Honda TRX250TE 2019 Owner's Manual
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Honda TRX250TE 2019 Owner's Manual

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Summary of Contents for Honda TRX250TE 2019

  • Page 1 TRX250TE FOURTRAX RECON ES Part Number...
  • Page 2 This manual should be considered a permanent part of the ATV and should remain with the ATV when it is resold. This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 3 Honda TRX250TE1 FOURTRAX ES OWNER’S MANUAL (Original instructions)
  • Page 4 Introduction Congratulations on choosing your Honda ATV. Introduction When you own a Honda, you’re part of a worldwide family of satisfied customers — people who appreciate Honda’s reputation for building quality into every product. Your Honda was designed as a recreational ATV for off-road use by one rider only.
  • Page 5 Introduction Before riding the ATV, you must evaluate yourself with the below evaluation sheet, in the items that match your ATV. First checks • Can the person reach the footrests • Does he have a good lateral vision (make the panoramic test) First exercises •...
  • Page 6 Introduction Awareness of special situations • Impact of meteorological conditions • Wary of driving errors or dangerous behaviour putting the immediate safety of the rider or other persons at risk Behaviour satisfactory during use in normal situations (after explanations by the supervisor) •...
  • Page 7 A Few Words About Safety Your safety, and the safety of others, is very important. And A Few Words About Safety operating this ATV safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual.
  • Page 8 A Few Words About Safety These signal words mean: You WILL be KILLED or DANGER SERIOUSLY HURT if you don't follow instructions. You CAN be KILLED or SERIOUSLY WARNING HURT if you don’t follow instructions. You CAN be HURT if you don’t CAUTION follow instructions.
  • Page 9 Contents These pages give an overview of the contents of your owner’s Contents manual. The first page of each section lists the topics covered in that section. ATV Safety ..................1 Important safety information you should know, plus a look at the safety related labels on your ATV.

  • Page 10: Table Of Contents

    Contents Servicing Your Honda ..............93 Why your ATV needs regular maintenance, what you need to know before servicing your Honda, an owner maintenance schedule, and instructions for specific maintenance and adjustment items. Tips ..................171 How to store and transport your ATV and how to be an environmentally responsible rider.

  • Page 11: Atv Safety

    ATV Safety This section presents some of the most important information and ATV Safety recommendations to help you ride your ATV safely. Please take a few moments to read these pages. This section also includes information about the location of safety labels on your ATV. Important Safety Information............
  • Page 12 Important Safety Information Your ATV can provide many years of service and pleasure if you take responsibility for your own safety and understand the challenges you can meet while riding. There is much that you can do to protect yourself when you ride. You’ll find many helpful recommendations throughout this manual.
  • Page 13 Important Safety Information Ride Off-road Only Your ATV is designed and manufactured for off-road use only. The tyres are not made for pavement, and the ATV does not have turn signals and other features required for use on public roads. If you need to cross a paved or public road, get off and walk your ATV across.
  • Page 14 So don’t drink and ride, and don’t let your friends drink and ride either. Keep Your Honda in Safe Condition It’s important to keep your ATV properly maintained and in safe riding condition. Having a breakdown can be difficult, especially if you are stranded off-road far from your base.
  • Page 15 Labels The following pages describe the label locations and their meanings. Some labels warn you of potential hazards that could cause serious injury. Others provide important safety information. Read this information carefully and don’t remove the labels, because it is important for the labels to be stored on the ATV.
  • Page 16 Labels BATTERY LABEL DANGER • Keep flames and sparks away from the battery. The battery produces explosive gas that can cause an explosion. • Wear eye protection and rubber gloves when handling the battery to avoid risk of burns or loss of eyesight if exposed to battery electrolyte.
  • Page 17 Labels GENERAL WARNING LABEL WARNING The improper operation of ATVs may result in severe injury or death. • Read the Owner’s Manual. • Follow all warnings and instructions. • Never use without proper training and instruction. While riding: • Never ride too fast for your skills or the conditions.
  • Page 18 Labels AGE RECOMMENDATION WARNING LABEL WARNING Operating this ATV if you are under the age of 16 increases your chance of severe injury or death. NEVER operate this ATV if you are under age PASSENGER WARNING LABEL WARNING NEVER ride as a passenger. Passengers can cause a loss of control, resulting in SEVERE INJURY or DEATH.
  • Page 19 Labels FRONT CARRIER LABEL WARNING Overloading this ATV or carrying cargo improperly can change handling, stability and braking performance and can lead to an accident. Never exceed the maximum front cargo limit of: 15 kg (33 lb) Refer to instructions in the Owner’s Manual. REAR CARRIER LABEL WARNING Overloading this ATV or carrying cargo...
  • Page 20 Labels CE MARK Engine net power: 11.2 kW Machine mass: 201 kg MM/YYYY: Month and year of manufacture FUEL LABEL Unleaded petrol only. ETHANOL up to 10% by volume. ATV Safety...
  • Page 21 Labels AGE RECOMMENDATION WARNING LABEL BATTERY LABEL CE MARK TYRE & OVERLOAD WARNING LABEL FRONT CARRIER LABEL ATV Safety...
  • Page 22 Labels PASSENGER WARNING LABEL REAR CARRIER LABEL FUEL LABEL TRAILER HITCH LABEL GENERAL WARNING LABEL ATV Safety...

  • Page 23: Instruments & Controls

    Instruments & Controls This section shows the location of all indicators and controls you Instruments & Controls would normally use before or while riding your ATV. The items listed on this page are described in this section. Instructions for other components are presented in other sections of this manual where they will be most useful.
  • Page 24 Instruments & Controls Controls & Features ..............27 Fuel Valve ................27 Choke Knob ................28 Ignition Switch................. 29 Start Button................30 Engine Stop Switch..............30 Headlight Switch ..............31 Headlight Dimmer Switch ............31 Horn Button ................31 Recoil Starter ................32 Throttle Lever ................

  • Page 25: Operation Component Locations

    Operation Component Locations headlight dimmer switch choke knob P/R lever horn button gearshift front brake lever switches headlight switch throttle lever start button engine stop ignition switch switch rear brake lever/ parking brake lever Instruments & Controls...
  • Page 26 Operation Component Locations flag pole bracket front cargo rack rear brake pedal Instruments & Controls...
  • Page 27 Operation Component Locations recoil starter fuel valve seat lock lever rear cargo rack trailer hitch Instruments & Controls...

  • Page 28: Indicators & Displays

    Indicators & Displays The indicators and displays on your ATV keep you informed, alert you to possible problems, and make your riding safer and more enjoyable. Refer to the indicators frequently. Their functions are described on the following pages. (1) reverse indicator (5) minute select button (2) neutral indicator (6) hour select button...
  • Page 29 Indicators & Displays When applicable, the reverse or neutral indicators come on when you turn the ignition switch ON (q) and remain on until you shift out of reverse or neutral. If one of these indicators does not come on when it should, have your dealer check for problems.
  • Page 30 Indicators & Displays Reverse indicator Lights when the transmission is in reverse (page 22). Lamp Check. Neutral indicator Lights when the transmission is in neutral (page 22). Lamp Check. High oil Lights when engine oil temperature temperature is high enough to indicator adversely affect the service life of the engine.
  • Page 31 Indicators & Displays Minute select Advances the minutes displayed button by the digital clock (page 26). Hour select Advances the hour displayed by button the digital clock (page 26). Hour meter/digital Selects display of the hour meter clock select button or digital clock (pages 25, 26).

  • Page 32: Multi-Function Display

    Indicators & Displays Multi-function Display The multi-function display (1) includes the following functions: Gear position indicator Speedometer Odometer Tripmeter Digital clock Hour meter The digital clock and tripmeter will reset if the battery is disconnected. (12) (11) (10) (1) multi-function display (7) odometer/tripmeter (2) gear position indicator (8) digital clock/hour meter...

  • Page 33: Gear Position Indicator

    Indicators & Displays Gear Position Indicator The gear position indicator (1) shows the gear position when the ignition switch is in the ON (q) position and the engine is running. The indicator displays: N for neutral, R for reverse, and 1 – 5 for the five forward gears.

