Honda FourTrax Recon TRX250TM 2019 Owner's Manual
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Honda FourTrax Recon TRX250TM 2019 Owner's Manual

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2019
2019
2019
2019
TRX250TM
TRX250TM
FOURTRAX RECON
FOURTRAX RECON
Read this manual carefully,
it contains important safety information.
Minimum recommended operator age: 16
Models sold in and used in California:
The removal or modification of evaporative
emission-related parts on this OHRV is illegal. Violators
may be subject to civil and/or criminal penalties as
provided under California and federal law.
OWNER'S MANUAL
OWNER'S MANUAL
Part Number

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Summary of Contents for Honda FourTrax Recon TRX250TM 2019

  • Page 1 OWNER’S MANUAL OWNER’S MANUAL 2019 2019 2019 2019 TRX250TM TRX250TM FOURTRAX RECON FOURTRAX RECON Read this manual carefully, it contains important safety information. Minimum recommended operator age: 16 Models sold in and used in California: The removal or modification of evaporative emission-related parts on this OHRV is illegal.
  • Page 2 This manual should be considered a permanent part of the ATV and should remain with the ATV when it is resold. This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 3 2019 Honda TRX250TM FOURTRAX RECON OWNER’S MANUAL FOR OFF-ROAD USE ONLY This vehicle is designed and manufactured for off-road use only. It conforms to US EPA Noise Emission regulations, but does not conform to Federal Motor Vehicle Safety Standards or US EPA On Highway Exhaust Emission regulations, and operation on public streets, roads, or highways is illegal.
  • Page 4 Introduction Congratulations on choosing your Honda ATV. Introduction When you own a Honda, you’re part of a worldwide family of satisfied customers — people who appreciate Honda’s reputation for building quality into every product. Your Honda was designed as a recreational ATV for off-road use by one rider only.
  • Page 5 Please report any change of address or ownership to your dealer so we will be able to contact you concerning important product information. You may also want to visit our website at www.powersports.honda.com. Happy riding! Introduction...
  • Page 6 A Few Words About Safety Your safety, and the safety of others, is very important. And A Few Wo rds About Safety operating this ATV safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual.
  • Page 7 A Few Words About Safety These signal words mean: You WILL be KILLED or DANGER SERIOUSLY HURT if you don’t follow instructions. You CAN be KILLED or SERIOUSLY WARNING HURT if you don’t follow instructions. You CAN be HURT if you don’t CAUTION follow instructions.
  • Page 8 Contents These pages give an overview of the contents of your owner’s Con ten ts manual. The first page of each section lists the topics covered in that section. ATV Safety ..................1 Important safety information you should know, plus a look at the safety related labels on your ATV.

  • Page 9: Table Of Contents

    What to do if you have a flat tire, your engine won’t start, etc. Technical Information ............177 ID numbers, technical specifications, and other technical facts. Consumer Information ............193 Information on warranties, emission controls, how to get Honda service manuals. Index..................200 Quick Reference Handy facts about fuel, engine oil, tire sizes, and air pressures.

  • Page 11: Atv Safety

    ATV Safety This section presents some of the most important information and ATV Safety recommendations to help you ride your ATV safely. Please take a few moments to read these pages. This section also includes information about the location of safety labels on your ATV. Important Safety Information............
  • Page 12 Important Safety Information Your ATV can provide many years of service and pleasure if you take responsibility for your own safety and understand the challenges you can meet while riding. There is much that you can do to protect yourself when you ride. You’ll find many helpful recommendations throughout this manual.
  • Page 13 Important Safety Information Ride Off-road Only Your ATV is designed and manufactured for off-road use only. The tires are not made for pavement, and the ATV does not have turn signals and other features required for use on public roads. If you need to cross a paved or public road, get off and walk your ATV across.
  • Page 14 So don’t drink and ride, and don’t let your friends drink and ride either. Keep Your Honda in Safe Condition It’s important to keep your ATV properly maintained and in safe riding condition. Having a breakdown can be difficult, especially if you are stranded off-road far from your base.
  • Page 15 Safety Labels Your ATV comes with a hang tag and several labels containing important safety information. Anyone who rides the vehicle should read and understand this information before riding. The labels should be considered permanent parts of the vehicle. If a label comes off or becomes hard to read, contact your dealer for replacements.
  • Page 16 Safety Labels WARNING Improper ATV use can result in SEVERE INJURY or DEATH ALWAYS USE NEVER USE NEVER CARRY NEVER USE ON PUBLIC PASSENGERS WITH DRUGS AN APPROVED ROADS OR ALCOHOL HELMET AND PROTECTIVE GEAR NEVER operate: without proper training or instruction at speeds too fast for your skills or the conditions on public roads - a collision can occur with another vehicle...
  • Page 17 Safety Labels Operating this ATV if you are under the age of 16 increases your chance of severe injury or death. NEVER operate this ATV if you are under age 16. WARNING Overloading this ATV or carrying cargo Improper tire pressure or overloading can improperly can change handling,stability cause loss of control.
  • Page 18 Safety Labels WARNING Overloading this ATV or carrying cargo improperly can change handling,stability and braking performance and can lead to an NEVER ride as a passenger. accident. Passengers can cause a loss Never exceed the maximum rear cargo limit of control, resulting in (combined weight on the rear rack and in the storage area) of : 66 lbs (30 kg).

  • Page 19: Indicators & Controls

    Indicators & Controls This section shows the location of all indicators and controls you Indicat ors & Co ntrols would normally use before or while riding your ATV. The items listed on this page are described in this section. Instructions for other components are presented in other sections of this manual where they will be most useful.
  • Page 20 Indicators & Controls Controls & Features ..............15 Fuel Valve ................15 Choke Knob ................16 Ignition Switch................. 17 Start Button................18 Engine Stop Switch ..............18 Headlight Switch ..............19 Headlight Dimmer Switch ............19 Recoil Starter ................20 Throttle Lever ................

  • Page 21: Indicators & Controls

    Operation Component Locations P/R lever choke knob front brake lever headlight dimmer switch engine stop headlight throttle lever switch switch start button ignition switch rear brake lever/parking brake lever Indicators & Controls...
  • Page 22 Operation Component Locations flag pole bracket front cargo rack rear brake pedal Indicators & Controls...
  • Page 23 Operation Component Locations recoil starter seat lock lever fuel valve rear cargo rack shift lever Indicators & Controls...
  • Page 24 Indicators Reverse and Neutral Indicators The reverse indicator (1) and the neutral indicator (2) are next to the ignition switch. The reverse indicator will light when the transmission is in reverse and the ignition switch is ON (q). The neutral indicator will light when the transmission is in neutral and the ignition switch is ON (q).

  • Page 25: Controls & Features

    Controls & Features Fuel Valve LEFT SIDE (1) three-way fuel valve The manual three-way fuel valve (1) is located on the left side of the fuel tank. The fuel valve is used to control the flow of fuel from the fuel tank to the carburetor.

  • Page 26: Choke Knob

    Controls & Features Choke Knob LEFT HANDLEBAR (1) choke knob (A) fully ON (B) fully OFF The choke knob (1) may be used when starting the engine. See page 50. Indicators & Controls...

  • Page 27: Ignition Switch

    Controls & Features Ignition Switch The ignition switch (1) is used for starting and stopping the engine (page 48). Insert the key and turn it to the right for the ON (q) position. Key Position Function ON (q) Electrical circuits on. OFF (w) No electrical circuits function.

  • Page 28: Start Button

    Controls & Features Start Button LEFT HANDLEBAR (1) start button o START (2) engine stop switch r OFF e RUN The start button (1) is used for starting the engine. Pushing the button in starts the engine. See Starting Procedure, page 50. When the start button is pushed, the starter motor will crank the engine.

