Honda TRX250X 2023 Owner's Manual
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Honda TRX250X 2023 Owner's Manual

Honda TRX250X 2023 Owner's Manual

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Read this manual carefully, it contains important safety information.
OW N E R'S
M A N UA L
2023 TRX250X
Minimum recommended operator age: 16
Mfg. #

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Summary of Contents for Honda TRX250X 2023

  • Page 1 Read this manual carefully, it contains important safety information. OW N E R’S M A N UA L 2023 TRX250X Minimum recommended operator age: 16 Mfg. #...
  • Page 2 This manual should be considered a permanent part of the ATV and should remain with the ATV when it is resold. This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 3 2023 Honda TRX250X SPORTRAX 250X OWNER’S MANUAL FOR OFF-ROAD USE ONLY This vehicle is designed and manufactured for off-road use only. It conforms to US EPA Noise Emission regulations, but does not conform to Federal Motor Vehicle Safety Standards or US EPA On Highway Exhaust Emission regulations, and operation on public streets, roads, or highways is illegal.
  • Page 4 Introduction Congratulations on choosing your Honda ATV. Introduction When you own a Honda, you’re part of a worldwide family of satisfied customers — people who appreciate Honda’s reputation for building quality into every product. Your Honda was designed as a recreational ATV for off-road use by one rider only.
  • Page 5 Please report any change of address or ownership to your dealer so we will be able to contact you concerning important product information. You may also want to visit our website at www.powersports.honda.com. Happy riding! Introduction...

  • Page 6: A Few Words About Safety

    A Few Words About Safety Your safety, and the safety of others, is very important. And A Few Words About Safety operating this ATV safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual.
  • Page 7 A Few Words About Safety These signal words mean: You WILL be KILLED or DANGER SERIOUSLY HURT if you don’t follow instructions. You CAN be KILLED or SERIOUSLY WARNING HURT if you don’t follow instructions. You CAN be HURT if you don’t CAUTION follow instructions.
  • Page 8 Contents These pages give an overview of the contents of your owner’s Contents manual. The first page of each section lists the topics covered in that section. ATV Safety ..................1 Important safety information you should know, plus a look at the safety related labels on your ATV.

  • Page 9: Table Of Contents

    What to do if you have a flat tire, your engine won’t start, etc. Technical Information ............175 ID numbers, technical specifications, and other technical facts. Consumer Information ............193 Information on warranties, emission controls, how to get Honda service manuals. Index ..................199 Quick Reference Handy facts about fuel, engine oil, tire sizes, and air pressures.

  • Page 10: Atv Safety

    ATV Safety This section presents some of the most important information and ATV Safety recommendations to help you ride your ATV safely. Please take a few moments to read these pages. This section also includes information about the location of safety labels on your ATV. Important Safety Information............

  • Page 11: Important Safety Information

    Important Safety Information Your ATV can provide many years of service and pleasure if you take responsibility for your own safety and understand the challenges you can meet while riding. There is much that you can do to protect yourself when you ride. You’ll find many helpful recommendations throughout this manual.
  • Page 12 Important Safety Information Ride Off-road Only Your ATV is designed and manufactured for off-road use only. The tires are not made for pavement, and the ATV does not have turn signals and other features required for use on public roads. If you need to cross a paved or public road, get off and walk your ATV across.
  • Page 13 Don’t drink or use and ride, and don’t let your friends do it either. Keep Your Honda in Safe Condition It’s important to keep your ATV properly maintained and in safe riding condition. Having a breakdown can be difficult, especially if you are stranded off-road far from your base.

  • Page 14: Safety Labels

    Safety Labels Your ATV comes with a hang tag and several labels containing important safety information. Anyone who rides the vehicle should read and understand this information before riding. The labels should be considered permanent parts of the vehicle. If a label comes off or becomes hard to read, contact your dealer for replacements.
  • Page 15 Safety Labels ATV Safety...
  • Page 16 Safety Labels ATV Safety...
  • Page 17 Safety Labels Operating this ATV if you are under the age of 16 increases your chance of severe injury or death. NEVER operate this ATV if you are under age 16. ATV Safety...

  • Page 18: Indicators & Controls

    Indicators & Controls This section shows the location of all indicators and controls you Indicators & Controls would normally use before or while riding your ATV. The items listed on this page are described in this section. Instructions for other components are presented in other sections of this manual where they will be most useful.
  • Page 19 Indicators & Controls Controls & Features ..............15 Fuel Valve ................15 Choke Knob ................16 Ignition Switch................. 17 Start Button................18 Engine Stop Switch..............18 Headlight Switch ..............19 Headlight Dimmer Switch ............19 Throttle Lever ................20 Clutch Lever/Parking Brake Lever ..........20 Reverse Assist Lever ..............

  • Page 20: Operation Component Locations

    Operation Component Locations parking brake lock lever parking brake pin ignition switch headlight switch choke knob reverse assist lever headlight front brake lever dimmer switch start button engine stop switch throttle lever clutch lever/parking brake lever Indicators & Controls...
  • Page 21 Operation Component Locations rear brake pedal Indicators & Controls...
  • Page 22 Operation Component Locations flag pole bracket seat lock lever fuel valve shift lever Indicators & Controls...
  • Page 23 Indicators Reverse and Neutral Indicators The reverse indicator (1) and the neutral indicator (2) are next to the ignition switch. The reverse indicator will light when the transmission is in reverse and the ignition switch is ON (q). The neutral indicator will light when the transmission is in neutral and the ignition switch is ON (q).

  • Page 24: Controls & Features

    Controls & Features Fuel Valve LEFT SIDE (1) fuel valve The manual three-way fuel valve (1) is located on the left side under the fuel tank. The three-way fuel valve is used to control the flow of fuel from the fuel tank to the carburetor.

  • Page 25: Choke Knob

    Controls & Features Choke Knob LEFT HANDLEBAR (1) choke knob (A) fully ON (B) fully OFF The choke knob (1) may be used when starting the engine. See page 48. Indicators & Controls...

  • Page 26: Ignition Switch

    Controls & Features Ignition Switch The ignition switch (1) is used for starting and stopping the engine (page 46). Insert the key and turn it to the right for the ON (q) position. Key Position Function ON (q) Electrical circuits on. OFF (w) No electrical circuits function.

  • Page 27: Start Button

    Controls & Features Start Button LEFT HANDLEBAR (1) start button o START (2) engine stop switch r OFF e RUN The start button (1) is used for starting the engine. Pushing the button in starts the engine. See Starting Procedure, page 48. When the start button is pushed, the starter motor will crank the engine.

