Honda TRX250TM FOURTRAX Owner's Manual
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Honda TRX250TM FOURTRAX Owner's Manual

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  • Page 3 Honda TRX250TM FOURTRAX OWNER’S MANUAL...
  • Page 4 Introduction Congratulations on choosing your Honda ATV. When you own a Honda, you’re part of a worldwide family of satisfied − customers people who appreciate Honda’s reputation for building quality into every product. Your Honda was designed as a recreational ATV for off-road use by one rider only.
  • Page 5 Introduction If you have any questions, or if you ever need special service or repairs, remember that your Honda dealer knows your ATV best and is dedicated to your complete satisfaction. Happy riding! Introduction...

  • Page 6: A Few Words About Safety

    A Few Words About Safety Your safety, and the safety of others, is very important. And operating this ATV safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
  • Page 7 A Few Words About Safety These signal words mean: You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be HURT if you don’t follow instructions.
  • Page 8 Contents These pages give an overview of the contents of your owner’s manual. The first page of each section lists the topics covered in that section. ATV Safety ..................Important safety information you should know, plus a look at the safety related labels on your ATV.
  • Page 9 Contents Servicing Your Honda ..............Why your ATV needs regular maintenance, what you need to know before servicing your Honda, an owner maintenance schedule, and instructions for specific maintenance and adjustment items. Tips ....................How to store and transport your ATV and how to be an environmentally responsible rider.

  • Page 11: Atv Safety

    ATV Safety This section presents some of the most important information and recommendations to help you ride your ATV safely. Please take a few moments to read these pages. This section also includes information about the location of safety labels on your ATV. Important Safety Information ...............

  • Page 12: Important Safety Information

    Important Safety Information Your ATV can provide many years of service and pleasure if you take responsibility for your own safety and understand the challenges you can meet while riding. There is much that you can do to protect yourself when you ride. You’ll find many helpful recommendations throughout this manual.
  • Page 13 Important Safety Information Ride Off-road Only Your ATV is designed and manufactured for off-road use only. The tyres are not made for pavement, and the ATV does not have turn signals and other features required for use on public roads. If you need to cross a paved or public road, get off and walk your ATV across.
  • Page 14 So don’t drink and ride, and don’t let your friends drink and ride either. Keep Your Honda in Safe Condition It’s important to keep your ATV properly maintained and in safe riding condition. Having a breakdown can be difficult, especially if you are stranded off-road far from your base.

  • Page 15: Safety Labels

    Anyone who rides the vehicle should read and understand this information before riding. The labels should be considered permanent parts of the vehicle. If a label comes off or becomes hard to read, contact your Honda dealer for replacements. ATV Safety...
  • Page 16 Safety Labels Engine net power Machine mass ATV Safety...
  • Page 17 Safety Labels ATV Safety...
  • Page 18 ATV Safety...

  • Page 19: Table Of Contents

    Instruments & Controls This section shows the location of all indicators and controls you would normally use before or while riding your ATV. The items listed on this page are described in this section. Instructions for other components are presented in other sections of this manual where they will be most useful.
  • Page 20 Instruments & Controls Controls & Features ................Fuel Valve ..................Choke Knob ..................Ignition Switch .................. Start Button ..................Engine Stop Switch ................Headlight Switch ................Headlight Dimmer Switch ..............Horn Button ..................Recoil Starter ..................Throttle Lever ................... Reverse Selector Knob ..............

  • Page 21: Operation Component Locations

    Operation Component Locations reverse selector headlight knob switch choke knob horn button parking brake lock lever front brake lever headlight dimmer switch engine stop switch throttle lever start button ignition switch rear brake lever / parking brake lever Instruments & Controls...
  • Page 22 Operation Component Locations flag pole bracket front cargo rack rear brake pedal Instruments & Controls...
  • Page 23 Operation Component Locations recoil starter fuel valve seat lock lever rear cargo rack shift lever trailer hitch Instruments & Controls...

  • Page 24: Indicators & Displays

    Indicators & Displays The indicators and displays on your ATV keep you informed, alert you to possible problems, and make your riding safer and more enjoyable. Refer to the indicators frequently. Their functions are described on the following pages. (1) reverse indicator (5) minute select button (2) neutral indicator (6) hour select button...
  • Page 25 ) and remain on until you shift out of reverse or neutral. If one of these indicators does not come on when it should, have your Honda dealer check for problems. Display Check When the ignition switch is turned ON (...
  • Page 26 Indicators & Displays Reverse indicator Lights when the transmission is in reverse (page Lamp Check Neutral indicator Lights when the transmission is in neutral (page Lamp Check High oil Lights when engine oil temperature temperature is high enough to adversely affect the indicator service life of the engine.

  • Page 27: Multi-Function Display

    Indicators & Displays Multi-function Display The multi-function display ( ) includes the following functions: Speedometer Odometer Tripmeter Digital clock Hourmeter The digital clock and tripmeter will reset if the battery is disconnected. (11) (10) (1) multi-function display (7) digital clock/hourmeter (2) reverse indicator (8) minute select button (3) neutral indicator...

  • Page 28: Odometer

    Indicators & Displays Odometer When selected, the odometer ( ) registers total distance traveled in kilometers while the ignition is ON ( ). To change the display ( ) from tripmeter to odometer, press and release the Odometer/Tripmeter select button ( ). (1) odometer (3) odometer/tripmeter (2) ‘‘ODO’’display...

  • Page 29: Hourmeter

    Indicators & Displays Hourmeter When selected, the hourmeter ( ) shows accumulated hours while the ignition is ON ( ). The hourmeter provides accurate service period information for initial and regular maintenance. To change the display from the digital clock to the hourmeter, press and release the hourmeter/ digital clock select button ( ).

  • Page 30: Digital Clock

    Indicators & Displays Digital Clock Shows hour and minute while the ignition is ON ( ). To change the display from hourmeter to digital clock, press and release the hourmeter/digital clock select button ( ). To adjust the time, proceed as follows: Turn the ignition switch ON ( ).

  • Page 31: Controls & Features

    Controls & Features Fuel Valve LEFT SIDE (1) fuel valve The manual fuel valve ( ) is located on the left side of the fuel tank. The three-way fuel valve is used to control the flow of fuel from the fuel tank to the carburetor.

  • Page 32: Choke Knob

    Controls & Features Choke Knob LEFT HANDLEBAR (A) fully ON (1) choke knob (B) halfway position (C) fully OFF The choke knob ( ) may be used when starting the engine. See page Instruments & Controls...

  • Page 33: Ignition Switch

    Controls & Features Ignition Switch The ignition switch ( ) is used for starting and stopping the engine (page ). Insert the key and turn it to the right for the ON ( position. Key Position Function ON ( Electrical circuits on. OFF ( No electrical circuits function.

  • Page 34: Start Button

    Controls & Features Start Button LEFT HANDLEBAR (1) start button START (2) engine stop switch The start button ( ) is used for starting the engine. Pushing the button in starts the engine. See Starting Procedure, page When the start button is pushed, the starter motor will crank the engine. The starter motor will operate even if the engine stop switch is in the OFF ( ) position when the start button is pushed.