  • Page 29: Headlight Switch

    Controls & Features Headlight Switch LEFT HANDLEBAR (1) headlight switch y ON t OFF (2) headlight dimmer switch u HI i LO The headlight switch (1) is used to turn the headlight ON (y) or OFF (t). To operate, turn the switch to ON (y) or OFF (t). Headlight Dimmer Switch The headlight dimmer switch (2) is used to change between the high and low beams of the headlight.

  • Page 30: Recoil Starter

    Controls & Features Recoil Starter LEFT SIDE (1) recoil starter The recoil starter (1) is used to start the engine when the battery is low. See Using the Recoil Starter, page 54. Indicators & Controls...

  • Page 31: Throttle Lever

    Controls & Features Throttle Lever RIGHT HANDLEBAR (1) throttle lever (A) to open the throttle The throttle controls engine rpm (speed). To increase engine rpm, press the throttle lever (1) with your thumb. To reduce engine rpm, release pressure on the throttle lever. The throttle will automatically return to the closed position (engine idle) when you remove your thumb.

  • Page 32: Front Brake Lever

    Controls & Features Front Brake Lever The front brake lever is used to slow or stop your ATV. To operate, pull the lever. For information on braking techniques, see page 59. Rear Brake Lever/Parking Brake Lever The rear brake lever/parking brake lever is used to slow or stop your ATV.

  • Page 33: Parking Brake/Reverse Lever (P/R Lever)

    Controls & Features Parking Brake/Reverse Lever (P/R Lever) LEFT HANDLEBAR (1) P/R lever (2) rear brake lever/parking brake lever The P/R lever (1) on the rear brake lever/parking brake lever (2) is used to apply the parking brake or to shift the transmission into reverse.
  • Page 34 Controls & Features To apply the parking brake: Bring the vehicle to a complete stop, make sure the transmission is in neutral. Squeeze the rear brake lever/parking brake lever (1), then rotate the P/R lever (2) clockwise until it engages the slot on the rear brake lever/parking brake lever bracket.

  • Page 35: Flag Pole Bracket

    Controls & Features Flag Pole Bracket RIGHT REAR (1) flag pole bracket Flag poles are optional equipment available from your dealer. To mount a pole in the bracket (1), follow the instructions that come with the flag pole kit. Flag poles are required in some riding areas. Check local regulations before riding.
  • Page 36 Indicators & Controls...

  • Page 37: Before Riding

    Before Riding Before each ride, you need to make sure you and your Honda are Befor e Riding both ready to ride. To help get you prepared, this section discusses how to evaluate your riding readiness, what items you should check on your ATV, and adjustments to make for your comfort, convenience, or safety.

  • Page 38: Are You Ready To Ride

    Are You Ready to Ride? Before you ride your ATV for the first time, we urge you to: • Read this owner’s manual and the labels on your ATV carefully. • Make sure you understand all the safety messages. • Know how to operate all the controls. Before each ride, be sure: •...
  • Page 39 Are You Ready to Ride? An open-face helmet offers some protection, but a full-face helmet offers more. Regardless of the style, look for a DOT (Department of Transportation) sticker on any helmet you buy. Always wear a face shield or goggles to protect your eyes and help your vision. WARNING WARNING Operating this ATV without wearing an...

  • Page 40: Rider Training

    Beginning and inexperienced operators should complete the certified training course offered by Honda. They should then regularly practice the skills learned in the course and the operating techniques described in the owner’s manual.

  • Page 41: Age Recommendation

    Are You Ready to Ride? Age Recommendation The minimum recommended age for this ATV model is 16. For safety, never let children under 16 years old operate this vehicle. WARNING WARNING A child using an ATV that is not recommended for their age could lose vehicle control while riding, resulting in severe injury or death.

  • Page 42: No Alcohol Or Drugs

    Are You Ready to Ride? No Alcohol or Drugs Alcohol, drugs and ATVs don’t mix. Even a small amount of alcohol can impair your ability to operate an ATV safely. Likewise, drugs — even if prescribed by a physician — can be dangerous while operating an ATV.

  • Page 43: Is Your Atv Ready To Ride

    Is Your ATV Ready to Ride? Before each ride, it’s important to inspect your ATV and make sure any problem you find is corrected. A pre-ride inspection is a must, not only for safety, but because having a breakdown, or even a flat tire, can be a major inconvenience.
  • Page 44 Is Your ATV Ready to Ride? Tires Use a gauge to check the air pressure. Adjust if needed. Also look for signs of damage or excessive wear (page 133). Guards Check for damage or looseness (page 139). Nuts & Bolts Check the wheels to see that the axle nuts are tightened.
  • Page 45 Is Your ATV Ready to Ride? Check these items after you get on the ATV: Throttle Check the freeplay and adjust if needed. Press the throttle to make sure it moves smoothly without sticking, and snaps shut automatically when it is released, in all steering positions (page 107).

  • Page 46: Load Limits & Guidelines

    Load Limits & Guidelines Your Honda was designed as a rider-only ATV. It was not designed to carry a passenger. It can carry cargo on the cargo racks, however, carrying cargo anywhere else or carrying a passenger could interfere with your balance and control of the ATV.

  • Page 47: Load Limits

    Load Limits & Guidelines Load Limits Following are the load limits for your ATV: There are limits to how much weight can be carried on your ATV and be pulled in a trailer. The following load limits apply to standard equipment only. Modifying your ATV, using non-standard equipment, or riding on terrain that is not flat and smooth could further reduce these limits.

  • Page 48: Loading Guidelines

    Load Limits & Guidelines Loading Guidelines Carrying cargo or pulling a trailer will affect how your ATV handles and greatly reduce its ability in accelerating, braking and making turns and other maneuvers. Be sure to observe the weight limits and follow these guidelines: •...

  • Page 49: Accessories & Modifications

    We strongly recommend that you use only Honda Genuine Accessories that have been specifically designed and tested for your ATV. Because Honda cannot test all other accessories, you must be personally responsible for proper selection, installation, and use of non-Honda accessories.

  • Page 50: Modifications

    Accessories & Modifications Modifications We strongly advise you not to remove any original equipment or modify your ATV in any way that would change its design or operation. Such changes could seriously impair your ATV’s handling, stability, and braking, making it unsafe to ride. We also advise you not to make any modifications or remove any equipment (such as the USDA qualified spark arrester or emission control system components) that would make your ATV illegal in...

  • Page 51: Basic Operation & Riding

    Basic Operation & Riding This section gives basic riding instructions, including how to start and Basic Operation & R iding stop your engine, and how to use the throttle and brakes. It also provides important information on riding with cargo. To protect your new engine and enjoy optimum performance and service life, refer to Break-in Guidelines (page 184).
  • Page 52 Basic Operation & Riding Braking..................59 Riding Your ATV................. 61 Making Turns ................61 Skidding or Sliding ..............63 Riding Up Hills ................. 64 Riding Down Hills ..............68 Crossing or Turning on Hills or Slopes ........69 Riding Over Obstacles .............. 71 Riding Through Water .............

  • Page 53: Safe Riding Precautions

    Safe Riding Precautions Before riding your ATV for the first time, please review the ATV Safety section beginning on page 1, and the Before Riding section beginning on page 27. Even if you have ridden other ATVs, take time to become familiar with how this ATV works and handles.

  • Page 54: Keep Hands And Feet On Controls

    Safe Riding Precautions You should never ride your ATV on public streets, roads or highways, even if they are not paved. Drivers of street vehicles may have difficulty seeing and avoiding you, which could lead to a collision. In many states it is illegal to operate ATVs on public streets, roads and highways.