  • Page 34: Odometer

    Indicators & Displays Odometer When selected, the odometer (1) registers total distance traveled in kilometers while the ignition is ON (q). To change the display (2) from tripmeter to odometer, press and release the Odometer/ Tripmeter select button (3). (1) odometer (3) odometer/tripmeter select button (2) “ODO”...

  • Page 35: Hour Meter

    Indicators & Displays Hour meter When selected, the hour meter (1) shows accumulated hours while the ignition is ON (q). The hour meter provides accurate service period information for initial and regular maintenance. To change the display from the digital clock to the hour meter, press and release the hour meter/digital clock select button (2).

  • Page 36: Digital Clock

    Indicators & Displays Digital Clock Shows hour and minute while the ignition is ON (q). To change the display from hour meter to digital clock, press and release the hour meter/digital clock select button (1). To adjust the time, proceed as follows: 1.

  • Page 37: Controls & Features

    Controls & Features Fuel Valve LEFT SIDE (1) fuel valve The manual fuel valve (1) is located on the left side of the fuel tank. The three-way fuel valve is used to control the flow of fuel from the fuel tank to the carburetor. ON —...

  • Page 38: Choke Knob

    Controls & Features Choke Knob LEFT HANDLEBAR (1) choke knob (A) fully ON (B) fully OFF The choke knob (1) may be used when starting the engine. See page 66. Instruments & Controls...

  • Page 39: Ignition Switch

    Controls & Features Ignition Switch The ignition switch (1) is used for starting and stopping the engine (page 64). Insert the key and turn it to the right for the ON (q) position. Key Position Function ON (q) Electrical circuits on. OFF (w) No electrical circuits function.

  • Page 40: Start Button

    Controls & Features Start Button LEFT HANDLEBAR (1) start button o START (2) engine stop switch r OFF e RUN The start button (1) is used for starting the engine. Pushing the button in starts the engine. See Starting Procedure, page 66. When the start button is pushed, the starter motor will crank the engine.

  • Page 41: Headlight Switch

    Controls & Features Headlight Switch LEFT HANDLEBAR (1) headlight switch y ON t OFF (2) headlight dimmer switch u HI i LO (3) horn button The headlight switch (1) is used to turn the headlight ON (y) or OFF (t). To operate, turn the switch to ON (y) or OFF (t). Headlight Dimmer Switch The headlight dimmer switch (2) is used to change between the high and low beams of the headlight.

  • Page 42: Recoil Starter

    Controls & Features Recoil Starter LEFT SIDE (1) recoil starter The recoil starter (1) is used to start the engine when the battery is low. See Using the Recoil Starter, page 70. Instruments & Controls...

  • Page 43: Throttle Lever

    Controls & Features Throttle Lever RIGHT HANDLEBAR (1) throttle lever (A) to open the throttle The throttle controls engine rpm (speed). To increase engine rpm, press the throttle lever (1) with your thumb. To reduce engine rpm, release pressure on the throttle lever. The throttle will automatically return to the closed position (engine idle) when you remove your thumb.

  • Page 44: Gearshift Switch

    Controls & Features Gearshift Switch These switches are used to select the next higher or lower gear in the transmission. To operate, press the upshift switch (1) to engage the next higher gear or press the downshift switch (2) to engage the next lower gear.

  • Page 45: Front Brake Lever

    Controls & Features Front Brake Lever The front brake lever is used to slow or stop your ATV. To operate, pull the lever. For information on braking techniques, see page 76. Rear Brake Lever/Parking Brake Lever The rear brake lever/parking brake lever is used to slow or stop your ATV.

  • Page 46: Parking Brake/Reverse Lever (P/R Lever)

    Controls & Features Parking Brake/Reverse Lever (P/R Lever) LEFT HANDLEBAR (1) P/R lever (2) rear brake lever/parking brake lever The P/R lever (1) on the rear brake lever/parking brake lever (2) is used to apply the parking brake or to shift the transmission into reverse.
  • Page 47 Controls & Features To apply the parking brake: Bring the vehicle to a complete stop, make sure the transmission is in neutral. Squeeze the rear brake lever/parking brake lever (1), then rotate the P/R lever (2) clockwise until it engages the slot on the rear brake lever/parking brake lever bracket.

  • Page 48: Flag Pole Bracket

    Controls & Features Flag Pole Bracket RIGHT REAR (1) flag pole bracket Flag poles are optional equipment available from your dealer. To mount a pole in the bracket (1), follow the instructions that come with the flag pole kit. Flag poles are required in some riding areas. Check local regulations before riding.

  • Page 49: Trailer Hitch

    Controls & Features Trailer Hitch REAR (1) trailer hitch (2) ball The trailer hitch (1) is located on the rear axle housing. To use the hitch, you’ll need a proper size ball (2) as specified by the trailer manufacturer. To attach the ball and properly hook up a trailer, follow the trailer manufacturer’s instructions.
  • Page 50 Instruments & Controls...

  • Page 51: Before Riding

    Before Riding Before each ride, you need to make sure you and your Honda are Before Riding both ready to ride. To help get you prepared, this section discusses how to evaluate your riding readiness, what items you should check on your ATV, and adjustments to make for your comfort, convenience, or safety.

  • Page 52: Are You Ready To Ride

    Are You Ready to Ride? Before you ride your ATV for the first time, we urge you to: • Read this owner’s manual and the labels on your ATV carefully. • Make sure you understand all the safety messages. • Know how to operate all the controls. Before each ride, be sure: •...
  • Page 53 Are You Ready to Ride? An open-face helmet offers some protection, but a full-face helmet offers more. Always wear a face shield or goggles to protect your eyes and help your vision. WARNING WARNING Operating this ATV without wearing an approved motorcycle helmet, eye protection, and protective clothing could increase your chances of severe injury or death in the event...

  • Page 54: Rider Training

    Beginning and inexperienced operators should complete the certified training course offered by Honda. They should then regularly practice the skills learned in the course and the operating techniques described in the owner’s manual.

  • Page 55: Age Recommendation

    Are You Ready to Ride? Age Recommendation The minimum recommended age for this ATV model is 16. For safety, never let children under 16 years old operate this vehicle. WARNING WARNING A child using an ATV that is not recommended for their age could lose vehicle control while riding, resulting in severe injury or death.

  • Page 56: No Alcohol Or Drugs

    Are You Ready to Ride? No Alcohol or Drugs Alcohol, drugs and ATVs don’t mix. Even a small amount of alcohol can impair your ability to operate an ATV safely. Likewise, drugs — even if prescribed by a physician — can be dangerous while operating an ATV.

  • Page 57: Is Your Atv Ready To Ride

    Is Your ATV Ready to Ride? Before each ride, it’s important to inspect your ATV and make sure any problem you find is corrected. A pre-ride inspection is a must, not only for safety, but because having a breakdown, or even a flat tyre, can be a major inconvenience.
  • Page 58 Is Your ATV Ready to Ride? Tyres Use a gauge to check the air pressure. Adjust if needed. Also look for signs of damage or excessive wear (page 153). Guards Check for damage or looseness (page 160). Nuts & Bolts Check the wheels to see that the axle nuts are tightened.
  • Page 59 Is Your ATV Ready to Ride? Check these items after you get on the ATV: Throttle Check the freeplay and adjust if needed. Press the throttle to make sure it moves smoothly without sticking, and snaps shut automatically when it is released, in all steering positions (page 126).

  • Page 60: Load Limits & Guidelines

    Load Limits & Guidelines Your Honda was designed as a rider-only ATV. It was not designed to carry a passenger. It can carry cargo on the cargo racks, however, carrying cargo anywhere else or carrying a passenger could interfere with your balance and control of the ATV.

  • Page 61: Load Limits

    Load Limits & Guidelines Load Limits Following are the load limits for your ATV: There are limits to how much weight can be carried on your ATV and be pulled in a trailer. The following load limits apply to standard equipment only. Modifying your ATV, using non-standard equipment, or riding on terrain that is not flat and smooth could further reduce these limits.