  • Page 35: Headlight Switch

    Controls & Features Headlight Switch LEFT HANDLEBAR (1) headlight switch (2) headlight dimmer switch (3) horn button The headlight switch ( ) is used to turn the headlight ON ( ) or OFF ). To operate, turn the switch to ON ( ) or OFF ( Headlight Dimmer Switch The headlight dimmer switch ( ) is used to change between the high...

  • Page 36: Recoil Starter

    Controls & Features Recoil Starter LEFT SIDE (1) recoil starter The recoil starter ( ) is used to start the engine when the battery is low. Using the Recoil Starter, page Instruments & Controls...

  • Page 37: Throttle Lever

    Controls & Features Throttle Lever RIGHT HANDLEBAR (1) throttle lever (A) to open the throttle The throttle controls engine rpm (speed). To increase engine rpm, press the throttle lever ( ) with your thumb. To reduce engine rpm, release pressure on the throttle lever. The throttle will automatically return to the closed position (engine idle) when you remove your thumb.

  • Page 38: Reverse Selector Knob

    Controls & Features Reverse Selector Knob The reverse selector knob ( ), located on the rear brake lever/parking brake lever ( ), is used to shift into reverse. To operate, with your ATV stopped and the transmission in neutral (make sure the neutral indicator lights), push in the knob, squeeze the rear brake lever/parking brake lever, then depress the shift lever.

  • Page 39: Front Brake Lever

    Controls & Features Front Brake Lever The front brake lever is used to slow or stop your ATV. To operate, pull the lever. For information on braking techniques, see page Rear Brake Lever/Parking Brake Lever The rear brake lever/parking brake lever is used to slow or stop your ATV.

  • Page 40: Parking Brake

    Controls & Features Parking Brake LEFT HANDLEBAR (1) lock lever (A) to lock (2) rear brake lever/parking brake lever The lock lever ( ) on the rear brake lever/parking brake lever ( ) allows it to be used as a parking brake. To operate, first squeeze the rear brake lever/parking brake lever using your left hand and then lock it with the lock lever using your right hand.

  • Page 41: Flag Pole Bracket

    Flag Pole Bracket RIGHT REAR (1) flag pole bracket Flag poles are optional equipment available from your Honda dealer. To mount a pole in the bracket ( ), follow the instructions that come with the flag pole kit. Flag poles are required in some riding areas. Check local regulations before riding.

  • Page 42: Trailer Hitch

    Controls & Features Trailer Hitch REAR (1) trailer hitch (2) ball The trailer hitch ( ) is located on the rear axle housing. To use the hitch, you’ll need a proper size ball ( ) as specified by the trailer manufacturer.

  • Page 43: Before Riding

    Before Riding Before each ride, you need to make sure you and your Honda are both ready to ride. To help get you prepared, this section discusses how to evaluate your riding readiness, what items you should check on your ATV, and adjustments to make for your comfort, convenience, or safety.

  • Page 44: Are You Ready To Ride

    Are You Ready to Ride? Before you ride your ATV for the first time, we urge you to: Read this owner’s manual and the labels on your ATV carefully. Make sure you understand all the safety messages. Know how to operate all the controls. Before each ride, be sure: You feel well and are in good physical and mental condition.
  • Page 45 Are You Ready to Ride? An open-face helmet offers some protection, but a full-face helmet offers more. Always wear a face shield or goggles to protect your eyes and help your vision. Operating this ATV without wearing an approved motorcycle helmet, eye protection, and protective clothing could increase your chances of severe injury or death in the event of an accident.

  • Page 46: Rider Training

    Beginning and inexperienced operators should complete the certified training course offered by Honda. They should then regularly practice the skills learned in the course and the operating techniques described in the owner’s manual.

  • Page 47: Age Recommendation

    Are You Ready to Ride? Age Recommendation The minimum recommended age for this ATV model is 16. For safety, never let children under 16 years old operate this vehicle. A child using an ATV that is not recommended for their age could lose vehicle control while riding, resulting in severe injury or death.

  • Page 48: No Alcohol Or Drugs

    Are You Ready to Ride? No Alcohol or Drugs Alcohol, drugs and ATVs don’t mix. Even a small amount of alcohol − can impair your ability to operate an ATV safely. Likewise, drugs even if prescribed by a physician can be dangerous while operating an −...

  • Page 49: Is Your Atv Ready To Ride

    If your ATV has overturned or been involved in a collision, do not ride the vehicle until it has been inspected by your Honda dealer. There may be damage or other problems you cannot see. Improperly maintaining this ATV or failing to...
  • Page 50 Is Your ATV Ready to Ride? Tyres Use a gauge to check the air pressure. Adjust if needed. Also look for signs of damage or excessive wear (page Nuts & Bolts Check the wheels to see that the axle nuts are tightened.
  • Page 51 Move the handlebar right and left and check that there is no excessive backlash. Remember, be sure to take care of any problem you find, or have your Honda dealer correct it before you ride. Before Riding...

  • Page 52: Load Limits & Guidelines

    Load Limits & Guidelines Your Honda was designed as a rider-only ATV. It was not designed to carry a passenger. It can carry cargo on the cargo racks, however, carrying cargo anywhere else or carrying a passenger could interfere with your balance and control of the ATV.

  • Page 53: Load Limits

    Load Limits & Guidelines Load Limits Following are the load limits for your ATV: There are limits to how much weight can be carried on your ATV and be pulled in a trailer. The following load limits apply to standard equipment only. Modifying your ATV, using non-standard equipment, or riding on terrain that is not flat and smooth could further reduce these limits.

  • Page 54: Loading Guidelines

    Load Limits & Guidelines Loading Guidelines Carrying cargo or pulling a trailer will affect how your ATV handles and greatly reduce its ability in accelerating, braking and making turns and other maneuvers. Be sure to observe the weight limits and follow these guidelines: Check that the tyres are properly inflated.

  • Page 55: Accessories & Modifications

    Honda cannot test all other accessories, you must be personally responsible for proper selection, installation, and use of non-Honda accessories. Check with your Honda dealer for assistance and always follow these guidelines: Make sure the accessory does not obscure any lights, reduce ground clearance, limit suspension travel or steering travel, or interfere with operating any controls.

  • Page 56: Modifications

    Accessories & Modifications Modifications We strongly advise you not to remove any original equipment or modify your ATV in any way that would change its design or operation. Such changes could seriously impair your ATV’s handling, stability, and braking, making it unsafe to ride. Removing or modifying your lights, exhaust system, emission control system, or other equipment can also make your ATV illegal.

  • Page 57: Basic Operation & Riding

    Basic Operation & Riding This section gives basic riding instructions, including how to start and stop your engine, and how to use the throttle and brakes. It also provides important information on riding with cargo. To protect your new engine and enjoy optimum performance and service life, refer to Break-in Guidelines (page For information about carburetor adjustment for riding at high altitude, see page...
  • Page 58 Basic Operation & Riding Braking ....................Riding Your ATV ................. Making Turns ..................Skidding or Sliding ................Riding Up Hills ................. Riding Down Hills ................Crossing or Turning on Hills or Slopes ..........Riding Over Obstacles ..............Riding Through Water ..............

  • Page 59: Safe Riding Precautions

    Safe Riding Precautions Before riding your ATV for the first time, please review the ATV Saf ety section beginning on page 1, and the Bef ore Riding section beginning on page Even if you have ridden other ATVs, take time to become familiar with how this ATV works and handles.