  • Page 55: Control Speed

    Safe Riding Precautions (1) footpeg Control Speed Riding at excessive speed increases the chance of a crash. In choosing a proper speed, you need to consider the capability of your vehicle, the terrain, visibility and other operating conditions, plus your own skills and experience. WARNING WARNING Operating this ATV at excessive speeds...

  • Page 56: Use Care On Unfamiliar Or Rough Terrain

    Safe Riding Precautions Use Care on Unfamiliar or Rough Terrain Before riding in a new area, always check the terrain thoroughly. Don’t ride fast on unfamiliar terrain or when visibility is limited. (It’s sometimes difficult to see obstructions like hidden rocks, bumps, or holes in time to react.) WARNING WARNING...

  • Page 57: Do Not Perform Stunts

    Safe Riding Precautions Never ride past the limit of visibility. Maintain a safe distance between your ATV and other off-road vehicles. Always exercise caution, and use extra care on rough, slippery and loose terrain. WARNING WARNING Failure to use extra care when operating on excessively rough, slippery or loose terrain could cause loss of traction or vehicle control, which could result in a crash, including an...

  • Page 58: Starting & Stopping The Engine

    Starting & Stopping the Engine Always follow the proper starting procedure described below. For your safety, avoid starting or operating the engine in an enclosed area such as a garage. Your ATV’s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death.

  • Page 59: Preparation

    Starting & Stopping the Engine Preparation (1) fuel valve (3) neutral indicator (2) ignition switch (4) engine stop switch 1. Before starting, select a level surface and lock the parking brake (page 23). 2. Turn the fuel valve (1) to ON and turn the ignition switch (2) to ON (q).

  • Page 60: Starting Procedure

    Starting & Stopping the Engine Starting Procedure To restart a warm engine, follow the procedure for “High Air Temperature.” The starter motor will operate only when the transmission is in neutral. Normal Air Temperature 10° – 35°C (50° – 95°F) LEFT HANDLEBAR (1) choke knob (A) fully ON...
  • Page 61 Starting & Stopping the Engine 3. Warm up the engine by opening and closing the throttle slightly. 4. About 5 seconds after the engine starts, push the choke knob down all the way to fully OFF (B). 5. If idling is unstable, open the throttle slightly. High Air Temperature 35°C (95°F) or above LEFT HANDLEBAR (1) start button...
  • Page 62 Starting & Stopping the Engine Low Air Temperature 10°C (50°F) or below 1. Follow steps 1 – 2 under “Normal Air Temperature.” 2. Warm up the engine by opening and closing the throttle slightly. 3. Continue warming up the engine until it runs smoothly and responds to the throttle when the choke knob is at fully OFF (B).

  • Page 63: Flooded Engine

    Starting & Stopping the Engine Flooded Engine If the engine fails to start after repeated attempts, it may be flooded with excess fuel. To clear a flooded engine: 1. Move the engine stop switch to OFF (r). 2. Push the choke knob down all the way to fully OFF. 3.

  • Page 64: Using The Recoil Starter

    Starting & Stopping the Engine Using the Recoil Starter The recoil starter is used to start the engine when the battery is low. To operate the recoil starter: 1. Turn the ignition switch to ON and engine stop switch to RUN. 2.

  • Page 65: Shifting Gears

    Shifting Gears UPSHIFTING SEQUENCE DOWNSHIFTING SEQUENCE Your ATV has five forward gears: 1, 2, 3, 4, and 5. The shift lever is located near the left footpeg. One full stroke of the shift lever shifts the transmission to the next higher or lower gear in the shifting sequence.
  • Page 66 Shifting Gears 2. With the throttle closed, raise the shift lever one full stroke to shift into 1st gear. 3. Release the rear brake lever/parking brake lever and increase engine speed by gradually opening the throttle. 4. When speed increases, release the throttle and shift to 2nd gear by raising the shift lever one full stroke.

  • Page 67: Riding In Reverse

    Riding in Reverse If you need to ride in reverse, make sure the area behind you is clear and only operate the ATV at low speed. WARNING WARNING Improperly operating in reverse could cause you to hit an obstacle or person behind you, resulting in serious injury.
  • Page 68 Riding in Reverse NOTICE Your ATV may be equipped with a reverse speed limiter, which helps the vehicle to maintain a safe speed while riding in reverse gear. 6. Release the rear brake lever/parking brake lever. 7. Open the throttle gradually and ride slowly. Do not open the throttle suddenly or make abrupt turns.

  • Page 69: Basic Operation & Riding

    Braking Your ATV is equipped with drum brakes on both front wheels which are hydraulically activated by operating the front brake lever. A single drum brake on the rear axle housing is mechanically activated by depressing the brake pedal or operating the rear brake lever/ parking brake lever.
  • Page 70 Braking Your ability to brake in a turn and to brake hard in an emergency situation are important riding skills. When descending a long, steep grade, use engine compression braking by downshifting, with intermittent use of both brakes. Continuous brake application can overheat the brakes and reduce their effectiveness.

  • Page 71: Riding Your Atv

    Riding Your ATV Making Turns Learn how to turn your ATV properly. Practice the techniques outlined in this section on level ground and at low speeds until you are confident in making turns. WARNING WARNING Turning improperly can make the ATV go out of control, causing a collision or overturn.
  • Page 72 Riding Your ATV Lean your body to the inside of a turn and forward. To make a turn on level ground: Steer the handlebar and lean your body toward the inside of the turn. Leaning helps balance the vehicle, and it feels more comfortable. Leaning into a turn is an important technique to master in riding an ATV.

  • Page 73: Skidding Or Sliding

    Riding Your ATV Skidding or Sliding The terrain surface can be a major factor affecting turns. Skidding during a turn is more likely to occur on slippery surfaces, such as snow, ice, mud and loose gravel. If you skid on ice, you may lose all directional control.

  • Page 74: Riding Up Hills

    Riding Your ATV Riding Up Hills The ATV’s ability to safely climb hills largely depends on the rider’s skill and judgment. Begin by practicing on smooth, gentle slopes. As you gain experience, you’ll learn the hazards and your own limitations. You may then proceed to ride on more difficult terrain. However, you must be able to decide which hills or hazards might cause the ATV to overturn.
  • Page 75 Riding Your ATV Shift weight forward when climbing hills. • Always check the terrain carefully before you start up any hill. • Never climb hills with excessively slippery or loose surfaces. • To climb a hill, take a running start in an appropriate gear and speed for the conditions.
  • Page 76 Riding Your ATV Stalling the ATV and/or Rolling Backwards: If you incorrectly estimate climbing capability or terrain conditions, the ATV may not have enough power or traction to continue uphill. If this happens, the ATV can stall and/or roll backwards. WARNING WARNING Stalling, rolling backwards or improperly...
  • Page 77 Riding Your ATV What to do after the ATV has stalled or rolled backwards: If the hill is too steep or too slippery, or if you have any doubt whether you can safely walk the ATV back down the hill, leave the vehicle where it is and get help.

  • Page 78: Riding Down Hills

    Riding Your ATV Riding Down Hills It’s usually advisable to descend hills with the ATV pointed straight downhill. Avoid angles that would cause the vehicle to lean sharply to one side. WARNING WARNING Going down a hill improperly could cause loss of control or cause the ATV to overturn.

  • Page 79: Crossing Or Turning On Hills Or Slopes

    Riding Your ATV When you’ve selected a safe downhill path, shift into a lower gear, shift your weight back with your arms extended and braced against the handlebar, then go down slowly with the throttle closed. Use mainly the rear brake to control speed. Avoid using either the front brake or rear brake hard or abruptly when riding down hills.
  • Page 80 Riding Your ATV Crossing Hills or Slopes • To maintain balance and stability when riding across a slope, you need to shift weight toward the uphill side of the vehicle. To do this, move your body off the center of the seat and lean toward the uphill side.