  • Page 28: Headlight Switch

    Controls & Features Headlight Switch LEFT HANDLEBAR (1) headlight switch y ON t OFF (2) headlight dimmer switch u HI i LO The headlight switch (1) is used to turn the headlight ON (y) or OFF (t). To operate, turn the switch to ON (y) or OFF (t). Headlight Dimmer Switch The headlight dimmer switch (2) is used to change between the high and low beams of the headlight.

  • Page 29: Throttle Lever

    See Clutch System, page 108. Honda’s exclusive SportClutch feature will not allow the engine to stall even if you stop in gear without disengaging the clutch.

  • Page 30: Reverse Assist Lever

    Controls & Features Reverse Assist Lever The reverse assist lever (1), located on the right side of the fuel tank, is used to shift into reverse. To operate, pull in the clutch lever/ parking brake lever (2) with your ATV stopped. Leaving your left hand on the clutch lever/parking brake lever, remove your right hand from throttle and turn the reverse assist lever.

  • Page 31: Front Brake Lever

    Controls & Features Front Brake Lever The front brake lever is used to slow or stop your ATV. To operate, pull the lever. For information on braking techniques, see page 57. Rear Brake Pedal The rear brake pedal is used to slow or stop your ATV. To operate, depress the pedal.

  • Page 32: Parking Brake

    Controls & Features Parking Brake LEFT HANDLEBAR (1) lock lever (3) clutch lever/parking brake lever (2) parking brake pin (A) to lock The lock lever (1) and parking brake pin (2) on the clutch lever/ parking brake lever (3) allows it to be used as a parking brake. To operate, push down and hold the parking brake pin, squeeze the clutch lever/parking brake lever and then lock it with the lock lever.

  • Page 33: Flag Pole Bracket

    Controls & Features Flag Pole Bracket RIGHT REAR (1) flag pole bracket Flag poles are optional equipment available from your dealer. To mount a pole in the bracket (1), follow the instructions that come with the flag pole kit. Flag poles are required in some riding areas. Check local regulations before riding.

  • Page 34: Before Riding

    Before Riding Before each ride, you need to make sure you and your Honda are Before Riding both ready to ride. To help get you prepared, this section discusses how to evaluate your riding readiness, what items you should check on your ATV, and adjustments to make for your comfort, convenience, or safety.

  • Page 35: Are You Ready To Ride

    Are You Ready to Ride? Before you ride your ATV for the first time, we urge you to: • Read this owner’s manual and the labels on your ATV carefully. • Make sure you understand all the safety messages. • Know how to operate all the controls. Before each ride, be sure: •...
  • Page 36 Are You Ready to Ride? An open-face helmet offers some protection, but a full-face helmet offers more. Regardless of the style, look for a DOT (Department of Transportation) sticker on any helmet you buy. Always wear a face shield or goggles to protect your eyes and help your vision. WARNING WARNING Operating this ATV without wearing an...

  • Page 37: Rider Training

    Beginning and inexperienced operators should complete the certified training course offered by Honda. They should then regularly practice the skills learned in the course and the operating techniques described in the owner’s manual.

  • Page 38: Age Recommendation

    Are You Ready to Ride? Age Recommendation The minimum recommended age for this ATV model is 16. For safety, never let children under 16 years old operate this vehicle. WARNING WARNING A child using an ATV that is not recommended for their age could lose vehicle control while riding, resulting in severe injury or death.

  • Page 39: No Alcohol Or Drugs

    Are You Ready to Ride? No Alcohol or Drugs Alcohol, drugs and ATVs don’t mix. Even a small amount of alcohol can impair your ability to operate an ATV safely. Likewise, drugs — even if prescribed by a physician — can be dangerous while operating an ATV.

  • Page 40: Is Your Atv Ready To Ride

    Is Your ATV Ready to Ride? Before each ride, it’s important to inspect your ATV and make sure any problem you find is corrected. A pre-ride inspection is a must, not only for safety, but because having a breakdown, or even a flat tire, can be a major inconvenience.
  • Page 41 Is Your ATV Ready to Ride? Tires Use a gauge to check the air pressure. Adjust if needed. Also look for signs of damage or excessive wear (page 131). Guards Check for damage or looseness (page 137). Nuts & Bolts Check the wheels to see that the axle nuts are tightened.
  • Page 42 Is Your ATV Ready to Ride? Check these items after you get on the ATV: Throttle Check the freeplay and adjust if needed. Press the throttle to make sure it moves smoothly without sticking, and snaps shut automatically when it is released, in all steering positions (page 105).

  • Page 43: Load Limits & Guidelines

    Load Limits & Guidelines Your Honda was designed as a rider-only ATV. It was not designed to carry a passenger or cargo. A passenger or cargo could interfere with your ability to move around to maintain your balance and control of the ATV.

  • Page 44: Load Limits

    Load Limits & Guidelines Load Limits Following are the load limits for your ATV: There are limits to how much weight can be carried on your ATV. The following load limits apply to standard equipment only. Modifying your ATV, using non-standard equipment, or riding on terrain that is not flat and smooth could further reduce these limits.

  • Page 45: Loading Guidelines

    Load Limits & Guidelines Loading Guidelines As discussed on page 34, we recommend that you do not carry any cargo on this ATV. However, if you decide to carry cargo, ride at reduced speeds and follow these common-sense guidelines. Carrying cargo or pulling a trailer will affect how your ATV handles and greatly reduce its ability in accelerating, braking and making turns and other maneuvers.

  • Page 46: Accessories & Modifications

    Accessories & Modifications Modifying your ATV or using non-Honda accessories can make your ATV unsafe. Before you consider making any modifications or adding an accessory, be sure to read the following information. WARNING WARNING Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed.

  • Page 47: Modifications

    Accessories & Modifications Modifications We strongly advise you not to remove any original equipment or modify your ATV in any way that would change its design or operation. Such changes could seriously impair your ATV’s handling, stability, and braking, making it unsafe to ride. We also advise you not to make any modifications or remove any equipment (such as the USDA qualified spark arrester or emission control system components) that would make your ATV illegal in...

  • Page 48: Basic Operation & Riding

    Basic Operation & Riding This section gives basic riding instructions, including how to start and Basic Operation & Riding stop your engine, how to use the throttle and brakes, and what to do when you’re through riding. To protect your new engine and enjoy optimum performance and service life, refer to Break-in Guidelines (page 182).
  • Page 49 Basic Operation & Riding Braking..................57 Riding Your ATV................. 59 Making Turns ................59 Skidding or Sliding..............61 Riding Up Hills ................. 62 Riding Down Hills ..............66 Crossing or Turning on Hills or Slopes ........67 Riding Over Obstacles .............. 69 Riding Through Water .............