  • Page 60: Keep Hands And Feet On Controls

    Safe Riding Precautions You should never ride your ATV on public streets, roads or highways, even if they are not paved. Drivers of street vehicles may have difficulty seeing and avoiding you, which could lead to a collision. In many states it is illegal to operate ATVs on public streets, roads and highways.

  • Page 61: Control Speed

    Safe Riding Precautions (1) foot peg Control Speed Riding at excessive speed increases the chance of an accident. In choosing a proper speed, you need to consider the capability of your vehicle, the terrain, visibility and other operating conditions, plus your own skills and experience.

  • Page 62: Use Care On Unfamiliar Or Rough Terrain

    Safe Riding Precautions Use Care on Unfamiliar or Rough Terrain Before riding in a new area, always check the terrain thoroughly. Don’t ride fast on unfamiliar terrain or when visibility is limited. (It’s sometimes difficult to see obstructions like hidden rocks, bumps, or holes in time to react.) Failure to use extra care when operating this ATV on unfamiliar terrain could result in the ATV...

  • Page 63: Do Not Perform Stunts

    Safe Riding Precautions Never ride past the limit of visibility. Maintain a safe distance between your ATV and other off-road vehicles. Always exercise caution, and use extra care on rough, slippery and loose terrain. Failure to use extra care when operating on excessively rough, slippery or loose terrain could cause loss of traction or vehicle control, which could result in an accident, including an...

  • Page 64: Starting & Stopping The Engine

    Starting & Stopping the Engine Always follow the proper starting procedure described below. For your safety, avoid starting or operating the engine in an enclosed area such as a garage. Your ATV’s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death.

  • Page 65: Starting Procedure

    Starting & Stopping the Engine Starting Procedure To restart a warm engine, follow the procedure for ‘‘High Air Temperature.’’ The starter motor will operate only when the transmission is in neutral. − − Normal Air Temperature 10° 35°C (50° 95°F) LEFT HANDLEBAR (A) fully ON (1) choke knob...
  • Page 66 Starting & Stopping the Engine Immediately after the engine starts, push the choke knob down to the halfway position ( ). Warm up the engine by opening and closing the throttle slightly. After the engine has warmed up, push the choke knob down all the way to fully OFF ( ).
  • Page 67 Starting & Stopping the Engine Low Air Temperature 10°C (50°F) or below − Follow steps under ‘‘Normal Air Temperature.’’ Warm up the engine by opening and closing the throttle slightly. When the engine begins to run slightly rough, push the choke knob down to the halfway position ( ).

  • Page 68: Flooded Engine

    Starting & Stopping the Engine Flooded Engine If the engine fails to start after repeated attempts, it may be flooded with excess fuel. To clear a flooded engine: Move the engine stop switch to OFF ( Push the choke knob down all the way to fully OFF. Open the throttle fully.

  • Page 69: Using The Recoil Starter

    Repeated contact with the side cover can damage the starter cord. If the starter grip does not return smoothly (because of dirt in the assembly), see your Honda dealer. LEFT SIDE (1) recoil starter grip The engine cannot be started if the battery is disconnected, low or dead.

  • Page 70: Shifting Gears

    Shifting Gears UP SHIFTING SEQUENCE DOWN SHIFTING SEQUENCE Your ATV has five forward gears: 1, 2, 3, 4, and 5. The shift lever is located near the left footpeg. One full stroke of the shift lever shifts the transmission to the next higher or lower gear in the shifting sequence.
  • Page 71 Shifting Gears With the throttle closed, raise the shift lever one full stroke to shift into 1st (first) gear. Release the rear brake lever/parking brake lever and increase engine speed by gradually opening the throttle. When speed increases, release the throttle and shift to 2nd gear by raising the shift lever one full stroke.

  • Page 72: Riding In Reverse

    Riding in Reverse If you need to ride in reverse, make sure the area behind you is clear and only operate the ATV at low speed. Improperly operating in reverse could cause you to hit an obstacle or person behind you, resulting in serious injury.
  • Page 73 Riding in Reverse Release the rear brake lever/parking brake lever. Open the throttle gradually and ride slowly. Do not open the throttle suddenly or make abrupt turns. To stop, close the throttle and gradually apply both the front and rear brakes.

  • Page 74: Braking

    Braking Your ATV is equipped with drum brakes on both front wheels which are hydraulically activated by operating the front brake lever. A single drum brake on the rear axle housing is mechanically activated by depressing the brake pedal or operating the rear brake lever/parking brake lever. As a general rule, the front braking system provides about 70 percent of total stopping power.
  • Page 75 Braking Your ability to brake in a turn and to brake hard in an emergency situation are important riding skills. When descending a long, steep grade, use engine compression braking by downshifting, with intermittent use of both brakes. Continuous brake application can overheat the brakes and reduce their effectiveness.

  • Page 76: Riding Your Atv

    Riding Your ATV Making Turns Learn how to turn your ATV properly. Practice the techniques outlined in this section on level ground and at low speeds until you are confident in making turns. Turning improperly can make the ATV go out of control, causing a collision or overturn.
  • Page 77 Riding Your ATV Lean your body to the inside of a turn and forward. To make a turn on level ground: Steer the handlebar and lean your body toward the inside of the turn. Leaning helps balance the vehicle, and it feels more comfortable.

  • Page 78: Skidding Or Sliding

    Riding Your ATV Skidding or Sliding The terrain surface can be a major factor affecting turns. Skidding during a turn is more likely to occur on slippery surfaces, such as snow, ice, mud and loose gravel. If you skid on ice, you may lose all directional control.

  • Page 79: Riding Up Hills

    Riding Your ATV Riding Up Hills The ATV’s ability to safely climb hills largely depends on the rider’s skill and judgment. Begin by practicing on smooth, gentle slopes. As you gain experience, you’ll learn the hazards and your own limitations. You may then proceed to ride on more difficult terrain.
  • Page 80 Riding Your ATV Shift weight forward when climbing hills. Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. To climb a hill, take a running start in an appropriate gear and speed for the conditions.
  • Page 81 Riding Your ATV Stalling the ATV and/or Rolling Backwards: If you incorrectly estimate climbing capability or terrain conditions, the ATV may not have enough power or traction to continue uphill. If this happens, the ATV can stall and/or roll backwards. Stalling, rolling backwards or improperly dismounting while climbing a hill could result in the ATV overturning.
  • Page 82 Riding Your ATV What to do after the ATV has stalled or rolled backwards: If the hill is too steep or too slippery, or if you have any doubt whether you can safely walk the ATV back down the hill, leave the vehicle where it is and get help.

  • Page 83: Riding Down Hills

    Riding Your ATV Riding Down Hills It’s usually advisable to descend hills with the ATV pointed straight downhill. Avoid angles that would cause the vehicle to lean sharply to one side. Going down a hill improperly could cause loss of control or cause the ATV to overturn. Always follow proper procedures for going down hills as described in this owner’s manual.