  • Page 81: Riding Over Obstacles

    Riding Your ATV Riding Over Obstacles Before operating in a new area, check for obstacles. Watch out for bumps, rain ruts, potholes and other obstacles in the terrain. When you approach any obstacle, reduce your speed and be prepared to stop.

  • Page 82: Riding Through Water

    Riding Your ATV Riding Through Water Your ATV is designed to travel through water up to approximately 10 inches (254 mm) deep. Before crossing a stream, make sure the water is not too deep or flowing too fast. WARNING WARNING The ATV tires have some ability to float.

  • Page 83: Parking

    Parking 1. Look for level parking area. Make sure the ground surface is firm. 2. After bringing your ATV to a stop, hold the brakes while you shift into neutral. 3. Set the parking brake. 4. Turn the ignition switch OFF (w). 5.
  • Page 84 Basic Operation & Riding...

  • Page 85: Servicing Your Honda

    You’ll also find important safety precautions, information on fuels and oils, and tips for keeping your Honda looking good. For information about replacing fuses, see page 169. For information about the exhaust emission and noise requirements of the U.S.
  • Page 86 Servicing Your Honda Service Procedures Fluids & Filters Fuel .................... 91 Engine Oil................... 94 Gear Case Oil ................100 Air Cleaner ................102 Engine Throttle ..................107 Carburetor Choke Cable & Knob ..........109 Clutch System ................110 Reverse Inhibitor System ............111 Engine Idle Speed ..............

  • Page 87: The Importance Of Maintenance

    Before You S ervice Your Honda The Importance of Maintenance A well-maintained ATV is essential for safe, economical, and trouble- free riding. It will also help reduce air pollution. Careful pre-ride inspections and good maintenance are especially important because your ATV is designed to be ridden over rough off-road terrain.

  • Page 88: Maintenance Safety

    Other tasks that are more difficult and require special tools are best performed by professionals. Removing the wheels should normally be handled only by a Honda technician or other qualified mechanic. Instructions are included in this manual only to assist in emergency service.

  • Page 89: Important Safety Precautions

    Keep cigarettes, sparks, and flames away from all fuel-related parts. Remember that your Honda dealer knows your ATV best and is fully equipped to maintain and repair it. To ensure the best quality and reliability, use only new Honda Genuine Parts or other equivalents for repair and replacement.

  • Page 90: Maintenance Schedule

    Procedures for such items in this schedule are provided in an official Honda Service Manual available for purchase (page 194). If you do not feel capable of performing a given task or need assistance, remember that your Honda dealer knows your ATV best and is fully equipped to maintain and repair it.
  • Page 91 Should be serviced by your dealer, unless the owner has proper tools and service data and is mechanically qualified. Refer to the official Honda Service Manual (page 194). * * In the interest of safety, we recommend these items be serviced only by your dealer.
  • Page 92 * Should be serviced by your dealer, unless the owner has proper tools and service data and is mechanically qualified. Refer to the official Honda Service Manual (page 194). ** In the interest of safety, we recommend these items be serviced only by your dealer.
  • Page 93 * Should be serviced by your dealer, unless the owner has proper tools and service data and is mechanically qualified. Refer to the official Honda Service Manual (page 194). ** In the interest of safety, we recommend these items be serviced only by your dealer.

  • Page 94: Maintenance Record

    12 or 200 1,800 (3,000) or 18 or 300 2,400 (4,000) or 24 or 400 3,000 (5,000) or 30 or 500 3,600 (6,000) or 36 or 600 4,200 (7,000) or 42 or 700 4,800 (8,000) or 48 or 800 Servicing Your Honda...

  • Page 95: Maintenance Component Locations

    Maintenance Component Se rvice Preparations Locations front brake fluid reservoir P/R lever choke knob reverse assist lever front brake lever rear brake lever/ parking brake lever throttle lever fuel fill cap Servicing Your Honda...
  • Page 96 Maintenance Component Locations air cleaner housing battery drain tube main fuse air cleaner rear brake light switch clutch adjuster throttle stop screw (engine idle speed) rear brake pedal engine oil drain bolt Servicing Your Honda...
  • Page 97 Maintenance Component Locations owner’s manual spark plug engine oil fill cap/ storage compartment dipstick tool kit air pressure gauge gear case oil fill cap gear case oil level check bolt spark arrester gear case oil drain bolt Servicing Your Honda...

  • Page 98: Tool Kit

    To open the compartment, unhook the rubber strap (3). The air pressure gauge should be stored in the tool kit. An optional, larger tool kit may be available. Check with your dealer’s parts department. REAR (1) tool kit (3) rubber strap (2) storage compartment Servicing Your Honda...

  • Page 99: Owner's Manual Storage

    The owner’s manual and spare fuse (3) should be stored in the plastic document bag (4). Be careful not to flood this area when washing your ATV or riding through water. SEAT UNDERSIDE (1) owner’s manual (3) spare fuse (2) seat (4) plastic document bag Servicing Your Honda...

  • Page 100: Seat Removal

    (4). 3. Slide the seat back and up. Installation 1. Insert the front prongs (5) into the hooks (6) on the frame and press the studs into the grommets. 2. Press down on the seat until locks. Servicing Your Honda...

  • Page 101: Fuel

    86 (or higher) Use only unleaded fuel in your Honda. The use of leaded fuel will damage the catalytic converter(s). If you ride your Honda in a country where leaded fuel might be available, take precautions to use only unleaded fuel.
  • Page 102 ON position after refueling to avoid running out of fuel with no reserve. Refueling Procedure Refer to Safety Precautions on page 79. (1) fuel fill cap (3) handlebar cover hole (2) breather tube (4) bottom of filler neck Servicing Your Honda...
  • Page 103 5. Insert the breather tube into the handlebar cover hole. 6. If the fuel valve was set to RES, turn the fuel valve ON. If you replace the fuel fill cap, use a Honda Genuine replacement part or equivalent. Servicing Your Honda...

  • Page 104: Engine Oil

    Change the engine oil as specified in the maintenance schedule on page 82. When running in very dusty conditions, oil changes should be performed more frequently than specified in the maintenance schedule. Servicing Your Honda...
  • Page 105 SAE 10W-30 JASO T 903 standard suggested oil Pro Honda GN4 4-stroke oil, or Honda 4-stroke oil, or an equivalent motorcycle oil. Suggested oils are equal in performance to SJ oils that are not labeled as energy conserving or resource conserving on the circular API service label.
  • Page 106 The JASO T 903 standard is an index for engine oils for 4-stroke motorcycle engines. There are two classes: MA and MB. Oil conforming to the standard is labeled on the oil container. For example, the following label shows the MA classification. (1) oil code (2) oil classification Servicing Your Honda...
  • Page 107 Do not overfill. 6. Reinstall the oil fill cap/dipstick. NOTICE Running the engine with an improper oil level can cause serious engine damage. LEFT SIDE (1) oil fill cap/dipstick (2) upper level mark (3) lower level mark (cont’d) Servicing Your Honda...
  • Page 108 1. With the ATV on level ground, remove the oil fill cap/dipstick from the front crankcase cover. 2. Place an oil drain pan under the crankcase and remove the engine oil drain plug (1) and sealing washer (2). UNDER ENGINE (2) sealing washer (1) engine oil drain plug Servicing Your Honda...
  • Page 109 If necessary, add more oil but do not overfill. 6. Check that there are no oil leaks. If a torque wrench is not used for installation, see your dealer as soon as possible to verify proper assembly. Servicing Your Honda...