  • Page 50: Safe Riding Precautions

    Safe Riding Precautions Before riding your ATV for the first time, please review the ATV Safety section beginning on page 1, and the Before Riding section beginning on page 25. Even if you have ridden other ATVs, take time to become familiar with how this ATV works and handles.

  • Page 51: Keep Hands And Feet On Controls

    Safe Riding Precautions You should never ride your ATV on public streets, roads or highways, even if they are not paved. Drivers of street vehicles may have difficulty seeing and avoiding you, which could lead to a collision. In many states it is illegal to operate ATVs on public streets, roads and highways.

  • Page 52: Control Speed

    Safe Riding Precautions Control Speed Riding at excessive speed increases the chance of a crash. In choosing a proper speed, you need to consider the capability of your vehicle, the terrain, visibility and other operating conditions, plus your own skills and experience. WARNING WARNING Operating this ATV at excessive speeds...

  • Page 53: Use Care On Unfamiliar Or Rough Terrain

    Safe Riding Precautions Use Care on Unfamiliar or Rough Terrain Before riding in a new area, always check the terrain thoroughly. Don’t ride fast on unfamiliar terrain or when visibility is limited. (It’s sometimes difficult to see obstructions like hidden rocks, bumps, or holes in time to react.) WARNING WARNING...

  • Page 54: Do Not Perform Stunts

    Safe Riding Precautions Never ride past the limit of visibility. Maintain a safe distance between your ATV and other off-road vehicles. Always exercise caution, and use extra care on rough, slippery and loose terrain. WARNING WARNING Failure to use extra care when operating on excessively rough, slippery or loose terrain could cause loss of traction or vehicle control, which could result in a crash, including an...

  • Page 55: Starting & Stopping The Engine

    Starting & Stopping the Engine Always follow the proper starting procedure described below. For your safety, avoid starting or operating the engine in an enclosed area such as a garage. Your ATV’s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death.

  • Page 56: Preparation

    Starting & Stopping the Engine Preparation (1) fuel valve (3) neutral indicator (2) ignition switch (4) engine stop switch 1. Before starting, select a level surface and lock the parking brake (page 23). 2. Turn the fuel valve (1) and ignition switch (2) to ON (q). Confirm the following: •...

  • Page 57: Starting Procedure

    Starting & Stopping the Engine Starting Procedure To restart a warm engine, follow the procedure for “High Air Temperature.” The starter motor will operate only when the transmission is in neutral. Normal Air Temperature 10° – 35°C (50° – 95°F) LEFT HANDLEBAR (1) choke knob (A) fully ON...
  • Page 58 Starting & Stopping the Engine 4. About 5 seconds after the engine starts, push the choke knob down all the way to fully OFF (B). 5. If idling is unstable, open the throttle slightly. High Air Temperature 35°C (95°F) or above LEFT HANDLEBAR (1) start button 1.
  • Page 59 Starting & Stopping the Engine Low Air Temperature 10°C (50°F) or below 1. Follow steps 1 – 2 under “Normal Air Temperature.” 2. Warm up the engine by opening and closing the throttle slightly. 3. Continue warming up the engine until it runs smoothly and responds to the throttle when the choke knob is at fully OFF (B).

  • Page 60: Flooded Engine

    Starting & Stopping the Engine Flooded Engine If the engine fails to start after repeated attempts, it may be flooded with excess fuel. To clear a flooded engine: 1. Move the engine stop switch to OFF (r). 2. Push the choke knob down all the way to fully OFF. 3.

  • Page 61: Shifting Gears

    Shifting Gears UPSHIFTING SEQUENCE To reverse: use reverse assist lever DOWNSHIFTING SEQUENCE Your ATV has five forward gears (1, 2, 3, 4 and 5). To shift the transmission, pull in the clutch lever/parking brake lever, then operate the shift lever as follows. The shift lever is located near the left footpeg.
  • Page 62 Shifting Gears 3. Release the rear brake pedal, gradually release the clutch lever/ parking brake lever, and increase engine speed by gradually opening the throttle. 4. When the speed increases, close the throttle, pull in the clutch lever/parking brake lever, shift to 2nd gear by raising the shift lever, and gradually release the clutch lever/parking brake lever while gradually opening the throttle.

  • Page 63: Riding In Reverse

    Riding in Reverse If you need to ride in reverse, make sure the area behind you is clear and only operate the ATV at low speed. WARNING WARNING Improperly operating in reverse could cause you to hit an obstacle or person behind you, resulting in serious injury.
  • Page 64 Riding in Reverse 4. Leaving your left hand on the clutch lever/parking brake lever, remove your right hand from the throttle and place it on the reverse assist lever (3). Turn the reverse assist lever clockwise. 5. While turning the reverse assist lever, depress the shift lever to reach the reverse gear (below neutral).
  • Page 65 Riding in Reverse 10. To stop, pull in the clutch lever/parking brake lever, close the throttle and gradually apply both the front and rear brakes. Do not abruptly apply the rear brake by itself. 11. To shift out of reverse into neutral, pull in the clutch lever/parking brake lever and raise the shift lever one click to neutral.

  • Page 66: Braking

    Braking Your ATV is equipped with disc brakes on both front wheels which are hydraulically activated by operating the brake lever. A single drum brake on the rear axle housing is mechanically activated by depressing the brake pedal. As a general rule, the front braking system provides about 70 percent of total stopping power.
  • Page 67 Braking Your ability to brake in a turn and to brake hard in an emergency situation are important riding skills. When descending a long, steep grade, use engine compression braking by downshifting, with intermittent use of both brakes. Continuous brake application can overheat the brakes and reduce their effectiveness.

  • Page 68: Riding Your Atv

    Riding Your ATV Making Turns Learn how to turn your ATV properly. Practice the techniques outlined in this section on level ground and at low speeds until you are confident in making turns. WARNING WARNING Turning improperly can make the ATV go out of control, causing a collision or overturn.
  • Page 69 Riding Your ATV Lean your body to the inside of a turn and forward. To make a turn on level ground: Steer the handlebar and lean your body toward the inside of the turn. Leaning helps balance the vehicle, and it feels more comfortable. Leaning into a turn is an important technique to master in riding an ATV.

  • Page 70: Skidding Or Sliding

    Riding Your ATV Skidding or Sliding The terrain surface can be a major factor affecting turns. Skidding during a turn is more likely to occur on slippery surfaces, such as snow, ice, mud and loose gravel. If you skid on ice, you may lose all directional control.