  • Page 84: Crossing Or Turning On Hills Or Slopes

    Riding Your ATV When you’ve selected a safe downhill path, shift into a lower gear, shift your weight back with your arms extended and braced against the handlebar, then go down slowly with the throttle closed. Use mainly the rear brake to control speed. Avoid using either the front brake or rear brake hard or abruptly when riding down hills.
  • Page 85 Riding Your ATV Crossing Hills or Slopes To maintain balance and stability when riding across a slope, you need to shift weight toward the uphill side of the vehicle. To do this, move your body off the centre of the seat and lean toward the uphill side.

  • Page 86: Riding Over Obstacles

    Riding Your ATV Riding Over Obstacles Before operating in a new area, check for obstacles. Watch out for bumps, rain ruts, potholes and other obstacles in the terrain. When you approach any obstacle, reduce your speed and be prepared to stop. Never try to ride over large obstacles, such as large rocks or fallen logs.

  • Page 87: Riding Through Water

    Riding Your ATV Riding Through Water Your ATV is designed to travel through water up to approximately 254 mm (10 inches) deep. Before crossing a stream, make sure the water is not too deep or flowing too fast. The ATV tyres have some ability to float. Operating this ATV through deep or fast-flowing water may cause a loss of traction and loss of control, which could lead to an accident.

  • Page 88: Parking

    Parking Look for level parking area. Make sure the ground surface is firm. After bringing your ATV to a stop, hold the brakes while you shift into neutral. Set the parking brake. Turn the ignition switch OFF ( If you’re finished riding for the day, turn the fuel valve OFF. If it is necessary to start the engine when your ATV in gear and is stopped on a grade, rock the vehicle back and forth to allow shifting the transmission into neutral.

  • Page 89: Servicing Your Honda

    You’ll also find important safety precautions, information on fuels and oils, and tips for keeping your Honda looking good. For information about replacing fuses, see page Bef ore You Service Your Honda The Importance of Maintenance ............Maintenance Safety ................
  • Page 90 Servicing Your Honda Service Procedures Fluids & Filters Fuel ....................... Engine Oil ..................... Gear Case Oil ..................Air Cleaner ..................Engine Throttle ....................Carburetor Choke Cable & Knob ............Clutch System ................... Reverse Lock System ................ Engine Idle Speed and Air-Fuel Mixture ..........

  • Page 91: The Importance Of Maintenance

    Frequent servicing of the air cleaner is especially important to help you avoid a possible costly engine repair. If your ATV overturns or is involved in a crash, be sure your Honda dealer inspects all major parts, even if you are able to make some repairs.

  • Page 92: Maintenance Safety

    Other tasks that are more difficult and require special tools are best performed by professionals. Removing the wheels should normally be handled only by a Honda technician or other qualified mechanic. Instructions are included in this manual only to assist in emergency service.

  • Page 93: Important Safety Precautions

    Keep cigarettes, sparks, and flames away from all fuel- related parts. Remember that your Honda dealer knows your ATV best and is fully equipped to maintain and repair it. To ensure the best quality and reliability, use only new Honda Genuine Parts or other equivalents for repair and replacement.

  • Page 94: Maintenance Schedule

    Other items involve more extensive procedures and may require special training, tools, and equipment. We recommend that you have your Honda dealer perform these tasks unless you have advanced mechanical skills and the required tools and equipment.
  • Page 95 ) may require more technical information and tools. Consult your Honda dealer. ＊ Should be serviced by your Honda dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Shop Manual.

  • Page 96: Maintenance Procedures

    CENTRIFUGAL FILTER ENGINE IDLE SPEED Should be serviced by your Honda dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Shop Manual. In the interest of safety, we recommend these items be serviced only by your Honda dealer.
  • Page 97 STEERING SYSTEM − Should be serviced by your Honda dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Shop Manual. In the interest of safety, we recommend these items be serviced only by your Honda dealer.

  • Page 98: Maintenance Record

    ODO or km (Miles) or Date Performed Notes HOUR hours 150 (100) or 1,000 (600) or 2,000 (1,200) or 3,000 (1,800) or 4,000 (2,400) or 5,000 (3,000) or 6,000 (3,600) or 7,000 (4,200) or 8,000 (4,800) or Servicing Your Honda...

  • Page 99: Maintenance Component Locations

    Maintenance Component Locations choke knob front brake fluid reservoir front brake lever throttle lever rear brake lever/ parking brake lever fuel fill cap Servicing Your Honda...
  • Page 100 Maintenance Component Locations throttle stop screw (engine idle speed) battery air cleaner main fuse air cleaner housing drain tube brake pedal/lever adjusting nut clutch rear brakelight switch rear brake pedal engine oil drain bolt Servicing Your Honda...
  • Page 101 Maintenance Component Locations spark plug engine oil filler cap/dipstick owner’s manual gear case oil filler cap gear case oil spark arrester drain bolt storage compartment tool kit Servicing Your Honda...

  • Page 102: Tool Kit

    To open the compartment, unhook the rubber strap ( ). The tools in the kit are sufficient to perform routine maintenance and simple repairs. Any extensive work requiring additional tools should be performed by your Honda dealer. The tool kit includes the following items: standard/Phillips screwdriver...

  • Page 103: Owner's Manual Storage

    ( ). To remove the seat, see page Be careful not to flood this area when washing your ATV or riding through water. SEAT UNDERSIDE (1) owner’s manual (3) spare fuse (2) seat (4) plastic document bag Servicing Your Honda...

  • Page 104: Seat Removal

    ( ). Slide the seat back and up. Installation Insert the front prongs ( ) into the hooks ( ) on the frame and press the studs into the grommets. Press down on the seat until it locks. Servicing Your Honda...

  • Page 105: Fuel

    If pinging or spark knock occurs at a steady engine speed under normal load, change brands of petrol. If pinging or spark knock persists, consult your Honda dealer. Never use stale or contaminated petrol or an oil/petrol mixture. Avoid getting dirt, dust, or water in the fuel tank.
  • Page 106 ON position after refueling to avoid running out of fuel with no reserve. Refueling Procedure Refer to Saf ety Precautions on page (1) fuel fill cap (3) handlebar cover hole (2) breather tube (4) filler neck Servicing Your Honda...
  • Page 107 After refueling, turn the fuel fill cap clockwise until it clicks. Insert the breather tube into the handlebar cover hole. If the fuel valve was set to RES, turn the fuel valve ON. If you replace the fuel fill cap, use only a Honda Genuine replacement part. Servicing Your Honda...

  • Page 108: Engine Oil

    Change the engine oil as specified in the maintenance schedule on page . When running in very dusty conditions, oil changes should be performed more frequently than specified in the maintenance schedule. Servicing Your Honda...

  • Page 109: Oil Recommendation

    SE,SF or SG SAE 10W-40 viscosity (weight) suggested oil Honda 4-stroke oil or an equivalent ＊ Motor oils intended for Service SE, SF or SG will show this designation on the container. Your ATV does not need oil additives. Use the recommended oil.
  • Page 110 There are two classes: MA and MB. Oil conforming to the standard is labeled on the oil container. For example, the following label shows the MA classification. (1) code number of the sales company of the oil (2) oil classification Servicing Your Honda...
  • Page 111 Insert the oil filler cap/dipstick without screwing it in, then remove the oil filler cap/dipstick and check the oil level. The oil level should be between the upper level mark ( ) and the lower level mark ( ) on the oil filler cap/dipstick. (cont’d) Servicing Your Honda...
  • Page 112 Do not overfill. Reinstall the oil filler cap/dipstick. Running the engine with an improper oil level can cause serious engine damage. LEFT SIDE (1) oil filler cap/dipstick (2) upper level mark (3) lower level mark Servicing Your Honda...
  • Page 113 This procedure requires mechanical skill and professional tools such as a torque wrench, as well as a means for disposing of the drained fluid (page ). If you do not have the skills or the tools, see your Honda dealer. Drain the Engine Oil: With the ATV on the level ground, remove the oil filler cap/dipstick from the front crankcase cover.
  • Page 114 If necessary, add more oil but do not overfill. Check that there are no oil leaks. If a torque wrench is not used for installation, see your Honda dealer as soon as possible to verify proper assembly. Servicing Your Honda...