  • Page 110: Gear Case Oil

    (weight) SAE 80W-90 suggested oil Honda shaft drive oil or equivalent Changing Oil Refer to Safety Precautions on page 79. Change the oil with the gear case at normal operating temperature to assure complete and rapid draining.
  • Page 111 9. Install the oil fill cap and tighten it to the specified torque: 9 lbf·ft (12 N·m , 1.2 kgf·m) REAR (1) oil drain plug (4) oil level check bolt (2) oil fill cap (5) oil level check hole (3) sealing washer Servicing Your Honda...

  • Page 112: Air Cleaner

    Your dealer can help you determine the correct service interval for your riding conditions. Your ATV’s air cleaner has very specific performance requirements. Use a new Honda Genuine air cleaner specified for your model or an air cleaner of equal quality. NOTICE Using the wrong air cleaner may result in premature engine wear.
  • Page 113 1. Remove the seat by pulling the seat lock lever (1) up (page 90). UNDER SEAT (1) seat lock lever (3) air cleaner housing cover (2) retainer clips 2. Unlatch the four retainer clips (2). 3. Remove the air cleaner housing cover (3). (cont’d) Servicing Your Honda...
  • Page 114 9. Allow the air cleaner to dry thoroughly before applying oil. A wet air cleaner will not fully absorb the oil. 10. Pour clean Pro Honda Foam Filter Oil or an equivalent over the entire surface of the air cleaner. Use both hands to evenly spread the oil into the air cleaner.
  • Page 115 15. Fasten the screws. Dust Cover UNDER SEAT (1) dust cover (2) air cleaner housing Do not push the dust cover (1) too far into the air cleaner housing (2). If the dust cover is dirty, clean it. Servicing Your Honda...
  • Page 116 (3) air cleaner housing (2) clip 1. Remove the drain tube (1) by removing the clip (2) under the air cleaner housing (3). 2. Drain the deposits. 3. Reinstall the drain tube, securing it with the clip. Servicing Your Honda...

  • Page 117: Throttle

    3. Turn the adjuster to obtain the correct freeplay. 4. Tighten the lock nut and reinstall the sleeve. 5. After adjustment, check for smooth operation of the throttle lever from fully closed to fully open in all steering positions. Servicing Your Honda...
  • Page 118 If the cable is kinked or chafed, have it replaced. 4. Check the throttle cable for tension or stress in all steering positions. 5. Lubricate the cable with a commercially available cable lubricant to prevent premature wear and corrosion. Servicing Your Honda...

  • Page 119: Carburetor Choke Cable & Knob

    (1) choke cable (2) choke knob 1. Check the condition of the choke cable (1). 2. Check the operation of the choke knob (2). If the cable is damaged or kinked, have it replaced by your dealer. Servicing Your Honda...

  • Page 120: Clutch System

    If you cannot get proper adjustment, or the clutch does not work properly, the clutch friction discs may be worn. See your dealer or refer to official Honda Service Manual (page 194). Servicing Your Honda...

  • Page 121: Reverse Inhibitor System

    After adjustment, tighten the lock nut securely. 4. Return the dust cover and rubber sleeve. Other Checks Check the reverse assist lever and cable for loose connections or other damage. If the cable is worn or kinked, have it replaced by your dealer. Servicing Your Honda...

  • Page 122: Engine Idle Speed

    2. Park your ATV on a firm, level surface. 3. Connect a tachometer to the engine. 4. Shift into neutral. Start the engine. 5. Adjust idle speed by turning the throttle stop screw (1). Idle speed (in neutral): 1,400 ± 100 rpm Servicing Your Honda...

  • Page 123: Spark Plug

    2. Disconnect the spark plug cap (1). Take care to avoid damaging the spark plug wire when disconnecting the cap. 3. Using a spark plug wrench provided in the tool kit, remove the spark plug. (1) spark plug cap (cont’d) Servicing Your Honda...
  • Page 124 The gap should be: 0.03 – 0.04 in (0.8 – 0.9 mm) 0.03 – 0.04 in (0.8 – 0.9 mm) (2) center electrode (3) side electrode (4) spark plug gap Servicing Your Honda...
  • Page 125 An improperly tightened spark plug can damage the engine. If a plug is too loose, the piston may be damaged. If a plug is too tight, the threads may be damaged. 9. Connect the spark plug cap. Take care to avoid pinching any cables or wires. Servicing Your Honda...

  • Page 126: Valves

    For those who are mechanically proficient and have the proper tools, instructions on adjusting valve clearances are given in the official Honda Service Manual. Otherwise, the valves should be adjusted by your dealer. Servicing Your Honda...

  • Page 127: Spark Arrester

    3. Start the engine and rev it up approximately twenty times while momentarily creating exhaust system back pressure by blocking the end of the muffler with a shop towel. 4. Stop the engine and allow the exhaust pipe to cool. 5. Reinstall the bolt securely. Servicing Your Honda...

  • Page 128: Brakes

    Honda DOT 3 or DOT 4 Brake Fluid The recommended brake fluid is Honda DOT 3 or DOT 4 Brake Fluid, or any brake fluid of equal quality and performance. Use fresh brake fluid from a sealed container. Be sure to read the label before opening the sealed container.
  • Page 129 If you do add fluid, have your dealer check the system as soon as possible. NOTICE Brake fluid can damage plastic and painted surfaces. Handle with care. RIGHT HANDLEBAR (1) LOWER level mark Servicing Your Honda...
  • Page 130 Other Inspections • Make sure there are no fluid leaks. • Check for deterioration or cracks in the hoses and fittings. If the hoses are worn or cracked, have them replaced by your dealer. Servicing Your Honda...
  • Page 131 1. Measure the distance the brake lever moves before the brakes start to take hold. Freeplay, measured at the tip of the front brake lever (1) should be: 1 – 1 3/16 in (25 – 30 mm) (cont’d) Servicing Your Honda...
  • Page 132 5. If the brake lever freeplay is excessive but the linings are not worn beyond the service limit, adjust the brake lining clearance. (2) inspection hole plug (4) front brake drum (3) lining thickness (5) front wheel rim Servicing Your Honda...
  • Page 133 3. Beginning with either the left or right front wheel, remove the inspection hole plug and line up the hole with one of the brake adjusters. 4. Using a screwdriver, turn the brake shoe adjuster (1) until the front brake locks. (1) brake shoe adjuster (cont’d) Servicing Your Honda...
  • Page 134 9. Recheck the brake lever freeplay. If freeplay is still excessive after adjusting the brake lining clearance, there is probably air in the brake system and it must be bled out. See your dealer for this service. Servicing Your Honda...
  • Page 135 Measure the distance the rear brake pedal (1) moves before the brake starts to take hold. Freeplay, measurement at the tip of the end of the pedal, should be: 9/16 – 13/16 in (15 – 20 mm) If necessary, adjust to the specified range. Servicing Your Honda...
  • Page 136 (3). 2. Adjust the freeplay of the rear brake pedal. Push the brake arm (4), then check the clearance between the brake arm and the brake arm pin. (4) brake arm Servicing Your Honda...
  • Page 137 Freeplay, (measurement at the tip of the end of the brake lever), should be: 9/16 – 13/16 in (15 – 20 mm) If necessary, adjust to the specified range. Servicing Your Honda...
  • Page 138 (3). 2. Adjust the freeplay of the rear brake lever/parking brake lever. Push the brake arm (4) then check the clearance between the brake arm and the brake arm pin. (4) brake arm Servicing Your Honda...
  • Page 139 Other Inspections • Check that the brake lever and brake pedal assemblies are positioned properly and the securing bolts are tight. • Make sure that the brake cables, brake arm, spring, parking, and fasteners are in good condition. Servicing Your Honda...
  • Page 140 (1) on the brake arm (2). 2. Replace the brake shoe if the arrow aligns with the reference mark (3) on the brake panel upon full application of the brake. If replacement is necessary, see your dealer. Servicing Your Honda...
  • Page 141 (2). Turn the nut in direction (A) if the switch operates too late and in direction (B) if the switch operates too soon. RIGHT SIDE (1) rear brake light switch (2) adjusting nut Servicing Your Honda...
  • Page 142 2. Remove the front brake inspection hole plug (1). 3. Remove the rear brake drain bolt (2) from the bottom of the rear brake cover. If any water drains, the brake seals must be replaced by your dealer as soon as possible. Servicing Your Honda...