  • Page 71: Riding Up Hills

    Riding Your ATV Riding Up Hills The ATV’s ability to safely climb hills largely depends on the rider’s skill and judgment. Begin by practicing on smooth, gentle slopes. As you gain experience, you’ll learn the hazards and your own limitations. You may then proceed to ride on more difficult terrain. However, you must be able to decide which hills or hazards might cause the ATV to overturn.
  • Page 72 Riding Your ATV Shift weight forward when climbing hills. • Always check the terrain carefully before you start up any hill. • Never climb hills with excessively slippery or loose surfaces. • To climb a hill, take a running start in an appropriate gear and speed for the conditions.
  • Page 73 Riding Your ATV Stalling the ATV and/or Rolling Backwards: If you incorrectly estimate climbing capability or terrain conditions, the ATV may not have enough power or traction to continue uphill. If this happens, the ATV can stall and/or roll backwards. WARNING WARNING Stalling, rolling backwards or improperly...
  • Page 74 Riding Your ATV What to do after the ATV has stalled or rolled backwards: If the hill is too steep or too slippery, or if you have any doubt whether you can safely walk the ATV back down the hill, leave the vehicle where it is and get help.

  • Page 75: Riding Down Hills

    Riding Your ATV Riding Down Hills It’s usually advisable to descend hills with the ATV pointed straight downhill. Avoid angles that would cause the vehicle to lean sharply to one side. WARNING WARNING Going down a hill improperly could cause loss of control or cause the ATV to overturn.

  • Page 76: Crossing Or Turning On Hills Or Slopes

    Riding Your ATV When you’ve selected a safe downhill path, shift into a lower gear, shift your weight back with your arms extended and braced against the handlebar, then go down slowly with the throttle closed. Use mainly the rear brake to control speed. Avoid using either the front brake or rear brake hard or abruptly when riding down hills.
  • Page 77 Riding Your ATV Crossing Hills or Slopes • To maintain balance and stability when riding across a slope, you need to shift weight toward the uphill side of the vehicle. To do this, move your body off the center of the seat and lean toward the uphill side.

  • Page 78: Riding Over Obstacles

    Riding Your ATV Riding Over Obstacles Before operating in a new area, check for obstacles. Watch out for bumps, rain ruts, potholes and other obstacles in the terrain. When you approach any obstacle, reduce your speed and be prepared to stop.

  • Page 79: Riding Through Water

    Riding Your ATV Riding Through Water Your ATV is designed to travel through water up to approximately 10 inches (254 mm) deep. Before crossing a stream, make sure the water is not too deep or flowing too fast. WARNING WARNING The ATV tires have some ability to float.

  • Page 80: Parking

    Parking 1. Look for level parking area. Make sure the ground surface is firm. 2. After bringing your ATV to a stop, hold the brakes while you shift into neutral. 3. Set the parking brake. 4. Turn the ignition switch OFF (w). 5.
  • Page 81 This page intentionally left blank. Basic Operation & Riding...

  • Page 82: Servicing Your Honda

    You’ll also find important safety precautions, information on fuels and oils, and tips for keeping your Honda looking good. For information about replacing a fuse, see page 169. For information about the exhaust emission and noise requirements of the U.S.
  • Page 83 Servicing Your Honda Service Procedures Fluids & Filters Fuel .................... 89 Engine Oil................... 92 Gear Case Oil ................98 Air Cleaner ................100 Engine Throttle ..................105 Carburetor Choke Cable & Knob ..........107 Clutch System ................108 Reverse Inhibitor System ............112 Engine Idle Speed ..............

  • Page 84: The Importance Of Maintenance

    Before You Service Your Honda The Importance of Maintenance A well-maintained ATV is essential for safe, economical, and trouble-free riding. It will also help reduce air pollution. Careful pre-ride inspections and good maintenance are especially important because your ATV is designed to be ridden over rough off-road terrain.

  • Page 85: Maintenance Safety

    Other tasks that are more difficult and require special tools are best performed by professionals. Removing the wheels should normally be handled only by a Honda technician or other qualified mechanic. Instructions are included in this manual only to assist in emergency service.

  • Page 86: Important Safety Precautions

    Keep cigarettes, sparks, and flames away from all fuel-related parts. Remember that your Honda dealer knows your ATV best and is fully equipped to maintain and repair it. To ensure the best quality and reliability, use only new Honda Genuine Parts or other equivalents for repair and replacement.

  • Page 87: Maintenance Schedule

    Procedures for such items in this schedule are provided in an official Honda Service Manual available for purchase (page 194). If you do not feel capable of performing a given task or need assistance, remember that your Honda dealer knows your ATV best and is fully equipped to maintain and repair it.
  • Page 88 * Should be serviced by your dealer, unless you have the proper tools and service data, and is mechanically qualified. Refer to the official Honda Service Manual (page 194). ** In the interest of safety, we recommend these items be serviced only by your dealer.
  • Page 89 * Should be serviced by your dealer, unless you have the proper tools and service data, and is mechanically qualified. Refer to the official Honda Service Manual (page 194). ** In the interest of safety, we recommend these items be serviced only by your dealer.
  • Page 90 * Should be serviced by your dealer, unless you have the proper tools and service data, and is mechanically qualified. Refer to the official Honda Service Manual (page 194). ** In the interest of safety, we recommend these items be serviced only by your dealer.

  • Page 91: Maintenance Record

    12 or 200 1,800 (3,000) or 18 or 300 2,400 (4,000) or 24 or 400 3,000 (5,000) or 30 or 500 3,600 (6,000) or 36 or 600 4,200 (7,000) or 42 or 700 4,800 (8,000) or 48 or 800 Servicing Your Honda...

  • Page 92: Maintenance Component Locations

    Maintenance Component Service Preparations Locations choke knob front brake fluid reservoir clutch lever/ front brake lever parking brake lever throttle lever fuel fill cap Servicing Your Honda...
  • Page 93 Maintenance Component Locations air pressure gauge air cleaner tool kit battery fuse air cleaner housing drain tube front brake rear brake light switch caliper rear brake pedal throttle stop screw (engine idle speed) Servicing Your Honda...
  • Page 94 Maintenance Component Locations lower clutch cable adjuster engine oil fill cap/ spark plug dipstick owner’s manual spark arrester gear case oil fill cap gear case engine oil drain bolt oil drain bolt gear case oil level check bolt Servicing Your Honda...

  • Page 95: Tool Kit

    After using the tools, be sure to use the rubber band (2) to fasten the tool kit securely. The air pressure gauge should be stored in the tool kit. An optional, larger tool kit may be available. Check with your dealer’s parts department. UNDER SEAT (1) tool kit (2) rubber band Servicing Your Honda...

  • Page 96: Owner's Manual Storage

    (4) and fastened with the rubber band (5). Be careful not to flood this area when washing your ATV. SEAT UNDERSIDE (1) owner’s manual (4) plastic document bag (2) seat (5) rubber band (3) spare fuse Servicing Your Honda...