  • Page 115: Gear Case Oil

    Gear Case Oil Oil Recommendation type hypoid gear oil viscosity (weight) SAE 80 Changing Oil Refer to Saf ety Precautions on page Change the oil with the gear case at normal operating temperature to assure complete and rapid draining. Servicing Your Honda...
  • Page 116 Remove the oil level check bolt ( ). Make sure the oil level reaches the oil level check hole ( ). Install the oil filler cap and oil level check bolt. REAR (1) oil drain plug (3) oil level check bolt (2) oil filler cap (4) oil level check hole Servicing Your Honda...

  • Page 117: Air Cleaner

    Your ATV’s air cleaner has very specific performance requirements. Use a new Honda Genuine air cleaner specified for your model or an air cleaner of equal quality. Using the wrong air cleaner may result in premature engine wear.
  • Page 118 Remove the seat by pulling the seat lock lever ( ) up (page UNDER SEAT (1) seat lock lever (3) air cleaner housing cover (2) retainer clips Unlatch the retainer clips ( ). Remove the air cleaner housing cover ( ). Servicing Your Honda...
  • Page 119 (To keep your hands dry, place the air cleaner in a clean plastic bag before spreading the oil into the air cleaner.) UNDER SEAT (4) screws (7) air cleaner (5) air cleaner assembly (8) air cleaner body (6) clamp (cont’d) Servicing Your Honda...
  • Page 120 Fasten the screws. Dust Cover UNDER SEAT (1) dust cover (2) air cleaner housing Do not push the dust cover ( ) too far into the air cleaner housing ( ). If the dust cover is dirty, clean it. Servicing Your Honda...
  • Page 121 (3) air cleaner housing (2) clip Remove the drain tube ( ) by removing the clip ( ) under the air cleaner housing ( ). Drain the deposits. Reinstall the drain tube, securing it with the clip. Servicing Your Honda...

  • Page 122: Throttle

    Loosen the lock nut ( ). Turn the adjuster to obtain the correct freeplay. Tighten the lock nut and reinstall the sleeve. After adjustment, check for smooth operation of the throttle lever from fully closed to fully open in all steering positions. Servicing Your Honda...

  • Page 123: Throttle Inspection

    If the cable is kinked or chafed, have it replaced. Check the cables for tension or stress in all steering positions. Lubricate the cables with a commercially available cable lubricant to prevent premature wear and corrosion. Servicing Your Honda...

  • Page 124: Carburetor Choke Cable & Knob

    (1) choke cable (2) choke knob Check the condition of the choke cable ( ). Check the operation of the choke knob ( ). If the cable is damaged or kinked, have it replaced by your Honda dealer. Servicing Your Honda...

  • Page 125: Clutch Adjustment

    If you cannot get proper adjustment, or the clutch does not work properly, the cable or clutch friction discs may be worn. See your Honda dealer or refer to official Honda Shop Manual. Servicing Your Honda...

  • Page 126: Reverse Lock System

    To adjust, loosen the lock nut ( ) and turn the adjusting nut ( ). After adjustment, tighten the lock nut securely. Other Checks Check the reverse assist lever and cable for loose connections or other damage. If the cable is worn or kinked, have it replaced by your Honda dealer. Servicing Your Honda...

  • Page 127: Idle Speed Adjustment

    Engine Idle Speed and Air-Fuel Mixture The best way to assure proper carburetion is to see your Honda dealer for regularly scheduled servicing, including carburetor adjustment. Remember, idle speed adjustment is not a ‘‘cure-all’’ for other problems in your engine’s fuel-delivery system. Adjusting the idle will not compensate for a fault elsewhere.

  • Page 128: Air-Fuel Mixture Adjustment

    Honda Shop Manual available from your Honda dealer. All others should have this carburetor modification performed by a Honda dealer. Servicing Your Honda...

  • Page 129: Spark Plug

    Disconnect the spark plug cap ( ). Take care to avoid damaging the spark plug wire when disconnecting the cap. Using a spark plug wrench provided in the tool kit, remove the spark plug. (1) spark plug cap (cont’d) Servicing Your Honda...
  • Page 130 ( ) should not be eroded. If the electrodes and insulator tip appear unusually fouled or burned, we suggest that you contact your Honda dealer. Discard the spark plug if there is apparent wear or if the insulator is cracked or chipped.
  • Page 131 1/8 turn after it seats. An improperly tightened spark plug can damage the engine. If a plug is too loose, a piston may be damaged. If a plug is too tight, the threads may be damaged. Connect the spark plug cap. Servicing Your Honda...

  • Page 132: Valves

    For those who are mechanically proficient and have the proper tools, instructions on adjusting valve clearances are given in the official Honda Shop Manual. Otherwise, the valves should be adjusted by your Honda dealer. Servicing Your Honda...

  • Page 133: Spark Arrester

    Start the engine and rev it up approximately twenty times while momentarily creating exhaust system back pressure by blocking the end of the muffler with a shop towel. Stop the engine and allow the exhaust pipe to cool. Reinstall the bolt securely. Servicing Your Honda...