  • Page 143: Tires

    Overinflated tires make your ATV ride harshly, are more prone to damage from surface hazards, and wear unevenly. Make sure the air valve caps are secure. If necessary, install new caps. Servicing Your Honda...
  • Page 144 The recommended “cold” tire pressures are: FRONT REAR RECOMMENDED 2.9 psi 2.9 psi PRESSURE (20.0 kPa) (20.0 kPa) RECOMMENDED 2.9 psi 2.9 psi PRESSURE (20.0 kPa) (20.0 kPa) Servicing Your Honda...
  • Page 145 • Cuts, slits, or cracks in the tires. Replace the tire if you can see fabric or cord. • Nails or other foreign objects embedded in the side of the tire or tread. • Excessive tread wear. Servicing Your Honda...
  • Page 146 (2). For best performance, you should replace a tire before the tread depth at the center reaches the following limits: front 3/16 in (4 mm) rear 3/16 in (4 mm) Servicing Your Honda...
  • Page 147 If you choose to have a tire repaired, be sure the repair work is performed by a professional. If you have a tire professionally repaired at a non-Honda facility, we recommend that you have the work checked by your dealer.
  • Page 148 When you replace a tire, remember: Have the tire replaced by your dealer if possible. If you have a tire professionally replaced at a non-Honda facility, we recommended that you have the work checked by your dealer. Servicing Your Honda...

  • Page 149: Guards

    Maintenance Schedule. Have the engine guard and skid plates replaced if they are cracked or damaged. If the guard and plate bolts are loose, tighten them securely. Servicing Your Honda...

  • Page 150: Battery

    If you plan to store your ATV, see Battery Storage, page 141. If your battery seems weak and/or is leaking electrolyte (causing slow starting or other electrical problems), see your dealer. WARNING: Battery posts, terminals and related accessories contain lead and lead compounds. Wash your hands after handling. Servicing Your Honda...
  • Page 151 A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you. Wear protective clothing and a face shield, or have a skilled mechanic do the battery maintenance. Servicing Your Honda...
  • Page 152 2. Remove the seat (page 90). 3. Release the rings and remove the rubber band (1). 4. Disconnect the negative (–) terminal lead (2) from the battery (3) first, then disconnect the positive (+) terminal lead (4). 5. Remove the battery. Servicing Your Honda...
  • Page 153 4. Make sure all bolts and other fasteners are secure. 5. After installing the battery, check to see if the battery cables are routed correctly. 6. Install the removed parts in reverse order of removal. (5) battery rubber Servicing Your Honda...
  • Page 154 We recommend using a charger (1) designed specifically for your Honda, which can be purchased from your dealer. These units can be left connected for long periods without risking damage to the battery. However, do not intentionally leave the charger connected longer than the time period recommended in the charger’s...

  • Page 155: Appearance Care

    Appearance Care Frequent cleaning and polishing will keep your Honda looking newer longer. Frequent cleaning also identifies you as an owner who values his ATV. A clean ATV is also easier to inspect and service. General Recommendations Refer to Safety Precautions on page 79.
  • Page 156 7. As a precaution, ride your ATV at a slow speed and apply the brakes several times. This will help dry the brakes and restore normal braking performance. If the inside of the headlight lens appears clouded immediately after washing, it should clear after a few minutes of riding. Servicing Your Honda...
  • Page 157 If necessary, rub with a sponge. Rinse and dry. Apply a spray cleaner/polish and wipe with a non-abrasive cloth. Dull, corroded chrome Apply a high quality chrome/ or aluminum. aluminum polish and wipe with a non-abrasive cloth. Servicing Your Honda...
  • Page 158 Dry with chamois or a soft towel. If necessary, remove heat stains by using a commercially available fine texture compound. Then rinse by the same manner as removing mud or dust. Servicing Your Honda...

  • Page 159: Tips

    Tips Here’s helpful advice on how to prepare for an off-road adventure, Tips how to transport and store your Honda, and how to be an environmentally responsible ATV owner. Preparing for a Ride..............150 What to Take to the Riding Area..........150 What to Take on the Trail ............

  • Page 160: Preparing For A Ride

    Preparing for a Ride A safe and enjoyable ride begins with good planning and preparation. Always ride with at least one other person in case you have trouble, and let someone know where you’re going and when you expect to return. Before riding in an unfamiliar area, find out in advance if you need special permits, get maps so you can study the terrain, and talk to other riders who know the area.

  • Page 161: What To Take On The Trail

    Preparing for a Ride What to Take on the Trail What you take with you during a ride depends on the kind of terrain, how long you expect to ride, how far you might go from your base camp or help, and how experienced you or your companions are in making repairs.

  • Page 162: Transporting Your Honda

    Transporting Your Honda Do not tow your ATV behind a car or other vehicle. When you transport your ATV, we recommend that you carry the vehicle in its normal operating position (on all four wheels). Do not incline the vehicle upright on its rear end. This can damage the vehicle, and leaking gasoline could be a hazard.
  • Page 163 Transporting Your Honda 3. Secure the vehicle with tie-down straps in the areas shown. • Suitable tie-down straps are available from your dealer. • Ordinary rope is not recommended because it can stretch under load. • Using tie-down straps in any other areas can damage your ATV.

  • Page 164: Storing Your Honda

    That way, needed repairs won’t be forgotten and it will be easier to get your ATV running again. For more information about storage, refer to the Honda Winter Storage Guide, available from your dealer. We suggest you perform the following procedures to keep your ATV in top condition.
  • Page 165 Storing Your Honda 4. Drain the carburetor into an approved gasoline container and dispose of it in an approved manner (page 158). If storage will last longer than one month, carburetor draining is important to assure proper performance after storage.
  • Page 166 Storing Your Honda 6. Remove the battery and charge it fully. Store it in an area protected from freezing temperatures and direct sunlight. Slow charge the battery (page 144) once a month. WARNING WARNING The battery gives off explosive hydrogen gas during normal operation.

  • Page 167: Removal From Storage

    Storing Your Honda Removal from Storage Refer to Safety Precautions on page 79. 1. Uncover and clean your ATV. 2. If your ATV has been stored for more than four months — change the engine oil (page 98). 3. If your ATV has been stored for more than two months — ask your dealer to drain and replace the fuel.

  • Page 168: You & The Environment

    You & the Environment Owning and riding an ATV can be enjoyable, but you must do your part to protect nature. When you show respect for the land, wildlife, and other people, you also help preserve the sport of off-road riding. Following are tips on how you can be an environmentally responsible ATV owner.

  • Page 169: Taking Care Of The Unexpected

    Taking Care of the Unexpected With all the challenges you can encounter off-road, there’s a chance Taking Care of the Unexpected that sometime something may go wrong. This section gives practical advice to help you deal with a wide range of problems. Take time to read this section before you ride.

