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Supplementary operating instructions
Sigmas with hygienic pump head
Target group: trained qualified personnel
Two sets of operating instructions are required for the safe, correct and proper operation of the metering pumps: this set of
supplementary instructions and the corresponding "Operating instructions for the diaphragm motor driven dosing pump
Sigma".
Both sets of operating instructions are only valid when read together.
The operator shall be liable for any damage caused by installation or operating errors.
Part no. 986047
Please carefully read these operating instructions before use. · Do not discard.
The latest version of the operating instructions are available on our homepage.
EN
BA SI 098 08/21 EN
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Summary of Contents for ProMinent 10022
- Page 1 Supplementary operating instructions Sigmas with hygienic pump head Target group: trained qualified personnel Two sets of operating instructions are required for the safe, correct and proper operation of the metering pumps: this set of supplementary instructions and the corresponding "Operating instructions for the diaphragm motor driven dosing pump Sigma".
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Page 2: Table Of Contents
Table of contents Table of contents Product-specific part................ 3 1.1 Sigma 1................... 3 1.1.1 Performance data – Sigma 1..........3 1.1.2 Dimensional drawings, Sigma 1........... 4 1.1.3 Spare parts lists for Sigma 1..........5 1.1.4 Wetted materials..............5 1.1.5 Performance diagrams, Sigma 1 with hygienic pump head.................. -
Page 3: Product-Specific Part
Maximum Priming lift Suction lift Connector back pressure stroke rate size ml/stroke Strokes/min mbar mbar 10022 10044 07065 S1Ba with hygienic pump head at 60 Hz operation Type Minimum pump capacity at maximum back pressure Maximum Priming Suction Con‐ stroke... -
Page 4: Dimensional Drawings, Sigma 1
Product-specific part 1.1.2 Dimensional drawings, Sigma 1 Dimensional drawing of Sigma 1, S1Cb with hygienic pump head 105.4 P_SI_0207_SW-2 Fig. 1: Dimensional drawing of Sigma 1, S1Cb with hygienic pump head - dimensions in mm da1 ≥ 150 mm = space to remove the dosing head... -
Page 5: Spare Parts Lists For Sigma 1
Product-specific part 1.1.3 Spare parts lists for Sigma 1 Sigma 1 with hygienic pump head B1284_3 Pos. Article Quantity Order no. Single-hinge clamp (not included in the scope of delivery) O-ring DIN 11864-R-12x3.5-EPDM 1110596 Connector section HD DN10 4435 1109467 O-ring DIN 11864-R-22x3.5-EPDM 1110595 Valve housing HD DN10 4435... -
Page 6: Performance Diagrams, Sigma 1 With Hygienic Pump Head
1.1.5 Performance diagrams, Sigma 1 with hygienic pump head Sigma 1 S1Ba with hygienic pump head S1Ba Hygien. C [l/h] (50 Hz) 90.0 80.0 07065 70.0 10044 10022 60.0 50.0 40.0 30.0 20.0 10.0 S [%] C [l/h] 90.0 80.0 70.0... -
Page 7: Sigma 2
Product-specific part 1.2 Sigma 2 1.2.1 Performance data – Sigma 2 S2Ba with hygienic pump head at 50 Hz operation Type Minimum pump capacity at maximum Maximum Priming lift Suction lift Connector back pressure stroke rate size ml/stroke Strokes/min mbar mbar 16050 11.1... -
Page 8: Dimensional Drawings, Sigma 2
Product-specific part 1.2.2 Dimensional drawings, Sigma 2 Dimensional drawings of Sigma 2, S2Cb with hygienic pump head 82.5 82.5 P_SI_0208_SW Fig. 4: Dimensional drawing of Sigma 2, S2Cb with hygienic pump head DN15 - dimensions in mm da1 ≥ 150 mm = space to remove the dosing head 82.5 P_SI_0209_SW Fig. -
Page 9: Spare Parts Lists For Sigma 2
Product-specific part 1.2.3 Spare parts lists for Sigma 2 B1284_3 Tab. 1: DN15 design Pos. Article Quantity Order no. Single-hinge clamp (not included in the scope of delivery) O-ring DIN 11864-R-18x3.5-EPDM 1110594 Connector section HD DN15 4435 1109060 O-ring DIN 11864-R-28x3.5-EPDM 1110588 Valve housing HD DN15 4435 1109095... -
Page 10: Wetted Materials
Product-specific part 1.2.4 Wetted materials Dosing head Valve seat / valve housing / connector section Seals Ball Diaphragm 1.4435 1.4435 EPDM * PTFE * O-ring DIN 11864 R 1.2.5 Performance diagrams, Sigma 2 with hygienic pump head Sigma 2 S2Ba with hygienic pump head S2Ba Hygien. - Page 11 Product-specific part Sigma 2 S2Cb with hygienic pump head S2Cb Hygien. C [l/h] 04350 07220 07120 16130 16090 16050 S [%] C [l/h] 04350 07220 07120 16130 16090 16050 p [bar] Fig. 7: A) Dosing rate C at maximum back pressure dependent on the stroke length s.