  • Page 134: Brakes

    Worn shoes should be replaced. If the shoes are not worn beyond the recommended limit, there is probably air in the brake system. See your Honda dealer to have the air bled from the system. Brake Fluid Recommendation brake fluid...
  • Page 135 Do not add or replace brake fluid, except in an emergency. If you do add fluid, have your Honda dealer check the system as soon as possible. Brake f luid can damage plastic and painted surf aces. Handle with care.
  • Page 136 Other Inspections Make sure there are no fluid leaks. Check for deterioration or cracks in the hoses and fittings. If the hoses are worn or cracked, have them replaced by your Honda dealer. Servicing Your Honda...
  • Page 137 Measure the distance the brake lever moves before the brakes start to take hold. Freeplay, measured at the tip of the front brake lever ( ) should be: 25 30 mm (1.0 1.2 in) − − (cont’d) Servicing Your Honda...
  • Page 138 Service Limit: If either lining is worn beyond the limit, both brake shoes must be replaced by your Honda dealer. If the brake lever freeplay and the brake shoe lining thickness are within the recommended limits, reinstall the inspection hole plugs, seating them into the inspection hole as shown.
  • Page 139 Beginning with either the left or right front wheel, remove the inspection hole plug and line up the hole with one of the brake adjusters. Using a screwdriver, turn the brake shoe adjuster ( ) until the front brake locks. FRONT (1) brake shoe adjuster (cont’d) Servicing Your Honda...
  • Page 140 Recheck the brake lever freeplay. If freeplay is still excessive after adjusting the brake lining clearance, there is probably air in the brake system and it must be bled out. See your Honda dealer for this service. Servicing Your Honda...
  • Page 141 Measure the distance the rear brake pedal ( ) moves before the brake starts to take hold. Freeplay, measurement at the tip of the end of the pedal, should be: 15 20 mm (0.6 0.8 in) − − If necessary, adjust to the specified range. Servicing Your Honda...
  • Page 142 ( ). Adjust the freeplay of the rear brake pedal. Push the brake arm ( ) then check the clearance between the brake arm and the brake arm pin. (4) brake arm Servicing Your Honda...
  • Page 143 Measure the distance the rear brake lever/parking brake lever ( ) moves before the brake starts to take hold. Freeplay (measurement at the tip of the end of the brake lever) should be: 15 20 mm (0.6 0.8 in) − − If necessary, adjust to the specified range. Servicing Your Honda...
  • Page 144 ( ). Adjust the freeplay of the rear brake lever/parking brake lever. Push the brake arm ( ) then check the clearance between the brake arm and the brake arm pin. (4) brake arm Servicing Your Honda...
  • Page 145 Brakes Other Inspection Check that the brake lever and brake pedal assemblies are positioned properly and the securing bolts are tight. Make sure that the brake cables, brake arm, spring, parking, and fasteners are in good condition. Servicing Your Honda...
  • Page 146 ( ). Replace the brake shoe if the arrow aligns with the reference mark ( ) on the brake panel upon full application of the brake. If replacement is necessary, see your Honda dealer. Servicing Your Honda...
  • Page 147 Adjustment is done by turning the adjusting nut ( ). Turn the nut in direction ( ) if the switch operates too late and in direction ( ) if the switch operates too soon. RIGHT SIDE (1) brakelight switch (2) adjusting nut Servicing Your Honda...
  • Page 148 Remove the front brake inspection hole plug ( ). Remove the rear brake drain bolt ( ) from the bottom of the rear brake cover. If any water drains, the brake seals must be replaced by your Honda dealer as soon as possible. Servicing Your Honda...

  • Page 149: Tyres

    Overinflated tyres make your ATV ride harshly, are more prone to damage from surface hazards, and wear unevenly. Make sure the valve stem caps are secure. If necessary, install new caps. Servicing Your Honda...
  • Page 150 The recommended ‘‘cold’’ tyre pressures are: FRONT REAR RECOMMENDED 20.0 kPa 20.0 kPa PRESSURE (2.9 psi) (2.9 psi) RECOMMENDED 20.0 kPa 20.0 kPa PRESSURE (2.9 psi) (2.9 psi) Servicing Your Honda...
  • Page 151 Cuts, slits, or cracks in the tyres. Replace the tyre if you can see fabric or cord. Nails or other foreign objects embedded in the side of the tyre or tread. Excessive tread wear. Servicing Your Honda...
  • Page 152 ( ). For best performance, you should replace a tyre before the tread depth at the centre reaches the following limits: front 4 mm (0.16 in) rear 4 mm (0.16 in) Servicing Your Honda...
  • Page 153 If you choose to have a tyre repaired, be sure the repair work is performed by a professional. If you have a tyre professionally repaired at a non-Honda facility, we recommend that you have the work checked by your Honda dealer.
  • Page 154 When you replace a tyre, remember: Have the tyre replaced by your Honda dealer if possible. If you have a tyre professionally replaced at a non-Honda facility, we recommended that you have the work checked by your Honda dealer. Servicing Your Honda...

  • Page 155: Engine Guard & Skid Plates

    The skid plates ( ) protect the frame and rear final gear case. Check the guard and plates for cracks, damage or looseness at intervals shown in the Maintenance Schedule. Have the skid plates replaced if they are cracked or damaged. If the plate bolts are loose, tighten them securely. Servicing Your Honda...

  • Page 156: Electrical Battery

    Battery Storage, page If your battery seems weak and/or is leaking electrolyte (causing slow starting or other electrical problems), see your Honda dealer. This symbol on the battery means that this product must not be treated as household waste. An improperly disposed of battery can be harmf ul to the environment and human health.
  • Page 157 A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you. Wear protective clothing and a face shield, or have a skilled mechanic do the battery maintenance. Servicing Your Honda...
  • Page 158 Release the rings and remove the rubber band ( ). − Disconnect the negative ( ) terminal lead ( ) from the battery ( ) ＋ first, then disconnect the positive ( ) terminal lead ( ). Remove the battery. Servicing Your Honda...
  • Page 159 Be sure to connect the positive ( ) terminal first, then the negative − ( ) terminal. Make sure all bolts and other fasteners are secure. After installing the battery, check to see if the battery cables are routed correctly. Servicing Your Honda...

  • Page 160: Battery Charging

    However, do not intentionally leave the charger connected longer than the time period recommended in the charger’s instructions. Avoid using an automotive-type battery charger. An automotive charger can overheat an ATV battery and cause premature damage. Servicing Your Honda...

  • Page 161: Appearance Care

    Appearance Care Frequent cleaning and polishing will keep your Honda looking newer longer. Frequent cleaning also identifies you as an owner who values his ATV. A clean ATV is also easier to inspect and service. General Recommendations Refer to Saf ety Precautions...
  • Page 162 As a precaution, ride your ATV at a slow speed and apply the brakes several times. This will help dry the brakes and restore normal braking performance. If the inside of the headlight lens appears clouded immediately after washing, it should clear after a few minutes of riding. Servicing Your Honda...
  • Page 163 Brake dust. necessary, rub with a sponge. Rinse and dry. Apply a spray cleaner/polish and wipe with a non-abrasive cloth. Dull, corroded chrome Apply a high quality chrome/ or aluminum. aluminum polish and wipe with a non-abrasive cloth. Servicing Your Honda...
  • Page 164 After washing your ATV, consider using a commercially available spray cleaner/polish or quality liquid or paste wax to finish the job. Use only a non-abrasive polish or wax made specifically for motorcycles or automobiles. Apply the polish or wax according to the instructions on the container. Servicing Your Honda...

  • Page 165: Tips

    Tips Here’s helpful advice on how to prepare for an off-road adventure, how to transport and store your Honda, and how to be an environmentally responsible ATV owner. Preparing for a Ride ................What to Take to the Riding Area ..........

  • Page 166: Preparing For A Ride

    Preparing for a Ride A safe and enjoyable ride begins with good planning and preparation. Always ride with at least one other person in case you have trouble, and let someone know where you’re going and when you expect to return. Before riding in an unfamiliar area, find out in advance if you need special permits, get maps so you can study the terrain, and talk to other riders who know the area.

  • Page 167: What To Take On The Trail

    Preparing for a Ride What to Take on the Trail What you take with you during a ride depends on the kind of terrain, how long you expect to ride, how far you might go from your base camp or help, and how experienced you or your companions are in making repairs.

  • Page 168: Transporting Your Honda

    Transporting Your Honda Do not tow your ATV behind a car or other vehicle. When you transport your ATV, we recommend that you carry the vehicle in its normal operating position (on all four wheels). Do not incline the vehicle upright on its rear end. This can damage the vehicle, and leaking petrol could be a hazard.
  • Page 169 Transporting Your Honda Secure the vehicle with tie-down straps in the areas shown. Suitable tie-down straps are available from your Honda dealer. Ordinary rope is not recommended because it can stretch under load. Using tie-down straps in any other areas can damage your ATV.