  • Page 170: General Guidelines

    Taking Care of the Unexpected General Guidelines Keeping your ATV well-maintained is the best way to reduce the possibility of having a problem while riding. However, problems can arise even with well-maintained machines. Remember to take along your owner’s manual, the tool kit that came with your ATV, and any other items (such as tire repair supplies and additional tools) that might help you solve a problem on your own.
  • Page 171 Taking Care of the Unexpected Should you ever have a problem while riding, please follow these guidelines: • Always put personal safety first. • Take time to assess the situation and your options before deciding what to do. • If the problem is relatively minor and you have the tools, supplies, and skills to make a temporary repair, be sure to have permanent repairs made as soon as possible.

  • Page 172: If Your Engine Quits Or Won't Start

    If Your Engine Quits or Won’t Start Proper operation and maintenance can prevent starting and engine performance problems. In many cases, the cause of the problem may be a simple operational oversight. If you have a problem starting the engine — or experience poor engine performance —...
  • Page 173 If Your Engine Quits or Won’t Start SYMPTOM: Starter motor doesn’t operate. POSSIBLE CAUSE WHAT TO DO ignition switch OFF Turn the ignition switch ON. transmission not in Shift into neutral. neutral blown fuse Replace with a new fuse of the same rating (page 169).
  • Page 174 If Your Engine Quits or Won’t Start SYMPTOM: Engine starts, but runs poorly. POSSIBLE CAUSE WHAT TO DO idles roughly, too fast, Check engine idle adjustment stalls (page 112). If the problem persists, see your dealer. poor engine Ask your dealer to modify the performance at carburetion with a high altitudes above 3,000...

  • Page 175: If You Have A Flat Tire

    If You Have a Flat Tire How you handle a flat tire on the trail depends on how serious the tire damage is, and what tools and supplies you have with you. If you have a slow leak or a minor puncture, use the plug method to make a temporary repair.
  • Page 176 If You Have a Flat Tire If you are unable to repair a flat tire on the trail, you will need to send for help. We strongly recommend that you do not try to ride with a flat tire. The ATV will be hard to handle, and if the tire comes off the rim, it may lock up the wheel and cause you to crash.
  • Page 177 If You Have a Flat Tire Emergency Wheel Removal/Installation Refer to Safety Precautions on page 79. (1) wheel nuts (2) wheel rim Removal 1. Park your ATV on a firm, level surface. 2. Loosen — but do not remove — the wheel nuts (1). 3.
  • Page 178 If You Have a Flat Tire Installation 1. Position the wheel. 2. Position the wheel nuts so that the tapered sides face the wheel rim (2). 3. Hand-tighten the wheel nuts on the wheel, then lower the ATV to the ground before tightening the nuts in a crisscross (rather than circular) pattern to the specified torque: 47 lbf·ft (64 N·m, 6.5 kgf·m) If a torque wrench was not used for installation, see your dealer as...

  • Page 179: If A Fuse Blows

    If a Fuse Blows All of the electrical circuits on your ATV have fuses to protect them from damage caused by excess current flow (short circuit or overload). If something electrical on your ATV stops working, the first thing you should check for is a blown fuse (1).
  • Page 180 If a Fuse Blows Main Fuse Access UNDER SEAT (1) fuse (3) fuse holder (2) fuse holder assembly 1. To prevent an accidental short circuit, turn the ignition switch OFF (w) before checking or replacing the fuse. 2. To access the fuse (1), remove the seat (page 90). 3.
  • Page 181 If a Fuse Blows If you do not have a replacement fuse with the proper rating for the circuit, install one with a lower rating. NOTICE Replacing a fuse with one that has a higher rating greatly increases the chance of damage to the electrical system. 6.

  • Page 182: If You Crash

    If You Crash Personal safety is your first priority after a crash. If you or anyone else has been injured, take time to assess the severity of the injuries and whether it is safe to continue riding. If you cannot ride safely, send someone for help.

  • Page 183: If You Lose Your Key

    If you lose your key and aren’t carrying a duplicate, either get your spare or have one made. If you don’t know your key number, call the dealer where you purchased your Honda ATV. They may have it listed in their records. If they don’t, transport your ATV to them or the nearest dealer.

  • Page 184: If The Battery Is Low (Or Dead)

    If the Battery Is Low (or Dead) Your ATV will operate even if the battery is low (or dead), as long as the engine is running. If the engine is not running, it may be started using the recoil starter. 1.

  • Page 185: If A Component Fails

    If a Component Fails The brake levers or pedal, control cables, and other components can be damaged as you ride in dense brush or over rocky terrain. Making a trailside repair depends on how serious the damage is and what tools and supplies you have with you.
  • Page 186 Taking Care of the Unexpected...

  • Page 187: Technical Information

    Technical Information This section contains dimensions, capacities, and other technical Technical Infor mation data, plus information on government requirements and how to break-in your ATV. Vehicle Identification ..............178 Specifications ................180 Break-in Guidelines..............184 High Altitude Carburetor Adjustment ........185 Emission Control Systems ............

  • Page 188: Vehicle Identification

    Vehicle Identification Serial Numbers The VIN, engine serial number, and key number may be required when ordering replacement parts. You may record these numbers in the Quick Reference section at the rear of this manual. The VIN (1) is stamped on the front of the frame. FRONT (1) VIN The engine number (2) is stamped on the right side of crankcase.
  • Page 189 Vehicle Identification Color Label & Code The color label (1) is attached to the frame below the seat. Remove the seat (page 90) to check the label. The color code is helpful when ordering replacement parts. You may record the color and code in the Quick Reference section at the rear of this manual.

  • Page 190: Specifications

    API Service Classification SG or higher except oils labeled as energy conserving or resource conserving on the circular API service label, SAE 10W-30, JASO T 903 standard MA, Pro Honda GN4 4-stroke oil, or Honda 4-stroke oil, or an equivalent motorcycle oil Technical Information...
  • Page 191 Specifications Capacities passenger operator only capacity maximum weight 386 lb (175 kg) capacity rider, all cargo and accessories Engine Specifications displacement 14.0 cu-in (229 cm bore & stroke 2.70 × 2.45 in (68.5 × 62.2 mm) compression ratio 9.2 : 1 spark plug DPR8EA-9 (NGK) or (standard)
  • Page 192 Specifications Chassis & Suspension caster 8° trail 1.7 in (42 mm) tire size, front AT22 × 7-111 MAXXIS M9803 tire size, rear AT22 × 10-91 MAXXIS M9804 tire pressure, front: front & rear (cold) 2.9 psi (20.0 kPa) rear: 2.9 psi (20.0 kPa) Electrical battery YTX12-BS...
  • Page 193 Specifications Fuse main 15 A Torque Specification engine oil drain 18 lbf·ft (25 N·m, 2.5 kgf·m) plug rear final gear 9 lbf·ft (12 N·m, 1.2 kgf·m) case oil drain plug rear final gear 9 lbf·ft (12 N·m, 1.2 kgf·m) case oil fill cap rear final gear 9 lbf·ft (12 N·m, 1.2 kgf·m) case oil level...

  • Page 194: Break-In Guidelines

    Break-in Guidelines Help assure your ATV’s future reliability and performance by paying extra attention to how you ride during the first operating day or 15 miles (25 km). During this period, avoid full-throttle starts, rapid acceleration, and constant rpm operation. Technical Information...

  • Page 195: High Altitude Carburetor Adjustment

    High Altitude Carburetor Adjustment At high altitude, the standard carburetor air-fuel mixture will be too rich. Performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting. Operation at an altitude that differs from that at which this engine was certified, for extended periods of time, may increase emissions.