  • Page 97: Seat Removal

    2. Slide the seat (2) back and lift it. Installation 1. Insert the front prongs (3) into the hooks (4) on the frame and press the studs (5) into the grommets on the frame. 2. Press down on the seat until locks. Servicing Your Honda...

  • Page 98: Fuel

    86 (or higher) Use only unleaded fuel in your Honda. The use of leaded fuel will damage the catalytic converter(s). If you ride your Honda in a country where leaded fuel might be available, take precautions to use only unleaded fuel.
  • Page 99 ON position after refueling to avoid running out of fuel with no reserve. Refueling Procedure Refer to Safety Precautions on page 77. (1) fuel fill cap (3) handlebar cover hole (2) breather tube (4) bottom of filler neck Servicing Your Honda...
  • Page 100 5. Insert the breather tube into the handlebar cover hole. 6. If the fuel valve was set to RES, turn the fuel valve ON. If you replace the fuel fill cap, use a Honda Genuine replacement part or equivalent. Servicing Your Honda...

  • Page 101: Engine Oil

    Change the engine oil as specified in the maintenance schedule on page 80. When running in very dusty conditions, oil changes should be performed more frequently than specified in the maintenance schedule. Servicing Your Honda...

  • Page 102: Oil Recommendation

    SAE 10W-30 JASO T 903 standard suggested oil Pro Honda GN4 4-stroke oil or an equivalent motorcycle oil. Suggested oils are equal in performance to SJ oils that are not labeled as energy conserving or resource conserving on the circular API service label.
  • Page 103 The JASO T 903 standard is an index for engine oils for 4-stroke motorcycle engines. There are two classes: MA and MB. Oil conforming to the standard is labeled on the oil container. For example, the following label shows the MA classification. (1) oil code (2) oil classification Servicing Your Honda...
  • Page 104 Do not overfill. 6. Reinstall the oil fill cap/dipstick. NOTICE Running the engine with an improper oil level can cause serious engine damage. LEFT SIDE (1) oil fill cap/dipstick (2) upper level mark (3) lower level mark Servicing Your Honda...
  • Page 105 1. With the ATV on the level ground, remove the oil fill cap/dipstick from the front crankcase cover. 2. Place an oil drain pan under the crankcase and remove the oil drain bolt (1) and sealing washer (2). UNDER ENGINE (1) oil drain bolt (2) sealing washer Servicing Your Honda...
  • Page 106 If necessary, add more oil but do not overfill. 6. Reinstall the oil fill cap/dipstick. 7. Check that there are no oil leaks. If a torque wrench is not used for installation, see your dealer as soon as possible to verify proper assembly. Servicing Your Honda...

  • Page 107: Gear Case Oil

    (weight) SAE 80W-90 suggested oil Honda shaft drive oil or equivalent Changing Oil Refer to Safety Precautions on page 77. Change the oil with the gear case at normal operating temperature to assure complete and rapid draining.
  • Page 108 9. Install the oil fill cap and tighten it to the specified torque: 9 lbf·ft (12 N·m, 1.2 kgf·m) REAR (1) oil drain bolt (4) oil level check bolt (2) oil fill cap (5) oil level check hole (3) sealing washer Servicing Your Honda...

  • Page 109: Air Cleaner

    Your dealer can help you determine the correct service interval for your riding conditions. Your ATV’s air cleaner has very specific performance requirements. Use a new Honda Genuine air cleaner specified for your model or an air cleaner of equal quality. NOTICE Using the wrong air cleaner may result in premature engine wear.
  • Page 110 2. Uncover the rubber sheet (1) from the retainer clips (2). 3. Unlatch the retainer clips. 4. Remove the air cleaner housing cover (3). UNDER SEAT (1) rubber sheet (3) air cleaner housing cover (2) retainer clips (cont’d) Servicing Your Honda...
  • Page 111 10. Allow the air cleaner to dry thoroughly before applying oil. A wet air cleaner will not fully absorb the oil. 11. Pour clean Pro Honda Foam Filter Oil or an equivalent over the entire surface of the air cleaner. Use both hands to evenly spread the oil into the air cleaner.
  • Page 112 18. Install the air cleaner housing cover and latch the retainer clips. Dust Cover UNDER SEAT (1) dust cover (2) air cleaner housing Do not push the dust cover (1) too far into the air cleaner housing (2). If the dust cover is dirty, clean it. Servicing Your Honda...
  • Page 113 (3) air cleaner housing (2) clip 1. Remove the drain tube (1) by removing the clip (2) under the air cleaner housing (3). 2. Drain the deposits. 3. Reinstall the drain tube, securing it with the clip. Servicing Your Honda...

  • Page 114: Throttle

    3. Turn the adjuster to obtain the correct freeplay. 4. Tighten the lock nut and reinstall the sleeve. 5. After adjustment, check for smooth operation of the throttle lever from fully closed to fully open in all steering positions. Servicing Your Honda...

  • Page 115: Throttle Inspection

    If the cable is kinked or chafed, have it replaced. 4. Check the cables for tension or stress in all steering positions. 5. Lubricate the cables with a commercially available cable lubricant to prevent premature wear and corrosion. Servicing Your Honda...

  • Page 116: Carburetor Choke Cable & Knob

    (1) choke cable (2) choke knob 1. Check the condition of the choke cable (1). 2. Check the operation of the choke knob (2). If the cable is damaged or kinked, have it replaced by your dealer. Servicing Your Honda...

  • Page 117: Clutch System

    Inspection Check freeplay at the clutch lever/parking brake lever (1). Freeplay: 3/8 – 13/16 in (10 – 20 mm) If necessary, adjust to the specified range. Improper freeplay adjustment can cause premature clutch wear. Servicing Your Honda...
  • Page 118 Tighten the upper lock nut and pull on the dust cover. If proper adjustment cannot be obtained or the clutch does not work correctly, the cable or clutch friction discs may be worn. See your dealer. Servicing Your Honda...
  • Page 119 3. Hold the lower adjusting nut (5) and loosen the lower lock nut (6) at the lower end of the cable. 4. Turn the lower adjusting nut to obtain the specified freeplay. 5. Hold the lower adjusting nut and tighten the lower lock nut. Check the adjustment. Servicing Your Honda...
  • Page 120 • Check the clutch cable for kinks or signs of wear. If necessary, have it replaced. • Lubricate the clutch cable with a commercially available cable lubricant to prevent premature wear and corrosion. Servicing Your Honda...

  • Page 121: Reverse Inhibitor System

    1. Check the operation of the reverse assist lever (1) for smooth without sticking. 2. Check the reverse assist lever and cable (2) for loose connections or other damage. If the cable is worn or kinked, have it replaced by your dealer. Servicing Your Honda...