  • Page 170: Storing Your Honda

    Storing Your Honda If you won’t be riding for an extended period, such as during the winter, thoroughly inspect your ATV and correct any problem before storing it. That way, needed repairs won’t be forgotten and it will be easier to get your ATV running again.

  • Page 171: Preparation For Storage

    Storing Your Honda Preparation for Storage Refer to Saf ety Precautions on page This procedure requires a means for draining and disposing of drained fuel (page Change the engine oil (page Fill the fuel tank. Make sure the fuel fill cap is properly installed.
  • Page 172 Storing Your Honda To prevent rusting in the cylinders, perform the following: Remove the spark plug cap from the spark plug. Remove the spark plug. Do not connect the spark plug to the spark plug cap. − Pour a tablespoon (15 20 cm ) of clean engine oil into the cylinder and cover the spark plug hole with a piece of cloth.

  • Page 173: Removal From Storage

    (page − If your ATV has been stored for more than two months ask your Honda dealer to drain and replace the fuel. Charge the battery (page ) as required. Install the battery. Perform a pre-ride inspection (page ), then test-ride your ATV at low speeds.

  • Page 174: You & The Environment

    You & the Environment Owning and riding an ATV can be enjoyable, but you must do your part to protect nature. When you show respect for the land, wildlife, and other people, you also help preserve the sport of off-road riding. Following are tips on how you can be an environmentally responsible ATV owner.

  • Page 175: Taking Care Of The Unexpected

    Taking Care of the Unexpected With all the challenges you can encounter off-road, there’s a chance that sometime something may go wrong. This section gives practical advice to help you deal with a wide range of problems. Take time to read this section before you ride.

  • Page 176: General Guidelines

    Taking Care of the Unexpected General Guidelines Keeping your ATV well-maintained is the best way to reduce the possibility of having a problem while riding. However, problems can arise even with well-maintained machines. Remember to take along your owner’s manual, the tool kit that came with your ATV, and any other items (such as tyre repair supplies and additional tools) that might help you solve a problem on your own.
  • Page 177 Taking Care of the Unexpected Should you ever have a problem while riding, please follow these guidelines: Always put personal safety first. Take time to assess the situation and your options before deciding what to do. If the problem is relatively minor and you have the tools, supplies, and skills to make a temporary repair, be sure to have permanent repairs made as soon as possible.

  • Page 178: If Your Engine Quits Or Won't Start

    If you can’t − correct the problem, see your Honda dealer. If your ATV won’t start, listen as you press the start button. If you don’t hear the starter motor turning, refer to the Starter motor doesn’t operate...
  • Page 179 If charging doesn’t help, see your Honda dealer. faulty starter motor If all possible causes are negative, the starter motor may be faulty. See your Honda dealer. SYMPTOM: Starter motor works, but the engine won’t start. POSSIBLE CAUSE WHAT TO DO engine stop switch Turn the engine stop switch to RUN.
  • Page 180 Check engine idle adjustment (page fast, stalls ). If the problem persists, see your Honda dealer. poor engine Ask your Honda dealer to modify the performance at carburetion with a high altitude jet. altitudes above Refer to High Altitude Carburetor 1,000 m.

  • Page 181: If You Have A Flat Tyre

    Follow the instructions provided with the repair kit to make a temporary repair. As soon as possible, have the tyre permanently repaired by your Honda dealer. Any tyre that cannot be repaired should be replaced. Whenever the ATV is to be operated far from service facilities or available transportation, we recommend that you carry a tyre pump and a repair kit with the vehicle.
  • Page 182 If You Have a Flat Tyre Emergency Wheel Removal/Installation Refer to Saf ety Precautions on page (1) wheel nuts (2) wheel rim Removal Park your ATV on a firm, level surface. − − Loosen but do not remove the wheel nuts ( ). Raise the front (or rear) wheels off the ground and place a support block under the vehicle.
  • Page 183 64 N·m (6.5 kgf·m , 47 lbf·ft) If a torque wrench was not used for installation, see your Honda dealer as soon as possible to verify proper assembly. Improper assembly may lead to loss of braking capability.

  • Page 184: If The High Oil Temperature Indicator Lights

    Start the engine, and check that the high oil temperature indicator goes off. If the indicator goes off − resume riding. If there is a leak − do not ride the ATV until the leak is repaired by Honda dealer. Taking Care of the Unexpected...

  • Page 185: If A Fuse Blows

    If a Fuse Blows All of the electrical circuits on your ATV have fuses to protect them from damage caused by excess current flow (short circuit or overload). If something electrical on your ATV stops working, the first thing you should check for is a blown fuse ( ).
  • Page 186 If a Fuse Blows Main Fuse Access UNDER SEAT (1) fuse (2) fuse holder assembly (3) fuse holder To prevent an accidental short circuit, turn the ignition switch OFF ) before checking or replacing the fuses. To access the fuse ( ), remove the seat (page Remove the fuse holder assembly ( ).

  • Page 187: If You Crash

    Sometimes, crash damage is hidden or not immediately apparent. When you get home, thoroughly check your ATV and correct any problems you find. Also, be sure to have your Honda dealer check the frame and suspension after any serious crash.

  • Page 188: If You Lose Your Key

    If you don’t know your key number, call the dealer where you purchased your Honda ATV. They may have it listed in their records. If they don’t, transport your ATV to them or the nearest Honda dealer.

  • Page 189: If The Battery Is Low (Or Dead)

    The greater amperage of an automobile battery when the car engine is running can damage your ATV’s electrical system. Bump starting is also not recommended. If you can’t charge the battery or it appears unable to hold a charge, contact your Honda dealer. Taking Care of the Unexpected...

  • Page 190: If A Component Fails

    If a Component Fails The brake levers or pedal, control cables, and other components can be damaged as you ride in dense brush or over rocky terrain. Making a trailside repair depends on how serious the damage is and what tools and supplies you have with you.

  • Page 191: Technical Information

    Technical Information This section contains dimensions, capacities, and other technical data, plus information on government requirements and how to break-in your ATV. Vehicle Identification ................ Specifications ..................Break-in Guidelines ................High Altitude Carburetor Adjustment ..........Petrol Containing Alcohol ..............Technical Information...

  • Page 192: Vehicle Identification

    Vehicle Identification Serial Numbers The VIN, engine serial number, and key number may be required when ordering replacement parts. Record the numbers here for your reference. The VIN ( ) is stamped on the front of the frame. FRONT (1) VIN The engine number ( ) is stamped on the right crankcase.
  • Page 193 Vehicle Identification Colour Label & Code The colour label ( ) is attached to the frame under the seat. Remove the seat (page ) to check the label. The colour code is helpful when ordering replacement parts. Record the colour and code here for your reference. COLOUR CODE UNDER SEAT...

