3002 HP regulator hose Touch Screen Display Draeger Impactor and tube test port TUB0053 - 8103560 Draeger Oil Impactors (optional extra) Power On Stylus pen F3002 HP Regulator (optional extra) Mains power adaptor Air Inlet Sintered Outlet Mains input Battery Tray Odour Test Button... -
Page 5: Pre Use
Equipment List: F6001 Safe-Air Tester Hard Case Mains Power Supply USB Download Cable 6 x AA Alkaline Batteries F3002 High-Pressure Regulator Stylus Pen Optional Extras TUB0053 – 8103560 Draeger Oil Impactor – Box of 10 F1946 Connection ¼ BSP inlet adaptor... -
Page 6: Start Up
2. Start-Up To carry out a test first switch on the machine by pressing and holding the green “on” button, located on the right-hand side of the unit, for approximately 3 seconds. A splash screen will be displayed which shows the instruments hardware and firmware versions. -
Page 7: Beginning A New Test
3 Beginning a New Test To carry out a test press the “begin test” icon on the main menu The unit will automatically calibrate the oxygen cell against the surrounding atmosphere; the unit therefore needs to be in a well ventilated area. Note:- If the temperature is greater than 40°C inside the instrument the calibration will operate for an extended period to stabilise the Oxygen cell. - Page 8 For high pressure tests there are 3 different test options available. All of the high-pressure tests require the use of the F3002 regulator which has a DIN connector which can accept input pressures of up to 300 bar. High-pressure charging compressors High-pressure cylinder less than 200bar High-pressure cylinder greater than 200bar Note: For cylinder tests please ensure the test is carried out on a recently filled, fully charged cylinder.
- Page 9 Carry out the odour test by depressing the odour test button and smelling the air exhausted from the sintered outlet, then release the button. If there is a serious odour problem, fail the sample at this point of the test. Initiating flows of seriously contaminated air through the tube ports could result in damage to the unit.
- Page 10 The photograph opposite is an example of a failed test where the F6001 was testing a high pressure charging compressor and the air quality for water and oil did not meet the requirements of breathing-air standard BS EN 12021.
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Page 11: Reviewing Test Results
1 of the stored tests. 5. Exporting Test Results and PC Software. To transfer test results from the Safe-Air Tester to the PC software you must first install the software on your PC. This is available in the download section of Factair’s website: http://www.factair.co.uk/air-quality-testing/safe-air-testers/... - Page 12 To transfer test results from the Safe-Air Tester to the PC software, connect the USB cable between the F6001 and your PC and open the Safe-Air Tester Results F4000/F6000 series software. Then click on the File drop down menu and select import test results from F6000 via USB connection.
- Page 13 Once loaded further information can be added about the following:- Test location. Date next test due. Test engineer and relevant address. Note:- These details can be saved as default. When complete you can save the test result file and if required print off a certificate. In the UK, Health and Safety Executive guideline HSG53 recommends test results should be retained for a minimum of 5 years.
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Page 14: Appendix 1 - Configuring The Safe-Air Tester
Appendix 1 - Configuring the Safe-Air Tester From the main menu press the configure icon. In the configuration sub menu there are 3 icons available, from left to right these are: Set Date Set Time (the instrument uses a 24 hour clock) Set units of measure and test standard The date and time are set prior to the unit being supplied but they can be adjusted as necessary. -
Page 15: Appendix 2 - Using The Test Port For Other Draeger Tubes
Appendix 2 - Using the test port for other Draeger tubes As well as the Draeger oil Impactor the F6001 test port can also be used a range of other tubes listed below: Test Draeger ref. Factair Part Sensitivity Oil (chemical reagent tube) - Page 16 Once you have selected which tube you wish to test the instrument will complete its purge sequence after which you will be prompted to insert the appropriate tube into the test port and tighten firmly. Note: Both ends of the tube should only be cut immediately prior to the test.
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Page 17: Appendix 3 - Reading And Disposal Of Draeger Tubes And
Oil Impactor The Oil Impactor’s protective seal must be kept in place for the duration of the test and only removed after the test has been completed. With a standard measurement range of 0.1 to 1.0 mg/m the Impactor has a limit of detection of 0.05 mg/m . - Page 18 The F2187 Draeger Tube Tip Cutter is an optional extra not provided with the F6001 as standard and is especially designed for cutting the ends of the tube. It has been designed to prevent glass from falling out of the opener by accident. The reservoir for the broken-off tips is easy to empty.
- Page 19 Oil (6728371) - REQUIREMENT FOR BREATHING-AIR STANDARD EN12021 THE AIR SHOULD HAVE A MAXIMUM OIL CONTENT OF 0.5 MG/M³ AND SHOULD BE WITHOUT SIGNIFICANT ODOUR OR TASTE. FOR HTM02-01 THE AIR SHOULD HAVE A MAXIMUM OIL CONTENT OF 0.1 MG/M Ensure the oil tube is kept vertical throughout this process.