  • Page 62: Loading Guidelines

    Load Limits & Guidelines Loading Guidelines Carrying cargo or pulling a trailer will affect how your ATV handles and greatly reduce its ability in accelerating, braking and making turns and other maneuvers. Be sure to observe the weight limits and follow these guidelines: •...

  • Page 63: Accessories & Modifications

    We strongly recommend that you use only Honda Genuine Accessories that have been specifically designed and tested for your ATV. Because Honda cannot test all other accessories, you must be personally responsible for proper selection, installation, and use of non-Honda accessories.

  • Page 64: Modifications

    Because safety, vehicle movement, and clearance must be taken into consideration, you must consult your tyre maker or Honda dealer before changing your tyre model type. Removing or modifying your lights, exhaust system, emission control system, or other equipment can also make your ATV illegal.

  • Page 65: Basic Operation & Riding

    Basic Operation & Riding This section gives basic riding instructions, including how to start and Basic Operation & Riding stop your engine, and how to use the throttle and brakes. It also provides important information on riding with cargo. To protect your new engine and enjoy optimum performance and service life, refer to Break-in Guidelines (page 208).
  • Page 66 Basic Operation & Riding Braking..................76 Riding Your ATV................. 78 Making Turns ................78 Skidding or Sliding..............80 Riding Up Hills ................. 81 Riding Down Hills ..............85 Crossing or Turning on Hills or Slopes ........86 Riding Over Obstacles .............. 88 Riding Through Water .............

  • Page 67: Safe Riding Precautions

    Safe Riding Precautions Before riding your ATV for the first time, please review the ATV Safety section beginning on page 1, and the Before Riding section beginning on page 41. Even if you have ridden other ATVs, take time to become familiar with how this ATV works and handles.

  • Page 68: Keep Hands And Feet On Controls

    Safe Riding Precautions You should never ride your ATV on public streets, roads or highways, even if they are not paved. Drivers of street vehicles may have difficulty seeing and avoiding you, which could lead to a collision. In many states it is illegal to operate ATVs on public streets, roads and highways.

  • Page 69: Riding Position & Safety Equipment

    Safe Riding Precautions Riding Position & Safety Equipment Sit on the vehicle as shown below, keeping your hands on the handlebars and feet on the footpegs. Helmet and eye Long-sleeved apparel protection and trousers Off-road motorcycle Off-road motorcycle gloves boots Basic Operation &...

  • Page 70: Moving The Atv Without Starting The Engine

    Safe Riding Precautions Moving the ATV without Starting the Engine When you need to move the ATV without starting the engine follow the below steps. (When the ATV has stalled or starts to roll backwards, see page 83) Be sure your legs are clear of the wheels.

  • Page 71: Control Speed

    Safe Riding Precautions Control Speed Riding at excessive speed increases the chance of a crash. In choosing a proper speed, you need to consider the capability of your vehicle, the terrain, visibility and other operating conditions, plus your own skills and experience. WARNING WARNING Operating this ATV at excessive speeds...

  • Page 72: Use Care On Unfamiliar Or Rough Terrain

    Safe Riding Precautions Use Care on Unfamiliar or Rough Terrain Before riding in a new area, always check the terrain thoroughly. Don’t ride fast on unfamiliar terrain or when visibility is limited. (It’s sometimes difficult to see obstructions like hidden rocks, bumps, or holes in time to react.) WARNING WARNING...

  • Page 73: Do Not Perform Stunts

    Safe Riding Precautions Never ride past the limit of visibility. Maintain a safe distance between your ATV and other off-road vehicles. Always exercise caution, and use extra care on rough, slippery and loose terrain. WARNING WARNING Failure to use extra care when operating on excessively rough, slippery or loose terrain could cause loss of traction or vehicle control, which could result in a crash, including an...

  • Page 74: Starting & Stopping The Engine

    Starting & Stopping the Engine Always follow the proper starting procedure described below. For your safety, avoid starting or operating the engine in an enclosed area such as a garage. Your ATV’s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death.

  • Page 75: Preparation

    Starting & Stopping the Engine Preparation (1) fuel valve (3) neutral indicator (2) ignition switch (4) engine stop switch 1. Before starting, select a level surface and lock the parking brake (page 37). 2. Turn the fuel valve (1) to ON and turn the ignition switch (2) to ON (q).

  • Page 76: Starting Procedure

    Starting & Stopping the Engine Starting Procedure To restart a warm engine, follow the procedure for “High Air Temperature.” The starter motor will operate only when the transmission is in neutral. Normal Air Temperature 10° — 35°C (50° — 95°F) LEFT HANDLEBAR (1) choke knob (A) fully ON...
  • Page 77 Starting & Stopping the Engine 3. Warm up the engine by opening and closing the throttle slightly. 4. About 5 seconds after the engine starts, push the choke knob down all the way to fully OFF (B). 5. If idling is unstable, open the throttle slightly. High Air Temperature 35°C (95°F) or above LEFT HANDLEBAR (1) start button...
  • Page 78 Starting & Stopping the Engine Low Air Temperature 10°C (50°F) or below 1. Follow steps 1 – 2 under “Normal Air Temperature.” 2. Warm up the engine by opening and closing the throttle slightly. 3. Continue warming up the engine until it runs smoothly and responds to the throttle when the choke knob is at fully OFF (B).

  • Page 79: Flooded Engine

    Starting & Stopping the Engine Flooded Engine If the engine fails to start after repeated attempts, it may be flooded with excess fuel. To clear a flooded engine: 1. Move the engine stop switch to OFF (r). 2. Push the choke knob down all the way to fully OFF. 3.

  • Page 80: Using The Recoil Starter

    Starting & Stopping the Engine Using the Recoil Starter The recoil starter is used to start the engine when the battery is low. To operate the recoil starter: 1. Turn the ignition switch to the ON (q) position. 2. Check that the transmission is in neutral. 3.

  • Page 81: Shifting Gears

    Shifting Gears UPSHIFTING SEQUENCE DOWNSHIFTING SEQUENCE (1) upshift switch (A) press (2) downshift switch Your ATV has five forward gears: 1, 2, 3, 4, and 5. Two gearshift switches are located next to the left handlebar grip: upshift (a) and downshift (s). To upshift the transmission, press the upshift switch (1) once.
  • Page 82 Shifting Gears 3. Release the rear brake lever/parking brake lever and increase engine speed by gradually opening the throttle. 4. When speed increases, release the throttle and shift to 2nd gear by pressing the upshift switch once. 5. Repeat this sequence to progressively upshift to 3rd, 4th and 5th (top) gear.
  • Page 83 Shifting Gears • Downshift to a lower gear before you feel the engine laboring (lugging) at low rpm. • Avoid downshifting to help slow your ATV when engine rpm is high. Downshifting when engine speed is near its allowable maximum may over-rev the engine and possibly cause damage. •...

  • Page 84: Riding In Reverse

    Riding in Reverse If you need to ride in reverse, make sure the area behind you is clear and only operate the ATV at low speed. WARNING WARNING Improperly operating in reverse could cause you to hit an obstacle or person behind you, resulting in serious injury.
  • Page 85 Riding in Reverse NOTICE Your ATV may be equipped with a reverse speed limiter, which helps the vehicle to maintain a safe speed while riding in reverse gear. 6. Release the rear brake lever/parking brake lever. 7. Open the throttle gradually and ride slowly. Do not open the throttle suddenly or make abrupt turns.

  • Page 86: Braking

    Braking Your ATV is equipped with drum brakes on both front wheels which are hydraulically activated by operating the front brake lever. A single drum brake on the rear axle housing is mechanically activated by depressing the brake pedal or operating the rear brake lever/ parking brake lever.
  • Page 87 Braking Your ability to brake in a turn and to brake hard in an emergency situation are important riding skills. When descending a long, steep grade, use engine compression braking by downshifting, with intermittent use of both brakes. Continuous brake application can overheat the brakes and reduce their effectiveness.