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Page 12: Sigma 3
Product-specific part 1.3 Sigma 3 1.3.1 Performance data – Sigma 3 S3Ba with hygienic pump head at 50 Hz operation Type Minimum pump capacity at maximum Maximum Priming lift Suction lift Connector back pressure stroke rate size ml/stroke Strokes/min mbar mbar 120145 34.4... -
Page 13: Dimensional Drawings, Sigma 3
Product-specific part 1.3.2 Dimensional drawings, Sigma 3 Dimensional drawing of Sigma 3, S3Cb with hygienic pump head P_SI_0210_SW Fig. 8: Dimensional drawing of Sigma 3, S3Cb with hygienic pump head DN25 - dimensions in mm da1 ≥ 150 mm = space to remove the dosing head P_SI_0211_SW Fig. -
Page 14: Spare Parts Lists For Sigma 3
Product-specific part 1.3.3 Spare parts lists for Sigma 3 B1284_3 Tab. 3: DN25 design Pos. Article Quantity Order no. Single-hinge clamp (not included in the scope of delivery) O-ring DIN 11864-R-28x3.5-EPDM 1110588 Connector section HD DN25 4435 1109596 O-ring DIN 11864-R-40x5-EPDM 1110587 Valve housing HD DN25 4435 1109590... -
Page 15: Wetted Materials
Product-specific part 1.3.4 Wetted materials Dosing head Valve seat / valve housing / connector section Seals Ball Diaphragm 1.4435 1.4435 EPDM * PTFE * O-ring DIN 11864 R 1.3.5 Performance diagrams, Sigma 3 with hygienic pump head Sigma 3 S3Ba with hygienic pump head S3Cb Hygien. - Page 16 Product-specific part Sigma 3 S3Ba with hygienic pump head S3Ba Hygien. C [l/h] (50 Hz) - 2 1000 041030 040830 070580 040410 S [%] C [l/h] 1200 041030 1000 040830 070580 040410 p [bar] Fig. 11: A) Dosing rate C at maximum back pressure dependent on the stroke length s.
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Page 17: General Information
The pump is not intended for the aseptic pumping of liquids. Take into account the resistance of the wetted materials and the ProMinent Resistance List when selecting the feed chemical - see the ProMinent Product Catalogue or visit our website. -
Page 18: Installation, Hydraulic
Take into account the resistance of the wetted materials and the ProMi‐ nent Resistance List when selecting the feed chemical - see the ProMinent Product Catalogue or visit our website. The construction of the discharge and suction valve of the pump tapers the overall cross-section. -
Page 19: Troubleshooting
General information 2.6 Troubleshooting Fault description Cause Remedy Personnel The diaphragm rupture The operating dia‐ Immediately replace the diaphragm - refer to Technical per‐ sensor has triggered. phragm has ruptured. Ä Chapter 3.3.2 ‘Replacing the diaphragm’ sonnel on page 25 . The pump is leaking at a An O-ring is damaged. -
Page 20: Notes On Cleaning Metering Pumps With Hygienic Pump Head
Notes on cleaning metering pumps with hygienic pump head 3.1 Properties of wetted parts Materials of wetted parts The following wetted materials are used in ProMinent metering pumps with hygienic pump head: B1285_3 Fig. 13: Cross-section through the Sigma Hygiene liquid end... - Page 21 Consider putting in place appropriate protective measures! Drainage of residual liquid / Self-draining ProMinent metering pumps with hygiene pump head are fitted with tightly closing ball check valves, which is why flushing liquid collects above the valves after the CIP (cleaning in place) stage. It may be necessary to implement appropriate processes to remove this flushing liquid.
- Page 22 Notes on cleaning metering pumps with hygienic pump head Draining: As soon as the fluid has drained out, purge the liquid end with clean compressed air with the pump switched off (otherwise residual liquid will remain collected above the suction valve and the discharge valve).
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Page 23: Cleaning, Manual
Notes on cleaning metering pumps with hygienic pump head 3.3 Cleaning, manual 3.3.1 Cleaning valves WARNING! Possible sparking Once the large single-hinge clamps have been opened, parts can fall out of the discharge and suction valve and cause sparking. – Only open the large single-hinge clamps away from an explosive atmosphere and take care of the parts. - Page 24 Notes on cleaning metering pumps with hygienic pump head Note which side of the valve seat was pointing to the ball and re- assemble the valve in the same way. The direction arrows of both connection pieces (2) must point upwards once assembled.
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Page 25: Replacing The Diaphragm
Notes on cleaning metering pumps with hygienic pump head 3.3.2 Replacing the diaphragm WARNING! Sparking from static charge Electrostatic sparks can jump from the diaphragm. – Only remove the dosing head outside of explosive atmospheres. CAUTION! Damage due to the possible falling of the heavy Sigma 3 dosing head (types 070410, 070580, 040830 and 041030): Weight: 32 kg. - Page 26 Notes on cleaning metering pumps with hygienic pump head Valve seat Dosing head Diaphragm Requirements: If necessary take protective measures. Adhere to the material safety data sheet for the feed chemical. Ensure that the system is at atmospheric pressure. Drain the liquid end: Purge the liquid end or turn it upside down; flush through with a suitable medium.
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Page 27: Checking The Condition Of The Diaphragm Rupture Sensor
Notes on cleaning metering pumps with hygienic pump head B1305 Fig. 16: Screwing sequence 3.3.3 Checking the condition of the diaphragm rupture sensor Replace the diaphragm rupture sensor if its inside has become damp or dirt has penetrated it. P_SI_0020_SW Fig. - Page 28 Notes on cleaning metering pumps with hygienic pump head Press the piston on the other side of the diaphragm rupture sensor into the dosing head (approximately 4 mm) using a blunt, smooth object until it triggers. CAUTION! Feed chemical may escape Feed chemical can escape in the event of a dia‐...
- Page 32 ProMinent GmbH Im Schuhmachergewann 5-11 69123 Heidelberg Germany Telephone: +49 6221 842-0 Fax: +49 6221 842-419 Email: info@prominent.com Internet: www.prominent.com 986047, 8, en_GB © 2021...
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