  • Page 194: Specifications

    1.9 (2.0 US qt , 1.7 Imp qt) after draining: 1.5 (1.6 US qt , 1.3 Imp qt) engine oil API Service Classification SE, SF or recommendation Honda 4-stroke oil or an equivalent Capacities passenger capacity operator only maximum weight 175 kg (386 lbs)
  • Page 195 Specifications Engine Specifications displacement 229 cm (14.0 cu-in) bore & stroke 68.5 × 62.2 mm (2.70 × 2.45 in) compression ratio 9.2 : 1 DPR8EA-9 (NGK) spark plug (standard) X24EPR-U9 (DENSO) spark plug DPR7EA-9 (NGK) (cold climate) X22EPR-U9 (DENSO) spark plug DPR9EA-9 (NGK) (high speed riding) X27EPR-U9 (DENSO)
  • Page 196 Specifications Chassis & Suspension caster 8° trail 42 mm (1.7 in) tyre size, front AT22 × 7-11 ★ MAXXIS M9803 tyre size, rear AT22 × 10-9 ★ MAXXIS M9804 tyre pressure, front & 20.0 kPa (2.9 psi) rear (cold) Electrical 12 V 10 Ah −...
  • Page 197 Specifications Fuse main 15 A Torque Specification 25 N·m (2.5 kgf·m , 18 lbf·ft) engine oil drain bolt rear final gear case oil 12 N·m (1.2 kgf·m , 9 lbf·ft) drain bolt wheel nuts 64 N·m (6.5 kgf·m , 47 lbf·ft) Technical Information...

  • Page 198: Break-In Guidelines

    Break-in Guidelines Help assure your ATV’s future reliability and performance by paying extra attention to how you ride during the first operating day or 25 km (15 miles). During this period, avoid full-throttle starts, rapid acceleration, and constant rpm operation. Technical Information...

  • Page 199: High Altitude Carburetor Adjustment

    For those who are mechanically proficient and have the necessary tools, installation and adjustment procedures are given in the official Honda Shop Manual available from your Honda dealer. All others should have this carburetor modification performed by a Honda dealer.

  • Page 200: Petrol Containing Alcohol

    Engine performance problems resulting from the use of fuels that contain alcohol are not covered under the warranty. Honda cannot endorse the use of fuels containing methanol since evidence of their suitability is not yet complete.
  • Page 201 Technical Information...

  • Page 202: Table Of Contents

    Table of Contents The following presents the contents of each section of your owner’s manual. ATV SAFETY ..................Important Safety Information ............... Safety Labels ..................INSTRUMENTS & CONTROLS ............Operation Component Locations ............Indicators & Displays ................Multi-function Display ..............Odometer ...................
  • Page 203 Table of Contents Controls & Features ................Fuel Valve ..................Choke Knob ..................Ignition Switch .................. Start Button ..................Engine Stop Switch ................Headlight Switch ................Headlight Dimmer Switch ..............Horn Button ..................Recoil Starter ..................Throttle Lever ................... Reverse Selector Knob ..............
  • Page 204 Table of Contents BEFORE RIDING (cont’d) Load Limits & Guidelines ..............Loading ..................... Load Limits ..................Loading Guidelines ................Accessories & Modifications ..............Accessories ..................Modifications ..................BASIC OPERATION & RIDING ............. Safe Riding Precautions ................ Off-road Use Only ................Keep Hands and Feet on Controls .............
  • Page 205 Table of Contents Riding Over Obstacles ..............Riding Through Water ..............Parking ....................SERVICING YOUR HONDA ............Bef ore You Service Your Honda The Importance of Maintenance ............Maintenance Safety ................Important Safety Precautions ............Maintenance Schedule ................Maintenance Record ................
  • Page 206 ....................155 Preparing for a Ride ................What to Take to the Riding Area ..........What to Take on the Trail ............. Transporting Your Honda ..............Storing Your Honda ................Preparation for Storage ..............Removal from Storage ..............You & the Environment ..............
  • Page 207 Table of Contents TAKING CARE OF THE UNEXPECTED ........General Guidelines ................If Your Engine Quits or Won’t Start ..........If You Have a Flat Tyre ..............If the High Oil Temperature Indicator Lights ........If a Fuse Blows ................. If You Crash ..................

  • Page 208: Index

    Index accessories .................... . 45 age recommendation ................37 air cleaner, dust cover ..................110 filter ....................107 housing drain tube ................111 air pressure, gauge ....................92 tyre ....................139 altitude, high ..................
  • Page 209 Index rear brake lever .................. rear brake lever freeplay ..............133 rear brake pedal ................. 29 rear brake pedal freeplay ..............131 shoe lining clearance ............... 129 shoe wear ..................136 braking ....................64 break-in guidelines ................
  • Page 210 Index colour label ..................183 compartment, owner’s manual ................. 93 tool kit ....................92 component fails .................. . 180 controls & features ................21 crash, if you ..................177 crossing or turning on hills or slopes ............
  • Page 211 Index engine, flooded ....................58 guard ....................145 idle speed ..................117 number ................... . 182 ..................... . 98 pinging ....................95 starting ....................54 stop switch ..................24 stopping .................... . 58 won’t start ..................
  • Page 212 Index fuel, fill cap ....................96 high altitude fuel mixture adjustment ..........189 recommendation ................95 refueling ................... . 96 reserve fuel supply ................96 tank capacity ..................96 valve ....................21 fuse ..................... .
  • Page 213 Index hills, crossing or turning on slopes ............. 74 riding down hills ................73 riding up hills ..................69 stopping on hills ................71 horn button ................... . 25 hourmeter ....................19 hour select button ..............
  • Page 214 Index labels, safety ................... lamp check ................... . 14 limit, weight ..................43 load limits ....................43 loading guidelines ................. 44 lubrication, engine oil ................... 98 gear case oil ..................105 maintenance, component locations ................
  • Page 215 Index Manufacturer and authorised representative for EU market ....211 maximum weight limit ................43 minute select button ................20 modifications ..................46 multi-function display ................17 neutral indicator ..................16 numbers, serial ..................
  • Page 216 Index parking ....................78 passenger, no carrying ................37 pavement, no riding on ................49 petrol ..................... 95 petrol containing alcohol ..............190 pinging, engine ..................95 plug, spark ................... 119 pre-ride inspection ................
  • Page 217 Index riding, basic operations ................. 47 clothing ....................34 over obstacles ..................76 precautions ..................49 preparing for .................. . 156 safety ....................safety precautions ................49 through water ..................77 safety, important precautions ...............
  • Page 218 Index shifting gears ..................60 skid plates ................... . 145 skidding or sliding ................. 68 spark arrester ..................123 spark knock ................... 95 spark plug ................... . 119 specifications ..................184 speedometer ..................16 stalling on a hill ..................
  • Page 219 Index throttle, cable ....................112 lever ................... 27, 112 tyres, air pressure ..................139 flat ....................171 replacing ..................144 repairing ..................143 thread conditions ................141 tool kit ....................92 trailer hitch ...................
  • Page 220 Index warning labels ..................washing your ATV ................152 water, draining from brakes ............... 138 riding through ..................77 weight limit ................... 43 wheel removal ..................172 Index...

  • Page 221: Manufacturer And Authorised Representative For Eu Market

    Manufacturer and Authorised Representative for EU Market Manufacturer Authorised Representative for EU Market Honda of South Carolina Honda Motor Europe Ltd. Mfg., Inc. Aalst Office 1111 Honda way Wijngaardveld 1 Timmonsville, (Noord V), B-9300 Aalst- South Carolina 29161, Belgium U.S.A.

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