  • Page 88: Riding Your Atv

    Riding Your ATV Making Turns Learn how to turn your ATV properly. Practice the techniques outlined in this section on level ground and at low speeds until you are confident in making turns. WARNING WARNING Turning improperly can make the ATV go out of control, causing a collision or overturn.
  • Page 89 Riding Your ATV Lean your body to the inside of a turn and forward. To make a turn on level ground: Steer the handlebar and lean your body toward the inside of the turn. Leaning helps balance the vehicle, and it feels more comfortable. Leaning into a turn is an important technique to master in riding an ATV.

  • Page 90: Skidding Or Sliding

    Riding Your ATV Skidding or Sliding The terrain surface can be a major factor affecting turns. Skidding during a turn is more likely to occur on slippery surfaces, such as snow, ice, mud and loose gravel. If you skid on ice, you may lose all directional control.

  • Page 91: Riding Up Hills

    Riding Your ATV Riding Up Hills The ATV’s ability to safely climb hills largely depends on the rider’s skill and judgement. Begin by practicing on smooth, gentle slopes. As you gain experience, you’ll learn the hazards and your own limitations. You may then proceed to ride on more difficult terrain. However, you must be able to decide which hills or hazards might cause the ATV to overturn.
  • Page 92 Riding Your ATV Shift weight forward when climbing hills. • Always check the terrain carefully before you start up any hill. • Never climb hills with excessively slippery or loose surfaces. • To climb a hill, take a running start in an appropriate gear and speed for the conditions.
  • Page 93 Riding Your ATV Stalling the ATV and/or Rolling Backwards: If you incorrectly estimate climbing capability or terrain conditions, the ATV may not have enough power or traction to continue uphill. If this happens, the ATV can stall and/or roll backwards. WARNING WARNING Stalling, rolling backwards or improperly...
  • Page 94 Riding Your ATV What to do after the ATV has stalled or rolled backwards: If the hill is too steep or too slippery, or if you have any doubt whether you can safely walk the ATV back down the hill, leave the vehicle where it is and get help.

  • Page 95: Riding Down Hills

    Riding Your ATV Riding Down Hills It’s usually advisable to descend hills with the ATV pointed straight downhill. Avoid angles that would cause the vehicle to lean sharply to one side. WARNING WARNING Going down a hill improperly could cause loss of control or cause the ATV to overturn.

  • Page 96: Crossing Or Turning On Hills Or Slopes

    Riding Your ATV When you’ve selected a safe downhill path, shift into a lower gear, shift your weight back with your arms extended and braced against the handlebar, then go down slowly with the throttle closed. Use mainly the rear brake to control speed. Avoid using either the front brake or rear brake hard or abruptly when riding down hills.
  • Page 97 Riding Your ATV Crossing Hills or Slopes • To maintain balance and stability when riding across a slope, you need to shift weight toward the uphill side of the vehicle. To do this, move your body off the centre of the seat and lean toward the uphill side.

  • Page 98: Riding Over Obstacles

    Riding Your ATV Riding Over Obstacles Before operating in a new area, check for obstacles. Watch out for bumps, rain ruts, potholes and other obstacles in the terrain. When you approach any obstacle, reduce your speed and be prepared to stop.

  • Page 99: Riding Through Water

    Riding Your ATV Riding Through Water Your ATV is designed to travel through water up to approximately 254 mm (10 inches) deep. Before crossing a stream, make sure the water is not too deep or flowing too fast. WARNING WARNING The ATV tyres have some ability to float.

  • Page 100: Parking

    Parking Touching the brakes after long hours or heavy usage, can cause burn injuries. 1. Look for level parking area. Make sure the ground surface is firm. 2. After bringing your ATV to a stop, hold the brakes while you shift into neutral.
  • Page 101 Parking Parking on a Steep Incline or a Loose or Slippery Surface If you must park your ATV on a steep incline or loose or slippery surface, use the following procedure: 1. While holding the brakes, set the parking brake. 2.
  • Page 102 Basic Operation & Riding...

  • Page 103: Servicing Your Honda

    Maintenance Schedule for required service and step-by-step instructions for specific maintenance tasks. You’ll also find important safety precautions, information on fuels and oils, and tips for keeping your Honda looking good. For information about replacing fuses, see page 194. Before You Service Your Honda The Importance of Maintenance ..........
  • Page 104 Servicing Your Honda Service Procedures Fluids & Filters Fuel ..................109 Engine Oil................. 112 Gear Case Oil ................119 Air Cleaner ................121 Engine Throttle ..................126 Carburetor Choke Cable & Knob ..........128 Clutch System ................129 Reverse Inhibitor System ............130 Engine Idle Speed and Air-Fuel Mixture........

  • Page 105: The Importance Of Maintenance

    Before You Service Your Honda The Importance of Maintenance A well-maintained ATV is essential for safe, economical, and trouble- free riding. It will also help reduce air pollution. Careful pre-ride inspections and good maintenance are especially important because your ATV is designed to be ridden over rough off-road terrain.

  • Page 106: Maintenance Safety

    Other tasks that are more difficult and require special tools are best performed by professionals. Removing the wheels should normally be handled only by a Honda technician or other qualified mechanic. Instructions are included in this manual only to assist in emergency service.

  • Page 107: Important Safety Precautions

    Keep cigarettes, sparks, and flames away from all fuel-related parts. Remember that your Honda dealer knows your ATV best and is fully equipped to maintain and repair it. To ensure the best quality and reliability, use only new Honda Genuine Parts or other equivalents for repair and replacement.

  • Page 108: Maintenance Schedule

    Procedures for such items in this schedule are provided in an official Honda Shop Manual available for purchase. If you do not feel capable of performing a given task or need assistance, remember that your Honda dealer knows your ATV best and is fully equipped to maintain and repair it.
  • Page 109 Should be serviced by your dealer, unless you have the proper tools and service data, and is mechanically qualified. Refer to the official Honda Shop Manual. ** In the interest of safety, we recommend these items be serviced only by your dealer.
  • Page 110 * Should be serviced by your dealer, unless you have the proper tools and service data, and is mechanically qualified. Refer to the official Honda Shop Manual. ** In the interest of safety, we recommend these items be serviced only by your dealer.
  • Page 111 * Should be serviced by your dealer, unless you have the proper tools and service data, and is mechanically qualified. Refer to the official Honda Shop Manual. ** In the interest of safety, we recommend these items be serviced only by your dealer.

  • Page 112: Maintenance Record

    12 or 200 3,000 (1,800) or 18 or 300 4,000 (2,400) or 24 or 400 5,000 (3,000) or 30 or 500 6,000 (3,600) or 36 or 600 7,000 (4,200) or 42 or 700 8,000 (4,800) or 48 or 800 Servicing Your Honda...

  • Page 113: Maintenance Component Locations

    Maintenance Component Service Preparations Locations choke knob front brake fluid reservoir P/R lever reverse assist lever front brake lever rear brake lever/ throttle lever parking brake lever fuel fill cap Servicing Your Honda...
  • Page 114 Maintenance Component Locations throttle stop screw (engine idle speed) battery air cleaner fuse air cleaner housing drain tube clutch adjuster rear brakelight switch rear brake pedal engine oil drain bolt Servicing Your Honda...
  • Page 115 Maintenance Component Locations spark plug engine oil fill cap/dipstick owner’s manual gear case oil fill cap gear case oil spark arrester level check bolt gear case oil drain bolt storage compartment tool kit air pressure gauge Servicing Your Honda...

  • Page 116: Tool Kit

    The tool kit includes the following items: standard/Phillips screwdriver screwdriver handle spark plug wrench air pressure gauge tool case REAR SEAT UNDERSIDE (1) tool kit (3) rubber strap (2) storage compartment (4) gear change tool Servicing Your Honda...

  • Page 117: Owner's Manual Storage

    (4). To remove the seat, see page 108. Be careful not to flood this area when washing your ATV or riding through water. SEAT UNDERSIDE (1) owner’s manual (3) spare fuses (2) seat (4) plastic document bag Servicing Your Honda...

