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Wilo -SiBoost Smart 1 Series Installation And Operating Instructions Manual
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Wilo -SiBoost Smart 1 Series Installation And Operating Instructions Manual

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Pioneering for You
Wilo-SiBoost Smart 1...
Wilo-Comfort-Vario COR-1...-GE
Wilo-Comfort-Vario COR/T-1...-GE
en Installation and operating instructions
2 535 459-Ed.03 / 2020-11-Wilo

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Summary of Contents for Wilo Wilo-SiBoost Smart 1 Series

  • Page 1 Pioneering for You Wilo-SiBoost Smart 1… Wilo-Comfort-Vario COR-1...-GE Wilo-Comfort-Vario COR/T-1…-GE en Installation and operating instructions 2 535 459-Ed.03 / 2020-11-Wilo...
  • Page 2 Fig. 1a: 12-2 11-2 11-1 12-1 Fig. 1b: 11-2 12-2 11-1 12-1...
  • Page 3 Fig. 1c: 11-1 12-1 Fig. 1d: 12-1 11-1...
  • Page 4 Fig. 1e: 12.2 11-1 12-1 12-2...
  • Page 5 Fig. 1f: 11-2 12-2 12-1 11-1 Fig. 1g: 11-2 12-2 12-1 11-1...
  • Page 6 Fig. 1h: 12-2 11-2 12-1 11-1...
  • Page 7 Fig. 2a: 12-1b 12-1a PIN1 PIN1 PIN3 PIN3 12-1b 4...20mA PIN1 PIN3 4-20mA 12-1a 0-16bar 12-1b 12-1a 11-1...
  • Page 8 Fig. 2b: 12-2b 12-2a PIN1 PIN1 PIN3 PIN3 12-2b 4...20mA PIN1 PIN3 4-20mA 12-2a 12-2b 12-2a 11-2 0-9bar 14-10 14-9 14-8 14-7...
  • Page 9 Fig. 3: OPEN CLOSED Nitrogen...
  • Page 10 Fig. 4:...
  • Page 11 Fig. 5a: 14-2 14-1 14-3 14-4 14-5 14-6 14-9 14-8 14-7 14-10...
  • Page 12 Fig. 1a: Fig. 5b: 14-2 14-1 14-3 14-4 14-5 14-6 14-13 14-11 14-12...
  • Page 13 Fig. 5c: PS3-4xx 14-2a 14-2 p>1,3bar p<1,0bar PS3-Nxx 14-2b 14-1 p<1,0bar p>1,3bar...
  • Page 14 Fig. 6a: Fig. 6b:...
  • Page 15 Fig. 8:...
  • Page 16 Fig. 9a:...
  • Page 17 Fig. 9b:...
  • Page 18 Fig. 10a:...
  • Page 19 Fig. 10b:...
  • Page 20 Tank full, contact closed (water not low) Tank empty, contact open (low water) Core colours BROWN BLUE BLACK Break tank (COR/T) Inspection opening/cover Operational overflow (pipe socket) Overflow box (optional) Float valve securing mechanism (to be removed before commissioning) WILO SE 11/2020...
  • Page 21 Black provided and secure them with counter nuts Connection in control device (see supplied terminal diagram) Bend angle for flexible connection pipe Bend radius for flexible connection pipe Installation and operating instructions Wilo-SiBoost Smart 1, Wilo-Comfort-Vario COR-1...-GE, Wilo-Comfort-Vario COR/T-1...-GE...
  • Page 22 No direct connection to the sewer system (free drainage according to EN 1717) Drain Extraction (connection for pressure-boosting system) Terminal box for low-water signal transmitter and/or overflow signal transmitter Level display WILO SE 11/2020...
  • Page 23 English Installation and operating instructions Wilo-SiBoost Smart 1, Wilo-Comfort-Vario COR-1...-GE, Wilo-Comfort-Vario COR/T-1...-GE...
  • Page 24 Spare parts ............................30 Disposal ..............................30 12.1 Oils and lubricants ............................... 30 12.2 Water-glycol mixture ............................30 12.3 Protective clothing .............................. 30 12.4 Information on the collection of used electrical and electronic products ............ 30 12.5 Batteries/rechargeable batteries ........................31 WILO SE 11/2020...

  • Page 25: General Information

    WARNING! The user could suffer (serious) injuries. “Warning” implies that (serious) injury to persons is probable if this information is disregarded. Installation and operating instructions Wilo-SiBoost Smart 1, Wilo-Comfort-Vario COR-1...-GE, Wilo-Comfort-Vario COR/T-1...-GE...
  • Page 26 2.7 Unauthorised modification and manufacture of • notify the delivery company (forwarding agent) or spare parts the Wilo customer service, even if you do not find Unauthorised modification and manufacture of any obvious damage to the system or its spare parts will impair the safety of the product/ accessories.
  • Page 27 The COR/T-1... system series is supplied with an integrated break tank and is therefore prepared for indirect connection to the water supply network. Installation and operating instructions Wilo-SiBoost Smart 1, Wilo-Comfort-Vario COR-1...-GE, Wilo-Comfort-Vario COR/T-1...-GE...