  • Page 196: Emission Control Systems

    Emission Control Systems Exhaust Emission Requirements The U.S. Environmental Protection Agency (EPA) require that your ATV comply with applicable exhaust emissions standards during its useful life, when operated and maintained according to the instructions provided. The Vehicle Emission Control Information Label (1) is attached on the right side of the frame below the front fender.
  • Page 197 Carbon monoxide does not react in the same way, but it is toxic. Honda Motor Co., Ltd. utilizes various systems to reduce carbon monoxide, oxides of nitrogen and hydrocarbons. Exhaust Emission Control System...
  • Page 198 If you modify your engine for use in sanctioned competition events, you must deface or destroy the emission control information label. If you loan, sell, or give your competition modified Honda ATV to someone else, under applicable law, you must inform the new owner/operator in writing that the vehicle is to be used for competition only.
  • Page 199 Emission Control Systems Noise Emission Control System TAMPERING WITH THE NOISE CONTROL SYSTEM IS PROHIBITED: State laws prohibit the following acts or the causing thereof: (1) The removal or rendering inoperative by any person, other than for purposes of maintenance, repair or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use;...

  • Page 200: Oxygenated Fuels

    Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States use oxygenated fuels to help reduce emissions. If you use an oxygenated fuel, be sure it is unleaded and meets the minimum octane rating requirement.
  • Page 201 Oxygenated Fuels METHANOL (methyl or wood alcohol) up to 5% by Volume You may use gasoline containing methanol containing up to 5% methanol by volume as long as it also contains cosolvents and corrosion inhibitors to protect the fuel system. Gasoline containing more than 5% methanol by volume may cause starting and/or performance problems.

  • Page 202: Catalytic Converter

    The catalytic converter acts on HC and CO. A replacement unit must be an original Honda part or its equivalent. The catalytic converter must operate at a high temperature for the chemical reactions to take place. It can set fire to any combustible materials that come near it.

  • Page 203: Consumer Information

    Consumer Information This section contains information on your warranty and how to get Con sum er Inf ormation an official Honda service manual. Authorized Manuals ..............194 Warranty Coverage ..............195 Warranty Service ..............196 Contacting Honda ..............197 Your Honda Dealer..............198...

  • Page 204: Authorized Manuals

    The Service Manual used by your authorized dealer is available from your Honda dealer or Helm, Inc. Also available but not necessary to service your model is the Honda Common Service Manual which explains theory of operation and basic service information for various systems on Honda motorcycles, scooters, ATVs, SXSs and PWCs.

  • Page 205: Warranty Coverage

    There are responsibilities, restrictions, and exclusions which apply to these warranties. Please read the Warranties Booklet given to you by your Honda dealer at the time of purchase. Be sure to keep your Honda owner’s card with your Warranties Booklet.

  • Page 206: Warranty Service

    Warranty Service Please remember that recommended maintenance interval servicing is not included in your warranty coverage. Additionally, your warranty does not apply to the normal wear of items (such as brakes, tires, etc.). If you believe you have a problem with your ATV, call the service department of your dealer.

  • Page 207: Contacting Honda

    Contacting Honda Your owner’s manual was written to cover most of the questions you might ask about your Honda. Any questions not answered in the owner’s manual can be answered by your dealer. If your dealer doesn’t have the answer right away, they will get it for you.

  • Page 208: Your Honda Dealer

    Your Honda Dealer Once you purchase your new Honda, get familiar with the organization of your Honda dealer so you can utilize the full range of services available. The service department is there to perform regular maintenance and unexpected repairs. It has the latest available service information from Honda.
  • Page 209 Consumer Information...

  • Page 210: Index

    ..............106 air pressure, gauge ..................88 tire ..................133 altitude, high ................185 American Honda, contacting ............ 197 apparel, protective ..............28 appearance care ............... 145 authorized manuals ..............194 battery ..................140 brake light switch adjustment ...........131 brakes, cables ..................129...
  • Page 211 Index capacity, fuel ................92 carburetor, altitude adjustment ..........185 care, appearance ..............145 cargo, loading and operational guidelines .......... 38 weight limit ................37 catalytic converter ..............192 choke, cable ..................109 knob ..................109 cleaning, appearance care ............145 climbing hills ................
  • Page 212 Index engine, flooded ................... 53 guards ................... 139 idle speed ................112 number ................. 178 oil .................... 94 pinging ..................91 starting ..................50 stop switch ................18 stopping .................. 53 won’t start ................162 environment ................158 exhaust system, cleaning .................. 34 purging .................
  • Page 213 ........... 70 riding down hills ..............68 riding up hills ................65 stopping on hills ..............66 Honda service manual .............. 194 Honda, contacting ................197 dealer ..................198 identification, vehicle ..............178 idle speed, engine ..............112 ignition switch ................
  • Page 214 Index kit, tool ..................88 labels, safety .................5 limit, weight ................37 load limits ................... 37 loading guidelines ..............38 lubrication, engine oil ................94 gear case oil ................100 maintenance, component locations ............... 85 importance ................77 precautions ................79 record ..................84 safety ..................78 schedule ..................
  • Page 215 Index oil, engine ..................94 gear case ................100 operation component locations ..........11 owner’s manual storage ............. 89 oxygenated fuels ..............190 parking ..................73 passengers, no carrying ..............31 pavement, no riding on ..............43 pinging, engine ................91 plug, spark ................113 pre-ride inspection ..............33 problems, unexpected ..............
  • Page 216 Index riding, basic operation ................41 clothing ................... 28 over obstacles ................71 precautions ................43 preparing for ................. 150 safety ..................2 safety precautions ..............43 through water ................. 72 safety, important precautions ............. 79 labels ..................5 riding precautions ..............43 schedule, maintenance ............... 80 seat removal ................90 serial numbers ................
  • Page 217 Index starting, engine ..................50 troubleshooting ..............162 stop switch, engine ..............18 stopping engine ................. 53 storage, ATV ..................154 owner’s manual ............... 89 switch, headlight .................19 headlight dimmer ..............19 ignition ..................17 throttle, cable ................107, 108 lever ................21, 107, 108 tires, air pressure ................
  • Page 218 Index turning, on hills or slopes ..............70 on level ground ............... 62 valve clearance ................. 116 valve, fuel ................... 15 vehicle identification no. (VIN) ..........178 warning labels ................5 warranty, coverage ................195 extended ................196 service ................... 196 washing your ATV ..............146 water, draining from brakes .............

  • Page 219: Quick Reference

    Quick Reference The following is a brief, but important collection of information you Quick Refer ence need to know about your Honda. You’ll also find space to record important notes. How To Avoid Costly Repairs The engine of your Honda can be the most expensive component to repair.
  • Page 220 Quick Reference Engine No. Color Label Owner’s Name Address City/State Phone Dealer’s Name Address City/State Phone Service Mgr. Quick Reference...
  • Page 221 API service label, SAE 10W-30, JASO T 903 standard MA, Pro Honda GN4 4-stroke oil or Honda 4-stroke oil or equivalent 1.6 US qt (1.5 ℓ) after draining...
  • Page 222 Quick Reference Tires Front: AT22 × 7-111 MAXXIS M9803 Rear: AT22 × 10-91 MAXXIS M9804 Tire Pressure Front: 2.9 psi (20.0 kPa) (cold) Rear: 2.9 psi (20.0 kPa) Spark Plugs standard: DPR8EA-9 (NGK) or X24EPR-U9 (DENSO) cold climate: DPR7EA-9 (NGK) or X22EPR-U9 (DENSO) high speed riding: DPR9EA-9 (NGK) or...
  • Page 223 Quick Reference These symbols are used in Controls & Features section: SYMBOL COMPONENT SEE PAGE choke knob ON — ignition switch OFF — ignition switch START button RUN — engine stop switch OFF — engine stop switch ON — headlight switch OFF —...
  • Page 224 California Proposition 65 Warning WARNING WARNING Operating, servicing and maintaining a passenger vehicle or off-highway motor vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.
  • Page 225 WPCXXXX.2018.XX.19 31HS0630 00X31-HS0-6300 PRINTED IN USA...

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