  • Page 118: Seat Removal

    3. Slide the seat back and up. Installation 1. Insert the front prongs (5) into the hooks (6) on the frame and press the studs into the grommets. 2. Press down on the seat until it locks. Servicing Your Honda...

  • Page 119: Fuel

    91 (or higher) Use only unleaded fuel in your Honda. The use of leaded fuel will damage the catalytic converter(s). If you ride your Honda in a country where leaded fuel might be available, take precautions to use only unleaded fuel.
  • Page 120 ON position after refuelling to avoid running out of fuel with no reserve. Refuelling Procedure Refer to Safety Precautions on page 97. (1) fuel fill cap (3) handlebar cover hole (2) breather tube (4) bottom of filler neck Servicing Your Honda...
  • Page 121 5. Insert the breather tube into the handlebar cover hole. 6. If the fuel valve was set to RES, turn the fuel valve ON. If you replace the fuel fill cap, use only a Honda Genuine replacement part. Servicing Your Honda...

  • Page 122: Engine Oil

    Change the engine oil as specified in the maintenance schedule on page 100. When running in very dusty conditions, oil changes should be performed more frequently than specified in the maintenance schedule. Servicing Your Honda...
  • Page 123 • Do not use API SH or higher oils displaying a circular API “energy conserving” or “resource conserving” service label on the container. They may affect lubrication and clutch performance. NOT RECOMMENDED RECOMMENDED • Do not use non-detergent, vegetable, or castor based racing oils. Servicing Your Honda...
  • Page 124 The JASO T 903 standard is an index for engine oils for 4-stroke motorcycle engines. There are two classes: MA and MB. Oil conforming to the standard is labeled on the oil container. For example, the following label shows the MA classification. (1) oil code (2) oil classification Servicing Your Honda...
  • Page 125 4. Insert the oil fill cap/dipstick without screwing it in, then remove the oil fill cap/dipstick and check the oil level. The oil level should be between the upper level mark (2) and the lower level mark (3) on the oil fill cap/dipstick. (cont’d) Servicing Your Honda...
  • Page 126 Do not overfill. 6. Reinstall the oil fill cap/dipstick. NOTICE Running the engine with an improper oil level can cause serious engine damage. LEFT SIDE (1) oil fill cap/dipstick (2) upper level mark (3) lower level mark Servicing Your Honda...
  • Page 127 2. Place an oil drain pan under the crankcase and remove the engine oil drain bolt (1) and sealing washer (2). UNDER ENGINE (1) engine oil drain bolt (2) sealing washer (cont’d) Servicing Your Honda...
  • Page 128 If necessary, add more oil but do not overfill. 6. Check that there are no oil leaks. If a torque wrench is not used for installation, see your dealer as soon as possible to verify proper assembly. Servicing Your Honda...

  • Page 129: Gear Case Oil

    Gear Case Oil Oil Recommendation type hypoid gear oil viscosity (weight) SAE 80W-90 Changing Oil Refer to Safety Precautions on page 97. Change the oil with the gear case at normal operating temperature to assure complete and rapid draining. Servicing Your Honda...
  • Page 130 8. Install the oil level check bolt with a new sealing washer and tighten it to the specified torque: 12 N·m (1.2 kgf·m , 9 lbf·ft) REAR (1) oil drain bolt (4) oil level check bolt (2) oil fill cap (5) oil level check hole (3) sealing washer Servicing Your Honda...

  • Page 131: Air Cleaner

    Your dealer can help you determine the correct service interval for your riding conditions. Your ATV’s air cleaner has very specific performance requirements. Use a new Honda Genuine air cleaner specified for your model or an air cleaner of equal quality. NOTICE Using the wrong air cleaner may result in premature engine wear.
  • Page 132 1. Remove the seat by pulling the seat lock lever (1) up (page 108). UNDER SEAT (1) seat lock lever (3) air cleaner housing cover (2) retainer clips 2. Unlatch the retainer clips (2). 3. Remove the air cleaner housing cover (3). Servicing Your Honda...
  • Page 133 Gently squeeze out any excess oil. (To keep your hands dry, place the air cleaner in a clean plastic bag before spreading the oil into the air cleaner.) UNDER SEAT (4) screws (7) air cleaner (5) air cleaner assembly (8) air cleaner body (6) clamp (cont’d) Servicing Your Honda...
  • Page 134 15. Fasten the screws. Dust Cover UNDER SEAT (1) dust cover (2) air cleaner housing Do not push the dust cover (1) too far into the air cleaner housing (2). If the dust cover is dirty, clean it. Servicing Your Honda...
  • Page 135 (3) air cleaner housing (2) clip 1. Remove the drain tube (1) by removing the clip (2) under the air cleaner housing (3). 2. Drain the deposits. 3. Reinstall the drain tube, securing it with the clip. Servicing Your Honda...

  • Page 136: Throttle

    3. Turn the adjuster to obtain the correct freeplay. 4. Tighten the lock nut and reinstall the sleeve. 5. After adjustment, check for smooth operation of the throttle lever from fully closed to fully open in all steering positions. Servicing Your Honda...
  • Page 137 If the cable is kinked or chafed, have it replaced. 4. Check the cable for tension or stress in all steering positions. 5. Lubricate the cable with a commercially available cable lubricant to prevent premature wear and corrosion. Servicing Your Honda...

  • Page 138: Carburetor Choke Cable & Knob

    (1) choke cable (2) choke knob 1. Check the condition of the choke cable (1). 2. Check the operation of the choke knob (2). If the cable is damaged or kinked, have it replaced by your dealer. Servicing Your Honda...

  • Page 139: Clutch System

    5. After adjustment, start the engine and test ride your ATV to be sure the clutch is operating properly. If you cannot get proper adjustment, or the clutch does not work properly, the clutch friction discs may be worn. See your dealer or refer to official Honda Shop Manual. Servicing Your Honda...

  • Page 140: Reverse Inhibitor System

    After adjustment, tighten the lock nut securely. 4. Return the dust cover and rubber sleeve. Other Checks Check the reverse assist lever and cable for loose connections or other damage. If the cable is worn or kinked, have it replaced by your dealer. Servicing Your Honda...

  • Page 141: Engine Idle Speed And Air-Fuel Mixture

    2. Park your ATV on a firm, level surface. 3. Connect a tachometer to the engine. 4. Shift into neutral. Start the engine. 5. Adjust idle speed by turning the throttle stop screw (1). Idle speed (in neutral): 1,400 ± 100 min (rpm) –1 Servicing Your Honda...
  • Page 142 The pilot screw (2) is available to compensate for air-fuel mixture. For those who are mechanically proficient and have the necessary tools, adjustment procedures are given in the official Honda Shop Manual available from your dealer. All others should have this carburetor modification performed by your dealer.

  • Page 143: Spark Plug

    2. Disconnect the spark plug cap (1). Take care to avoid damaging the spark plug wire when disconnecting the cap. 3. Using a spark plug wrench provided in the tool kit, remove the spark plug. (1) spark plug cap (cont’d) Servicing Your Honda...
  • Page 144 The gap should be: 0.8 – 0.9 mm (0.03 – 0.04 in) 0.8 – 0.9 mm (0.03 – 0.04 in) (2) centre electrode (3) side electrode (4) spark plug gap Servicing Your Honda...
  • Page 145 An improperly tightened spark plug can damage the engine. If a plug is too loose, the piston may be damaged. If a plug is too tight, the threads may be damaged. 9. Connect the spark plug cap. Servicing Your Honda...

  • Page 146: Valves

    For those who are mechanically proficient and have the proper tools, instructions on adjusting valve clearances are given in the official Honda Shop Manual. Otherwise, the valves should be adjusted by your dealer. Servicing Your Honda...

  • Page 147: Spark Arrester

    3. Start the engine and rev it up approximately twenty times while momentarily creating exhaust system back pressure by blocking the end of the muffler with a shop towel. 4. Stop the engine and allow the exhaust pipe to cool. 5. Reinstall the bolt securely. Servicing Your Honda...