- Page 20 Sulphur Dioxide (SO ) (67 28491 NOT REQUIRED AS A STANDARD TEST FOR BREATHING-AIR BUT MAXIMUM REQUIREMENT READING OF 1 PPM FOR HTM02-01. The media in the detector tube will change from grey blue to white to show the presence of sulphur dioxide. The total length of the white section is the measure of concentration read directly from the 1-25ppm scale in parts per million.
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Page 21: Appendix 4 - Helpful Tips
Unused Tubes Open the Draeger tube at both ends using the special tube opener or the cutter on the hand pump. Break any ampoules where applicable. Dispose of the tubes as stated in Methods 1, 2 or 3. NOTE: As an alternative a local authority approved waste disposal contractor can be employed to collect used and unused tubes from site and dispose of them in a safe manner. - Page 22 This message will be displayed prior to the test when the instrument is unable to calibrate the oxygen cell because there is an air supply connected to the instrument. Disconnect the air supply then press the arrow button in the top right hand corner to continue.
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Page 23: Appendix 5 - Air Quality Testing - Why
When using the tube tip cutter ensure only a light pressure is applied to the tube whilst rotating for scoring. For any additional advice and information please contact Factair on: +44 (0) 1473 746400. Air Quality Testing – Why? - Page 24 The required quality of breathing air is stated in EN12021 is to provide information on the safe limits of potential contaminant gases within breathing air and to ensure that the life support gas of oxygen is of an adequate level. Compressed air for breathing normally originates from a compressor system installed or operating at the place of use and there are various factors that can affect the quality and safety of this air.
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Page 25: International Breathing Air Standards
International Breathing-Air Standards Europe Australia and New Zealand EN12021 & G-7.1-2011 AS-NZS 1715: 2009* EN12021:2014 Grade D Odour The gas shall be free None (No pronounced No objectionable or from unsatisfactory odour) nauseous odour odour or taste. Oxygen (21 ± 1)% 19.5% - 23.5% 19.5% - 22% Carbon... -
Page 26: Frequency Of Breathing Air Tests
Frequency of Breathing-Air Tests Low Pressure Systems The purpose of periodically testing air quality is to make sure that the control measures you have put in place are delivering the air quality required. In the UK national forward to EN12021 advises that samples should be taken and analysed at least every three months or more frequently if there has been a change in, or concerns relating to, the production process. -
Page 27: Recording Breathing Air Quality Test Results
Recording Breathing-Air Quality Test Results When undertaking breathing-air quality tests, results should be retained. In the UK the regulations COSHH stipulates the information retained should include: the name and address of the employer responsible for the RPE; particulars of the equipment and of the distinguishing number or mark, together with a description sufficient to identify it, and the name of the maker;... -
Page 28: Compressed Air For Breathing Apparatus From En529
A.4.5 Compressed air for breathing apparatus from EN529 A.4.5 Compressed air for breathing apparatus (EN12021) A.4.5.1 General A compressor system will have produced the compressed air supplied to a breathing apparatus. The compressor system may be used for filling individual high-pressure pressure vessels or those on a mobile trolley or to supply air direct to breathing apparatus and other air-tools used in the workplace. -
Page 29: Coshh L5 (Sixth Edition 2013)
COSHH L5 (Sixth Edition 2013) EXTRACTS FROM CODE OF PRACTICE RELATING TO RESPIRATORY PROTECTIVE EQUIPMENT (RPE) 178. The maintenance, examination and tests should be in accordance with the manufacturer's instructions. Examinations should comprise a thorough visual examination of all parts of the respirator or breathing apparatus, to ensure that all parts are present, correctly fltted, and the equipment is in good working order. - Page 30 Equipment that has deteriorated significantly or is faulty should be effectively repaired or disposed of safely. Reproduced from COSHH Approved Codes of Practice L5 by Factair Ltd with the permission of the Controller of HMSO. Contains public sector information licensed under the Open Government Licence v3.0...
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Page 31: Respiratory Protective Equipment At Work
Respiratory Protective Equipment at Work A practical guide HSG53 (Fourth edition, published 2013) Dos and don’ts Do’s Don’t’s Always ensure the breathing apparatus is in Never place the hose inlet near to potential good working order before putting it on, sources of contamination, eg vehicle even when new. - Page 32 Compressed air 2. Compressed air for BA normally originates from a compressor system. The maintenance, examination and testing of compressors should be carried out according to the manufacturer’s instructions. The siting of air inlets to compressors should follow the same principles as for fresh air hose.
- Page 33 Factair Ltd 49 Boss Hall Road Ipswich Suffolk IP1 5BN Tel Sales: +44 (0) 1473 746400 Tel Hire: +44 (0) 1473 746444 Fax: +44 (0) 1473 747123 Email: enquiries@factair.co.uk www.factair.co.uk...