  • Page 28: Product Information

    With integrated break tank for the system on and off (mains cut-off system separation switch) With one pump HELIX Pump series designation (see attached pump documentation) Pump design, vertical electronic version Rated flow rate of pump Q WILO SE 11/2020...
  • Page 29 16 bar (HELIX VE, MVIE) pressure 10 bar (MHIE) (see rating plate) Max. permissible inlet pressure indirect connection (max. 6 bar) Diaphragm pressure vessel 8 litres Installation and operating instructions Wilo-SiBoost Smart 1, Wilo-Comfort-Vario COR-1...-GE, Wilo-Comfort-Vario COR/T-1...-GE...
  • Page 30 Accessories must be ordered separately as directly (diagram in Fig. 6a) or indirectly (diagram required. The accessories from the Wilo range in Fig. 6b). When supplied with a self-priming include the following: pump (special version), the system may be •...
  • Page 31 (8) as well as the connection to the tank with a circuit diagram. hose are mounted on the inlet side. A float Installation and operating instructions Wilo-SiBoost Smart 1, Wilo-Comfort-Vario COR-1...-GE, Wilo-Comfort-Vario COR/T-1...-GE...
  • Page 32 When using a Wilo break tank, a current signal and transmit(s) it to the frequency float switch (Fig. 10b item 52) is included in the converter (15) of the pump (or if available the scope of delivery.
  • Page 33 (Pset) to 60 to 80% of the pump’s maximum pressure. -Set the volume flow (Qset) to the pump’s rated flow rate. -Set the desired pressure at zero delivery (Pset(Q=0)) to 90 % of Pset. Installation and operating instructions Wilo-SiBoost Smart 1, Wilo-Comfort-Vario COR-1...-GE, Wilo-Comfort-Vario COR/T-1...-GE...
  • Page 34 The use of an additional float switch that is installed in the break tank (for break tanks from the Wilo range of accessories) or that has to be installed (for tanks provided by the customer) is recommended to protect the tank from being drained.
  • Page 35 English 6.3.2 Navigation in the pump menus (see also installation and operating instructions for the pump) Installation and operating instructions Wilo-SiBoost Smart 1, Wilo-Comfort-Vario COR-1...-GE, Wilo-Comfort-Vario COR/T-1...-GE...
  • Page 36 Further information on the pump menu can be The system-related parameters such as setpoint found in the attached installation and operating pressure (Pset) at rated volume flow (1.0.0.0), instructions for the pump. rated volume flow (Qset) (2.3.3.0) and setpoint WILO SE 11/2020...
  • Page 37 English Installation and operating instructions Wilo-SiBoost Smart 1, Wilo-Comfort-Vario COR-1...-GE, Wilo-Comfort-Vario COR/T-1...-GE...
  • Page 38 4.4 bar (=5 bar x 0.875)! NOTICE! When using a diaphragm pressure vessel installed on the pressure side, use the “setpoint at zero flow” as the described “pump cut-in pressure pmin” (see Section 8.1 and Fig. 4). WILO SE 11/2020...
  • Page 39 The limit values to be observed are absorbers as means of insulation against given in TwVO § 5. structure-borne noise. Installation and operating instructions Wilo-SiBoost Smart 1, Wilo-Comfort-Vario COR-1...-GE, Wilo-Comfort-Vario COR/T-1...-GE...
  • Page 40 English WARNING! Contaminated drinking water is a • In the event of an indirect connection using a Wilo break tank, a float switch for level health hazard! monitoring is provided as standard as a means of Flushing the pipes and system reduces the risk dry-running protection.
  • Page 41 (at least 600 mm above Clean and flush the tank before filling it! the tank and 1000 mm on the connection sides). The tank must not slant when full because Installation and operating instructions Wilo-SiBoost Smart 1, Wilo-Comfort-Vario COR-1...-GE, Wilo-Comfort-Vario COR/T-1...-GE...
  • Page 42 7.2.9 Compensators (accessories) (Fig. 8-31). The flexible connection pipes from the Connect the pipes using compensators for the Wilo range consist of a high quality stainless steel stress-free installation of the system (example corrugated hose, sheathed with stainless steel Fig. 8, 30). The compensators must be equipped braiding.
  • Page 43 (use a funnel). Installation and operating instructions Wilo-SiBoost Smart 1, Wilo-Comfort-Vario COR-1...-GE, Wilo-Comfort-Vario COR/T-1...-GE...

  • Page 44: Maintenance

    (WMS) and also to advisable to enter into a maintenance contract the pressure control for systems with a second with a specialist company or with the central Wilo pressure sensor on the suction side. customer service department. The following...
  • Page 45 Check the setting and correct it if necessary Incorrect direction of rotation of the Check the direction of rotation and repair or motor replace the frequency converter module if necessary Installation and operating instructions Wilo-SiBoost Smart 1, Wilo-Comfort-Vario COR-1...-GE, Wilo-Comfort-Vario COR/T-1...-GE...
  • Page 46 Check, if necessary replace motor or have it repaired Mains voltage: A phase is missing Check the fuses, cables and connections Current consumption too high Non-return valve leaking Check and replace the seal or non-return valve if necessary WILO SE 11/2020...
  • Page 47 Low-water level switch or pressure Check and, if necessary, replace the low- sensor on the inlet side defective water level switch or pressure sensor Installation and operating instructions Wilo-SiBoost Smart 1, Wilo-Comfort-Vario COR-1...-GE, Wilo-Comfort-Vario COR/T-1...-GE...
  • Page 48 If the operating fault cannot be remedied, and electronic products please consult a specialist company or your Proper disposal and appropriate recycling of this nearest Wilo customer service or product prevents damage to the environment and representative. risks to personal health.
  • Page 49 The identifier for the heavy metal they contain is displayed below the graphic: • Hg (mercury) • Pb (lead) • Cd (cadmium) Subject to technical modifications without prior notice! Installation and operating instructions Wilo-SiBoost Smart 1, Wilo-Comfort-Vario COR-1...-GE, Wilo-Comfort-Vario COR/T-1...-GE...
  • Page 52 WILO SE Nortkirchenstraße 100 D-44263 Dortmund Germany T +49(0)231 4102-0 F +49(0)231 4102-7363 wilo@wilo.com Pioneering for You www.wilo.com...

This manual is also suitable for:

Wilo-comfort-vario cor-1-ge seriesWilo-comfort-vario cor/t-1-ge series