  • Page 148: Brakes

    Use fresh brake fluid from a sealed container. Be sure to read the label before opening the sealed container. An opened container may be contaminated or may have absorbed moisture from the air. Servicing Your Honda...
  • Page 149 If you do add fluid, have your dealer check the system as soon as possible. NOTICE Brake fluid can damage plastic and painted surfaces. Handle with care. RIGHT HANDLEBAR (1) LOWER level mark Servicing Your Honda...
  • Page 150 Other Inspections • Make sure there are no fluid leaks. • Check for deterioration or cracks in the hoses and fittings. If the hoses are worn or cracked, have them replaced by your dealer. Servicing Your Honda...
  • Page 151 1. Measure the distance the brake lever moves before the brakes start to take hold. Freeplay, measured at the tip of the front brake lever (1) should be: 25 – 30 mm (1.0 – 1.2 in) (cont’d) Servicing Your Honda...
  • Page 152 5. If the brake lever freeplay is excessive but the linings are not worn beyond the service limit, adjust the brake lining clearance. FRONT (2) inspection hole plug (4) front brake drum (3) lining thickness (5) front wheel rim Servicing Your Honda...
  • Page 153 3. Beginning with either the left or right front wheel, remove the inspection hole plug and line up the hole with one of the brake adjusters. 4. Using a screwdriver, turn the brake shoe adjuster (1) until the front brake locks. FRONT (1) brake shoe adjuster (cont’d) Servicing Your Honda...
  • Page 154 9. Recheck the brake lever freeplay. If freeplay is still excessive after adjusting the brake lining clearance, there is probably air in the brake system and it must be bled out. See your dealer for this service. Servicing Your Honda...
  • Page 155 Measure the distance the rear brake pedal (1) moves before the brake starts to take hold. Freeplay, measurement at the tip of the end of the pedal, should be: 15 – 20 mm (0.6 – 0.8 in) If necessary, adjust to the specified range. Servicing Your Honda...
  • Page 156 (3). 2. Adjust the freeplay of the rear brake pedal. Push the brake arm (4) then check the clearance between the brake arm and the brake arm pin. (4) brake arm Servicing Your Honda...
  • Page 157 Freeplay (measurement at the tip of the end of the brake lever) should be: 15 – 20 mm (0.6 – 0.8 in) If necessary, adjust to the specified range. Servicing Your Honda...
  • Page 158 (3). 2. Adjust the freeplay of the rear brake lever/parking brake lever. Push the brake arm (4) then check the clearance between the brake arm and the brake arm pin. (4) brake arm Servicing Your Honda...
  • Page 159 Other Inspection • Check that the brake lever and brake pedal assemblies are positioned properly and the securing bolts are tight. • Make sure that the brake cables, brake arm, spring, parking, and fasteners are in good condition. Servicing Your Honda...
  • Page 160 (1) on the brake arm (2). 2. Replace the brake shoe if the arrow aligns with the reference mark (3) on the brake panel upon full application of the brake. If replacement is necessary, see your dealer. Servicing Your Honda...
  • Page 161 Adjustment is done by turning the adjusting nut (2). Turn the nut in direction (A) if the switch operates too late and in direction (B) if the switch operates too soon. RIGHT SIDE (1) brakelight switch (2) adjusting nut Servicing Your Honda...
  • Page 162 2. Remove the front brake inspection hole plug (1). 3. Remove the rear brake drain bolt (2) from the bottom of the rear brake cover. If any water drains, the brake seals must be replaced by your dealer as soon as possible. Servicing Your Honda...

  • Page 163: Wheels & Tyres

    WARNING WARNING Using tyres that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed. Follow all instructions in this owner’s manual regarding tyre inflation and maintenance. (cont’d) Servicing Your Honda...
  • Page 164 Overinflated tyres make your ATV ride harshly, are more prone to damage from surface hazards, and wear unevenly. Make sure the valve stem caps are secure. If necessary, install new caps. Servicing Your Honda...
  • Page 165 The recommended “cold” tyre pressures are: FRONT REAR RECOMMENDED 20 kPa 20 kPa PRESSURE (2.9 psi) (2.9 psi) RECOMMENDED 20 kPa 20 kPa PRESSURE (2.9 psi) (2.9 psi) Servicing Your Honda...
  • Page 166 • Cuts, slits, or cracks in the tyres. Replace the tyre if you can see fabric or cord. • Nails or other foreign objects embedded in the side of the tyre or tread. • Excessive tread wear. Servicing Your Honda...
  • Page 167 (2). For best performance, you should replace a tyre before the tread depth at the centre reaches the following limits: front 4 mm (0.16 in) rear 4 mm (0.16 in) Servicing Your Honda...
  • Page 168 If you choose to have a tyre repaired, be sure the repair work is performed by a professional. If you have a tyre professionally repaired at a non-Honda facility, we recommend that you have the work checked by your dealer.
  • Page 169 When you replace a tyre, remember: Have the tyre replaced by your dealer if possible. If you have a tyre professionally replaced at a non-Honda facility, we recommended that you have the work checked by your dealer. Servicing Your Honda...

  • Page 170: Guards

    Maintenance Schedule. Have the engine guard and skid plates replaced if they are cracked or damaged. If the guard and plate bolts are loose, tighten them securely. Servicing Your Honda...

  • Page 171: Battery

    This symbol on the battery means that this product must not be treated as household waste. NOTICE An improperly disposed of battery can be harmful to the environment and human health. Always confirm local regulations for battery disposal. Servicing Your Honda...
  • Page 172 A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you. Wear protective clothing and a face shield, or have a skilled mechanic do the battery maintenance. Servicing Your Honda...
  • Page 173 2. Remove the seat (page 108). 3. Release the rings and remove the rubber band (1). 4. Disconnect the negative (–) terminal lead (2) from the battery (3) first, then disconnect the positive (+) terminal lead (4). 5. Remove the battery. (cont’d) Servicing Your Honda...
  • Page 174 5. After installing the battery, check to see if the battery cables are routed correctly. 6. Install the removed parts in reverse order of removal. (5) battery rubber Make sure the clock is set to the proper time (page 26) after the battery is reconnected. Servicing Your Honda...
  • Page 175 We recommend using a charger (1) designed specifically for your Honda, which can be purchased from your dealer. These units can be left connected for long periods without risking damage to the battery. However, do not intentionally leave the charger connected longer than the time period recommended in the charger’s...

  • Page 176: Appearance Care

    Appearance Care Frequent cleaning and polishing will keep your Honda looking newer longer. Frequent cleaning also identifies you as an owner who values his ATV. A clean ATV is also easier to inspect and service. General Recommendations Refer to Safety Precautions on page 97.
  • Page 177 Any condensation inside the headlight should dissipate after a few minutes of running the engine with the headlight(s) on. However, if you see a large amount of water or ice accumulated inside the lens(es), have your vehicle inspected by your dealer. Servicing Your Honda...
  • Page 178 If necessary, rub with a sponge. Rinse and dry. Apply a spray cleaner/polish and wipe with a non-abrasive cloth. Dull, corroded chrome Apply a high quality chrome/ or aluminium. aluminium polish and wipe with a non-abrasive cloth. Servicing Your Honda...
  • Page 179 Dry with chamois or a soft towel. If necessary, remove heat stains by using a commercially available fine texture compound. Then rinse by the same manner as removing mud or dust. Servicing Your Honda...
  • Page 180 Servicing Your Honda...

  • Page 181: Tips

    Tips Here’s helpful advice on how to prepare for an off-road adventure, Tips how to transport and store your Honda, and how to be an environmentally responsible ATV owner. Preparing for a Ride..............172 What to Take to the Riding Area..........172 What to Take on the Trail ............

  • Page 182: Preparing For A Ride

    Preparing for a Ride A safe and enjoyable ride begins with good planning and preparation. Always ride with at least one other person in case you have trouble, and let someone know where you’re going and when you expect to return. Before riding in an unfamiliar area, find out in advance if you need special permits, get maps so you can study the terrain, and talk to other riders who know the area.