  • Page 122: Engine Idle Speed

    2. Park your ATV on a firm, level surface. 3. Connect a tachometer to the engine. 4. Shift into neutral. Start the engine. 5. Adjust idle speed by turning the throttle stop screw (1). Idle speed (in neutral): 1,400 ± 100 rpm Servicing Your Honda...

  • Page 123: Spark Plug

    2. Disconnect the spark plug cap (1). Take care to avoid damaging the spark plug wire when disconnecting the cap. 3. Using a spark plug wrench provided in the tool kit, remove the spark plug. (1) spark plug cap Servicing Your Honda...
  • Page 124 The gap should be: 0.03 – 0.04 in (0.8 – 0.9 mm) 0.03 – 0.04 in (0.8 – 0.9 mm) (2) center electrode (3) side electrode (4) spark plug gap (cont’d) Servicing Your Honda...
  • Page 125 An improperly tightened spark plug can damage the engine. If a plug is too loose, the piston may be damaged. If a plug is too tight, the threads may be damaged. 9. Reinstall the spark plug cap. Take care to avoid pinching any cables or wires. Servicing Your Honda...

  • Page 126: Valves

    For those who are mechanically proficient and have the proper tools, instructions on adjusting valve clearances are given in the official Honda Service Manual. Otherwise, the valves should be adjusted by your dealer. Servicing Your Honda...

  • Page 127: Spark Arrester

    REAR (1) bolts (3) gasket (2) spark arrester (4) muffler 1. Allow the engine and muffler to cool. 2. Remove the bolts (1), the spark arrester (2) and the gasket (3) from the muffler (4). Servicing Your Honda...
  • Page 128 The spark arrester must be free of breaks and holes. Replace, if necessary. Check the gasket. Replace, if necessary. (5) spark arrester screen 4. Install the spark arrester and the gasket in the muffler and tighten the bolts to the specified torque: 9 lbf·ft (12 N·m, 1.2 kgf·m) Servicing Your Honda...

  • Page 129: Brakes

    Honda DOT 4 Brake Fluid The recommended brake fluid is Honda DOT 4 Brake Fluid, or any brake fluid of equal quality and performance. Use fresh brake fluid from a sealed container. Be sure to read the label before opening the sealed container.
  • Page 130 With the ATV in an upright position, check the fluid level. It should be above the LOWER level mark (1). If the level is at or below the LOWER level mark, check the brake pads for wear (page 123). Servicing Your Honda...

  • Page 131: Other Inspections

    Other Inspections • Make sure there are no fluid leaks. • Check for deterioration or cracks in the hoses and fittings. If the hoses are worn or cracked, have them replaced by your dealer. Servicing Your Honda...
  • Page 132 Check the wear indicator (1). If the wear indicator aligns with the edge of the reference mark (2), both pads must be replaced, see your dealer for this replacement. Always inspect both pads in both the right and left front brake calipers. Servicing Your Honda...
  • Page 133 Measure the distance the rear brake pedal (1) moves before the brake starts to take hold. Freeplay, measurement at the tip of the end of the pedal, should be: 9/16 – 13/16 in (15 – 20 mm) If necessary, adjust to the specified range. Servicing Your Honda...
  • Page 134 (3). 2. Adjust the freeplay of the rear brake pedal. Push the brake arm (4), then check the clearance between the brake arm and the brake arm pin. Servicing Your Honda...
  • Page 135 (1) on the brake arm (2). 2. Replace the brake shoe if the arrow aligns with the reference mark (3) on the brake panel upon full application of the brake. If replacement is necessary, see your dealer. Servicing Your Honda...

  • Page 136: Parking Brake Adjustment

    Make sure the cutout on the adjusting nut is properly seated on the brake arm pin (2). 3. Push the brake arm (3) then check the clearance between the brake arm and the brake arm pin. (cont’d) Servicing Your Honda...
  • Page 137 • Check the parking brake cable for kinks or signs of wear. If necessary, have it replaced. • Lubricate the parking brake cable with a commercially available cable lubricant to prevent premature wear and corrosion. Servicing Your Honda...
  • Page 138 Adjustment is done by turning the adjusting nut (2). Turn the nut in direction (A) if the switch operates too late and in direction (B) if the switch operates too soon. RIGHT SIDE (1) brake light switch (2) adjusting nut Servicing Your Honda...
  • Page 139 If any water drains, the brake seals must be replaced by your dealer as soon as possible. 3. Install the rear brake drain bolt with a new sealing washer and tighten it to the specified torque: 9 lbf·ft (12 N·m, 1.2 kgf·m) Servicing Your Honda...

  • Page 140: Tires

    Always select your riding area with care. The following pages give detailed information on how and when to check your air pressure, how to inspect your tires for wear and damage, and our recommendations for tire repair and replacement. Servicing Your Honda...
  • Page 141 Be sure to check tire pressure at the riding site, since changes in altitude can affect air pressure. The recommended “cold” tire pressures are: FRONT REAR RECOMMENDED 4.4 psi (30.0 kPa) 2.9 psi (20.0 kPa) PRESSURE Servicing Your Honda...
  • Page 142 • Cuts, slits, or cracks in the tires. Replace the tire if you can see fabric or cord. • Nails or other foreign objects embedded in the side of the tire or tread. • Excessive tread wear. (cont’d) Servicing Your Honda...
  • Page 143 (2). For best performance, you should replace a tire before the tread depth at the center reaches the following limits: front 3/16 in (4 mm) rear 3/16 in (4 mm) Servicing Your Honda...
  • Page 144 If you choose to have a tire repaired, be sure the repair work is performed by a professional. If you have a tire professionally repaired at a non-Honda facility, we recommend that you have the work checked by your dealer.
  • Page 145 When you replace a tire, remember: Have the tire replaced by your dealer if possible. If you have a tire professionally replaced at a non-Honda facility, we recommended that you have the work checked by your dealer. Servicing Your Honda...

  • Page 146: Guards

    The skid plates (2) protect the frame and rear final gear case. Check the guard and plates for cracks, damage or looseness at intervals shown in the Maintenance Schedule. Have the skid plates replaced if they are cracked or damaged. If the plate bolts are loose, tighten them securely. Servicing Your Honda...

  • Page 147: Battery

    If you plan to store your ATV, see Battery Storage, page 139. If your battery seems weak and/or is leaking electrolyte (causing slow starting or other electrical problems), see your dealer. WARNING: Battery posts, terminals and related accessories contain lead and lead compounds. Wash your hands after handling. Servicing Your Honda...