  • Page 183: What To Take On The Trail

    Preparing for a Ride What to Take on the Trail What you take with you during a ride depends on the kind of terrain, how long you expect to ride, how far you might go from your base camp or help, and how experienced you or your companions are in making repairs.

  • Page 184: Transporting Your Honda

    Transporting Your Honda Do not tow your ATV behind a car or other vehicle. When you transport your ATV, we recommend that you carry the vehicle in its normal operating position (on all four wheels). Do not incline the vehicle upright on its rear end. This can damage the vehicle, and leaking petrol could be a hazard.
  • Page 185 Transporting Your Honda 3. Secure the vehicle with tie-down straps in the areas shown. • Suitable tie-down straps are available from your dealer. • Ordinary rope is not recommended because it can stretch under load. • Using tie-down straps in any other areas can damage your ATV.

  • Page 186: Storing Your Honda

    Storing Your Honda If you won’t be riding for an extended period, such as during the winter, thoroughly inspect your ATV and correct any problem before storing it. That way, needed repairs won’t be forgotten and it will be easier to get your ATV running again.

  • Page 187: Preparation For Storage

    Storing Your Honda Preparation for Storage Refer to Safety Precautions on page 97. This procedure requires a means for draining and disposing of drained fuel (page 180). 1. Change the engine oil (page 117). 2. Fill the fuel tank. Make sure the fuel fill cap is properly installed.
  • Page 188 Storing Your Honda 5. To prevent rusting in the cylinders, perform the following: • Remove the spark plug cap from the spark plug. • Remove the spark plug. Do not connect the spark plug to the spark plug cap. • Pour a tablespoon (15 – 20 cm ) of clean engine oil into the cylinder and cover the spark plug hole with a piece of cloth.

  • Page 189: Removal From Storage

    Storing Your Honda Removal from Storage Refer to Safety Precautions on page 97. 1. Uncover and clean your ATV. 2. If your ATV has been stored for more than four months — change the engine oil (page 117). 3. If your ATV has been stored for more than two months — ask your dealer to drain and replace the fuel.

  • Page 190: You & The Environment

    You & the Environment Owning and riding an ATV can be enjoyable, but you must do your part to protect nature. When you show respect for the land, wildlife, and other people, you also help preserve the sport of off-road riding. Following are tips on how you can be an environmentally responsible ATV owner.

  • Page 191: Taking Care Of The Unexpected

    Taking Care of the Unexpected With all the challenges you can encounter off-road, there’s a chance Taking Care of the Unexpected that sometime something may go wrong. This section gives practical advice to help you deal with a wide range of problems. Take time to read this section before you ride.

  • Page 192: General Guidelines

    Taking Care of the Unexpected General Guidelines Keeping your ATV well-maintained is the best way to reduce the possibility of having a problem while riding. However, problems can arise even with well-maintained machines. Remember to take along your owner’s manual, the tool kit that came with your ATV, and any other items (such as tyre repair supplies and additional tools) that might help you solve a problem on your own.
  • Page 193 Taking Care of the Unexpected Should you ever have a problem while riding, please follow these guidelines: • Always put personal safety first. • Take time to assess the situation and your options before deciding what to do. • If the problem is relatively minor and you have the tools, supplies, and skills to make a temporary repair, be sure to have permanent repairs made as soon as possible.

  • Page 194: If Your Engine Quits Or Won't Start

    If Your Engine Quits or Won’t Start Proper operation and maintenance can prevent starting and engine performance problems. In many cases, the cause of the problem may be a simple operational oversight. If you have a problem starting the engine — or experience poor engine performance —...
  • Page 195 If Your Engine Quits or Won’t Start SYMPTOM: Starter motor doesn’t operate. POSSIBLE CAUSE WHAT TO DO ignition switch OFF Turn the ignition switch ON. transmission not in Shift into neutral. neutral blown fuse Replace with a new fuse of the same rating (page 194).
  • Page 196 If Your Engine Quits or Won’t Start SYMPTOM: Engine starts, but runs poorly. POSSIBLE CAUSE WHAT TO DO idles roughly, too Check engine idle adjustment fast, stalls (page 131). If the problem persists, see your dealer. poor engine Ask your dealer to modify the performance at carburetion with a high altitude altitudes above...

  • Page 197: If The Shift Switches Do Not Function

    If the Shift Switches Do Not Function If one or both shift switches do not function, see the following instructions. If proper function cannot be restored, see your dealer. When the engine is running: 1. Stop the ATV. 2. Turn the ignition switch to the OFF (w) position. 3.

  • Page 198: Emergency Gear Selection & Operation

    Emergency Gear Selection & Operation If the shift switches do not operate, use the following procedure to manually select a gear so you may drive the vehicle to a location where it can be loaded and transported to your dealer. 1.
  • Page 199 Emergency Gear Selection & Operation How to Shift Gears Manually: (A) downshift (counterclockwise) (B) upshift (clockwise) • With the ATV unoccupied, align the hexagonal hole of the gear change tool with the hexagonal end of the secondary spindle which is located near the left footpeg. •...

  • Page 200: If You Have A Flat Tyre

    If You Have a Flat Tyre How you handle a flat tyre on the trail depends on how serious the tyre damage is, and what tools and supplies you have with you. If you have a slow leak or a minor puncture, use the plug method to make a temporary repair.
  • Page 201 If You Have a Flat Tyre Emergency Wheel Removal/Installation Refer to Safety Precautions on page 97. (1) wheel nuts (2) wheel rim Removal 1. Park your ATV on a firm, level surface. 2. Loosen — but do not remove — the wheel nuts (1). 3.
  • Page 202 If You Have a Flat Tyre Installation 1. Position the wheel. 2. Position the wheel nuts so that the tapered sides face the wheel rim (2). 3. Hand-tighten the wheel nuts on the wheel, then lower the ATV to the ground before tightening the nuts in a crisscross (rather than circular) pattern to the specified torque: 64 N·m (6.5 kgf·m , 47 lbf·ft) If a torque wrench was not used for installation, see your dealer as...

  • Page 203: If The High Oil Temperature Indicator Lights

    If the High Oil Temperature Indicator Lights Normally, the high oil temperature indicator will only light momentarily when you turn the ignition ON (q). Occasionally, it may flicker at or near idling speed. High oil temperature may be caused by restriction of air flow over the engine (such as mud caked on the cooling fin), extended idling, an oil leak, a low oil level, or extended operation under adverse conditions.

  • Page 204: If A Fuse Blows

    If a Fuse Blows All of the electrical circuits on your ATV have fuses to protect them from damage caused by excess current flow (short circuit or overload). If something electrical on your ATV stops working, the first thing you should check for is a blown fuse (1).
  • Page 205 If a Fuse Blows Main Fuse and Shift Motor Fuse Access UNDER SEAT (1) fuse (4) main fuse holder assembly (2) fuse holder assembly (3) fuse holder (5) shift motor fuse holder assembly 1. To prevent an accidental short circuit, turn the ignition switch OFF (w) before checking or replacing the fuses.
  • Page 206 If a Fuse Blows If you do not have a spare fuse and you cannot ride the ATV without fixing the problem, take a fuse of the same rating or a lower rating from one of the other circuits that you can do without temporarily. If you replace a blown fuse with a spare fuse that has a lower rating, replace the fuse with the correct rating as soon as you can.

  • Page 207: If You Crash

    If You Crash Personal safety is your first priority after a crash. If you or anyone else has been injured, take time to assess the severity of the injuries and whether it is safe to continue riding. If you cannot ride safely, send someone for help.

  • Page 208: If You Lose Your Key

    If you lose your key and aren’t carrying a duplicate, either get your spare or have one made. If you don’t know your key number, call the dealer where you purchased your Honda ATV. They may have it listed in their records. If they don’t, transport your ATV to them or the nearest dealer.

  • Page 209: If The Battery Is Low (Or Dead)

    If the Battery Is Low (or Dead) The electric shift system will operate even if the battery is low (or dead), as long as the engine is running. If the engine is not running, it may be started using the recoil starter. 1.

  • Page 210: If A Component Fails

    If a Component Fails The brake levers or pedal, control cables, and other components can be damaged as you ride in dense brush or over rocky terrain. Making a trailside repair depends on how serious the damage is and what tools and supplies you have with you.

  • Page 211: Technical Information

    Technical Information This section contains dimensions, capacities, and other technical Technical Information data, plus information on government requirements and how to break-in your ATV. Vehicle Identification ..............202 Specifications ................204 Break-in Guidelines..............208 High Altitude Carburetor Adjustment ........209 Petrol Containing Alcohol............

  • Page 212: Vehicle Identification

    Vehicle Identification Serial Numbers The VIN and engine serial number may be required when ordering replacement parts. Record the numbers here for your reference. The VIN (1) is stamped on the front of the frame. VIN ______________________________________________________ FRONT (1) VIN The engine number (2) is stamped on the right crankcase.
  • Page 213 Vehicle Identification Colour Label & Code The colour label (1) is attached to the frame under the seat. Remove the seat (page 108) to check the label. The colour code is helpful when ordering replacement parts. Record the colour and code here for your reference. COLOUR__________________________________________________ CODE ____________________________________________________ UNDER SEAT...

  • Page 214: Specifications

    API Service Classification SG or recommendation higher except oils labeled as energy conserving or resource conserving on the circular API service label, SAE 10W-30, JASO T 903 standard MA, Honda 4-stroke oil or an equivalent Capacities passenger operator only capacity maximum...
  • Page 215 Specifications Engine Specifications displacement 229 cm (14.0 cu-in) bore & stroke 68.5 × 62.2 mm (2.70 × 2.45 in) compression 9.2 : 1 ratio spark plug DPR8EA-9 (NGK) or (standard) X24EPR-U9 (DENSO) spark plug DPR7EA-9 (NGK) or (cold climate) X22EPR-U9 (DENSO) spark plug DPR9EA-9 (NGK) or (high speed...
  • Page 216 Specifications Chassis & Suspension caster 8° trail 42 mm (1.7 in) tyre size, front AT22 × 7-11 1 MAXXIS M9803 tyre size, rear AT22 × 10-9 1 MAXXIS M9804 tyre pressure, front & 20 kPa (2.9 psi) rear (cold) Electrical battery YTX12 –...
  • Page 217 Specifications Torque Specification engine oil drain 25 N·m (2.5 kgf·m , 18 lbf·ft) bolt rear final gear 12 N·m (1.2 kgf·m , 9 lbf·ft) case oil drain bolt rear final gear 12 N·m (1.2 kgf·m , 9 lbf·ft) case oil fill cap rear final gear 12 N·m (1.2 kgf·m , 9 lbf·ft) case oil level...

  • Page 218: Break-In Guidelines

    Break-in Guidelines Help assure your ATV’s future reliability and performance by paying extra attention to how you ride during the first operating day or 25 km (15 miles). During this period, avoid full-throttle starts, rapid acceleration, and constant rpm operation. Technical Information...

  • Page 219: High Altitude Carburetor Adjustment

    A high altitude jet is available to compensate for high altitude richness. For those who are mechanically proficient and have the necessary tools, installation and adjustment procedures are given in the official Honda Shop Manual available from your dealer. All others should have this carburetor modification performed by your dealer.

  • Page 220: Petrol Containing Alcohol

    Engine performance problems resulting from the use of fuels that contain alcohol are not covered under the warranty. Honda cannot endorse the use of fuels containing methanol since evidence of their suitability is not yet complete.

  • Page 221: Catalytic Converter

    The catalytic converter acts on HC and CO. A replacement unit must be an original Honda part or its equivalent. The catalytic converter must operate at a high temperature for the chemical reactions to take place. It can set fire to any combustible materials that come near it.

  • Page 222: Index

    Index Index accessories .................53 age recommendation ..............45 air cleaner, dust cover ................124 filter ..................121 housing drain tube ..............125 air pressure, gauge ..................106 tyre ..................154 altitude, high ................209 apparel, protective ..............42 appearance care ...............166 battery ..................161 brakes, cables ..................149 draining water from ..............152 fluid ..................138 front brake lever ..............35 front brake lever freeplay ............141...
  • Page 223 Index button, horn ..................31 hour select ................22, 26 hour meter/digital clock select ........22, 25, 26 minute select ..............22, 26 odometer/tripmeter select ..........22, 24 capacity, fuel ................110 carburetor, air-fuel mixture adjustment ............132 altitude adjustment ...............209 idle speed adjustment ............131 care, appearance ..............166 cargo, loading and operational guidelines ..........52 weight limit ................51...
  • Page 224 Index digital clock ................26 digital clock/hour meter select button .........25 dimmer switch, headlight ............31 dipstick ..................116 display, multi-function ..............22 engine, flooded ...................69 guard ..................160 idle speed ................131 number .................202 oil ..................112 pinging ..................109 starting ..................64 stop switch ................30 stopping ..................69 won’t start ................184 environment ................180 exhaust system,...
  • Page 225 Index fuel, fill cap ...................110 high altitude fuel mixture adjustment ........209 recommendation ..............109 refuelling ................110 reserve fuel supply ..............110 tank capacity .................110 valve ..................27 fuses ..................194 gap, spark plug ................134 gasohol ..................210 gear case oil ................119 gear shifting .................36, 71 gearshift switch ..............34, 71 guards ..................160 headlight dimmer switch ............31...
  • Page 226 Index identification, vehicle ..............202 idle speed, engine ..............131 ignition switch ................29 indicators, gear position indicator .............23 high oil temperature indicator ..........20 neutral indicator ..............20 reverse indicator ..............20 inspection, pre-ride ..............47 key, lost ..................198 number .................198 kit, tool ..................106 labels, safety .................5 lamp check .................18 lever, P/R ..................36...
  • Page 227 Index maintenance, component locations .............103 importance ................95 precautions ................97 record ...................102 safety ..................96 schedule ..................98 manufacturer, authorised representative and importer for EU market ..................222 maximum weight limit ..............51 minute select button ..............26 modifications ................54 multi-function display ..............22 neutral indicator .................20 numbers, serial .................202 obstacles, riding over ..............88 odometer ...................24...
  • Page 228 Index pavement, no riding on ..............57 petrol ..................109 petrol containing alcohol ............210 pinging, engine ................109 plug, spark ................133 pre-ride inspection ..............47 problems, unexpected ..............181 protective apparel ...............42 rear final gear case oil ...............119 recoil starter ................32 removal, seat ................108 reverse, assist cable ................130 assist lever ................130 gear, shifting into ..............36, 74...
  • Page 229 Index safety, equipment ................59 important precautions .............97 labels ..................5 riding precautions ..............57 schedule, maintenance ...............98 seat removal ................108 serial numbers ................202 shifting gears ................71 skid plates ................160 skidding or sliding ..............80 spark arrester ................137 spark knock ................109 spark plug ................133 specifications ................204 speedometer ................20 stalling on a hill ................83...
  • Page 230 Index throttle, cable ..................126 lever ................33, 126 tool kit ..................106 trailer hitch .................39 trailer towing, operational guidelines .............52 weight limits ................51 training, rider ................44 transporting your ATV ..............174 tripmeter ..................24 trouble, unexpected ..............181 troubleshooting, starting ............184 turning, on hills or slopes ..............86 on level ground ...............78 tyres, air pressure ................154...
  • Page 231 Index water, draining from brakes .............152 riding through .................89 weight limit ................51 wheels, deformed or damaged ............153 removal .................191 Index...

  • Page 232: Manufacturer, Authorised Representative And Importer For Eu Market

    Importer for EU Market Manufacturer, Authorised Representative and Importer for EU Market Manufacturer Authorised Representative and Importer for EU Market Honda of South Carolina Honda Motor Europe Ltd - Mfg., Inc. Aalst Office 1111 Honda way Wijngaardveld 1 (Noord V) Timmonsville, South 9300 Aalst - Belgium Carolina 29161, U.S.A.
  • Page 239 32HS0830 WPCXXXX.2018.XX.19 PRINTED IN USA 00X32-HS0-8300...

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