  • Page 148: Battery Storage

    A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you. Wear protective clothing and a face shield, or have a skilled mechanic do the battery maintenance. Servicing Your Honda...
  • Page 149 3. Remove the battery holder (1) by removing the mount bolts (2). 4. Disconnect the negative (−) terminal lead (3) from the battery (4) first, then disconnect the positive (+) terminal lead (5). 5. Remove the battery. Servicing Your Honda...
  • Page 150 9. Slow charge the battery (see following section) once every 30 days. Installation 1. Reinstall in the reverse order of removal. Be sure to connect the positive (+) terminal first, then the negative (–) terminal. 2. Make sure all bolts and other fasteners are secure. Servicing Your Honda...

  • Page 151: Battery Charging

    We recommend using a charger (1) designed specifically for your Honda, which can be purchased from your dealer. These units can be left connected for long periods without risking damage to the battery. However, do not intentionally leave the charger connected longer than the time period recommended in the charger’s...

  • Page 152: Appearance Care

    Appearance Care Frequent cleaning and polishing will keep your Honda looking newer longer. Frequent cleaning also identifies you as an owner who values his ATV. A clean ATV is also easier to inspect and service. General Recommendations Refer to Safety Precautions on page 77.
  • Page 153 Any condensation inside the headlight should dissipate after a few minutes of running the engine with the headlight(s) on. However, if you see a large amount of water or ice accumulated inside the lens(es), have your vehicle inspected by your dealer. Servicing Your Honda...
  • Page 154 If necessary, rub with a sponge. Rinse and dry. Apply a spray cleaner/polish and wipe with a non-abrasive cloth. Dull, corroded chrome Apply a high quality chrome/ or aluminum. aluminum polish and wipe with a non-abrasive cloth. Servicing Your Honda...
  • Page 155 After washing, rinse with plenty of water and dry with a clean cloth. Then apply a mild, commercially available spray cleaner/polish or wax. For stained or dull-looking wheels, use a quality chrome/aluminum polish to restore the finish. Servicing Your Honda...
  • Page 156 Dry with chamois or a soft towel. If necessary, remove heat stains by using a commercially available fine texture compound. Then rinse by the same manner as removing mud or dust. Servicing Your Honda...
  • Page 157 This page intentionally left blank. Servicing Your Honda...

  • Page 158: Tips

    Tips Here’s helpful advice on how to prepare for an off-road adventure, Tips how to transport and store your Honda, and how to be an environmentally responsible ATV owner. Preparing for a Ride..............150 What to Take to the Riding Area..........150 What to Take on the Trail ............

  • Page 159: Preparing For A Ride

    Preparing for a Ride A safe and enjoyable ride begins with good planning and preparation. Always ride with at least one other person in case you have trouble, and let someone know where you’re going and when you expect to return. Before riding in an unfamiliar area, find out in advance if you need special permits, get maps so you can study the terrain, and talk to other riders who know the area.

  • Page 160: What To Take On The Trail

    Preparing for a Ride What to Take on the Trail What you take with you during a ride depends on the kind of terrain, how long you expect to ride, how far you might go from your base camp or help, and how experienced you or your companions are in making repairs.

  • Page 161: Transporting Your Honda

    Transporting Your Honda Do not tow your ATV behind a car or other vehicle. When you transport your ATV, we recommend that you carry the vehicle in its normal operating position (on all four wheels). Do not incline the vehicle upright on its rear end. This can damage the vehicle, and leaking gasoline could be a hazard.
  • Page 162 Transporting Your Honda 3. Secure the vehicle with tie-down straps in the areas shown. • Suitable tie-down straps are available from your dealer. • Ordinary rope is not recommended because it can stretch under load. • Using tie-down straps in any other areas can damage your ATV.

  • Page 163: Storing Your Honda

    That way, needed repairs won’t be forgotten and it will be easier to get your ATV running again. For more information about storage, refer to the Honda Winter Storage Guide, available from your dealer. We suggest you perform the following procedures to keep your ATV in top condition.
  • Page 164 Storing Your Honda 4. Drain the carburetor into an approved gasoline container and dispose of it in an approved manner (page 158). If storage will last longer than one month, carburetor draining is important to assure proper performance after storage.
  • Page 165 Storing Your Honda 6. Remove the battery and charge it fully. Store it in an area protected from freezing temperatures and direct sunlight. Slow charge the battery (page 142) once a month. WARNING WARNING The battery gives off explosive hydrogen gas during normal operation.

  • Page 166: Removal From Storage

    Storing Your Honda Removal from Storage Refer to Safety Precautions on page 77. 1. Uncover and clean your ATV. 2. If your ATV has been stored for more than four months — change the engine oil (page 96). 3. If your ATV has been stored for more than two months — ask your dealer to drain and replace the fuel.

  • Page 167: You & The Environment

    You & the Environment Owning and riding an ATV can be enjoyable, but you must do your part to protect nature. When you show respect for the land, wildlife, and other people, you also help preserve the sport of off-road riding. Following are tips on how you can be an environmentally responsible ATV owner.

  • Page 168: Taking Care Of The Unexpected

    Taking Care of the Unexpected With all the challenges you can encounter off-road, there’s a chance Taking Care of the Unexpected that sometime something may go wrong. This section gives practical advice to help you deal with a wide range of problems. Take time to read this section before you ride.

  • Page 169: General Guidelines

    Taking Care of the Unexpected General Guidelines Keeping your ATV well-maintained is the best way to reduce the possibility of having a problem while riding. However, problems can arise even with well-maintained machines. Remember to take along your owner’s manual, the tool kit that came with your ATV, and any other items (such as tire repair supplies and additional tools) that might help you solve a problem on your own.
  • Page 170 Taking Care of the Unexpected Should you ever have a problem while riding, please follow these guidelines: • Always put personal safety first. • Take time to assess the situation and your options before deciding what to do. • If the problem is relatively minor and you have the tools, supplies, and skills to make a temporary repair, be sure to have permanent repairs made as soon as possible.

  • Page 171: If Your Engine Quits Or Won't Start

    If Your Engine Quits or Won’t Start Proper operation and maintenance can prevent starting and engine performance problems. In many cases, the cause of the problem may be a simple operational oversight. If you have a problem starting the engine — or experience poor engine performance —...
  • Page 172 If Your Engine Quits or Won’t Start SYMPTOM: Starter motor doesn’t operate. POSSIBLE CAUSE WHAT TO DO ignition switch OFF Turn the ignition switch ON. transmission not in Shift into neutral. neutral blown fuse Replace with a new fuse of the same rating (page 169).
  • Page 173 If Your Engine Quits or Won’t Start SYMPTOM: Engine starts, but runs poorly. POSSIBLE CAUSE WHAT TO DO idles roughly, too fast, Check engine idle adjustment stalls (page 113). If the problem persists, see your dealer. poor engine Ask your dealer to modify the performance at carburetion with a high altitudes above 3,000...

  • Page 174: If You Have A Flat Tire

    If You Have a Flat Tire How you handle a flat tire on the trail depends on how serious the tire damage is, and what tools and supplies you have with you. If you have a slow leak or a minor puncture, use the plug method to make a temporary repair.
  • Page 175 If You Have a Flat Tire If you are unable to repair a flat tire on the trail, you will need to send for help. We strongly recommend that you do not try to ride with a flat tire. The ATV will be hard to handle, and if the tire comes off the rim, it may lock up the wheel and cause you to crash.
  • Page 176 If You Have a Flat Tire Emergency Wheel Removal/Installation Refer to Safety Precautions on page 77. (1) wheel nuts (2) wheel rim Removal 1. Park your ATV on a firm, level surface. 2. Loosen — but do not remove — the wheel nuts (1). 3.
  • Page 177 If You Have a Flat Tire Installation 1. Position the wheel. 2. Position the wheel nuts so that the tapered sides face the wheel rim (2). 3. Hand-tighten the wheel nuts on the wheel, then lower the ATV to the ground before tightening the nuts in a crisscross (rather than circular) pattern to the specified torque: 47 lbf·ft (64 N·m, 6.5 kgf·m) If a torque wrench was not used for installation, see your dealer as...

  • Page 178: If A Fuse Blows

    If a Fuse Blows All of the electrical circuits on your ATV have a fuse to protect them from damage caused by excess current flow (short circuit or overload). If something electrical on your ATV stops working, the first thing you should check for is a blown fuse (1).
  • Page 179 If a Fuse Blows Main Fuse Access UNDER SEAT (2) fuse holder assembly (3) fuse holder 1. To prevent an accidental short circuit, turn the ignition switch OFF (w) before checking or replacing the fuse. 2. To access the fuse, remove the seat (page 88). 3.

  • Page 180: If You Crash

    If You Crash Personal safety is your first priority after a crash. If you or anyone else has been injured, take time to assess the severity of the injuries and whether it is safe to continue riding. If you cannot ride safely, send someone for help.

  • Page 181: If You Lose Your Key

    If you lose your key and aren’t carrying a duplicate, either get your spare or have one made. If you don’t know your key number, call the dealer where you purchased your Honda ATV. They may have it listed in their records. If they don’t, transport your ATV to them or the nearest dealer.

  • Page 182: If The Battery Is Low (Or Dead)

    If the Battery Is Low (or Dead) Jump starting is not recommended, especially if you use an automobile battery. The greater amperage of an automobile battery when the car engine is running can damage your ATV’s electrical system. Bump starting is also not recommended. If you can’t charge the battery or it appears unable to hold a charge, contact your dealer.

  • Page 183: If A Component Fails

    If a Component Fails The levers or pedal, control cables, and other components can be damaged as you ride in dense brush or over rocky terrain. Making a trailside repair depends on how serious the damage is and what tools and supplies you have with you. •...

  • Page 184: Technical Information

    Technical Information This section contains dimensions, capacities, and other technical Technical Information data, plus information on government requirements and how to break-in your ATV. Vehicle Identification ..............176 Specifications ................178 Break-in Guidelines..............182 High Altitude Carburetor Adjustment ........183 Emission Control Systems ............

  • Page 185: Vehicle Identification

    Vehicle Identification Serial Numbers The VIN, engine serial number, and key number may be required when ordering replacement parts. You may record these numbers in the Quick Reference section at the rear of this manual. The VIN (1) is stamped on the front of the frame. FRONT (1) VIN The engine number (2) is stamped on the crankcase.
  • Page 186 Vehicle Identification Color Label & Code The color label (1) is attached to the frame under the seat. Remove the seat (page 88) to check the label. The color code is helpful when ordering replacement parts. You may record the color code in the Quick Reference section at the rear of this manual.

  • Page 187: Specifications

    API Service Classification SJ or higher except oils labeled as energy conserving or resource conserving on the circular API service label, SAE 10W-30, JASO T 903 standard MA, Pro Honda GN4 4-stroke oil or an equivalent motorcycle oil Technical Information...
  • Page 188 Specifications Capacities passenger operator only capacity maximum weight 243 lb (110 kg) capacity rider, all cargo and accessories Engine Specifications displacement 14.0 cu-in (229 cm bore & stroke 2.70 × 2.45 in (68.5 × 62.2 mm) compression ratio 9.2 : 1 spark plug DPR8EA-9 (NGK) or (standard)
  • Page 189 Specifications Chassis & Suspension caster 9.0° trail 1.6 in (40 mm) tire size, front AT22 × 7-10 11 MAXXIS MS13 tire size, rear AT22 × 10-9 1 MAXXIS MS14 tire pressure, front: 4.4 psi (30.0 kPa) front & rear (cold) rear: 2.9 psi (20.0 kPa) Electrical...
  • Page 190 Specifications Fuse main 15 A Torque Specification engine oil drain 18 lbf·ft (25 N·m, 2.5 kgf·m) bolt rear final gear 9 lbf·ft (12 N·m, 1.2 kgf·m) case oil drain bolt rear final gear 9 lbf·ft (12 N·m, 1.2 kgf·m) case oil fill cap rear final gear 9 lbf·ft (12 N·m, 1.2 kgf·m) case oil level...

  • Page 191: Break-In Guidelines

    Break-in Guidelines Help assure your ATV’s future reliability and performance by paying extra attention to how you ride during the first operating day or 15 miles (25 km). During this period, avoid full-throttle starts, rapid acceleration, and constant rpm operation. Technical Information...

  • Page 192: High Altitude Carburetor Adjustment

    High Altitude Carburetor Adjustment At high altitude, the standard carburetor air-fuel mixture will be too rich. Performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting. Operation at an altitude that differs from that at which this engine was certified, for extended periods of time, may increase emissions.

  • Page 193: Emission Control Systems

    Emission Control Systems Exhaust Emission Requirements The U.S. Environmental Protection Agency (EPA) requires that your ATV comply with applicable exhaust emissions standards during its useful life, when operated and maintained according to the instructions provided. The Vehicle Emission Control Information Label (1) is attached on the right side of the frame below the front fender.
  • Page 194 Carbon monoxide does not react in the same way, but it is toxic. Honda Motor Co., Ltd. utilizes various systems to reduce carbon monoxide, oxides of nitrogen and hydrocarbons. Exhaust Emission Control System...
  • Page 195 Emission Control Systems Problems That May Affect ATV Exhaust Emissions If you are aware of any of the following symptoms, have the vehicle inspected and repaired by your ATV dealer. Symptoms: 1. Hard starting or stalling after starting 2. Rough idle 3.
  • Page 196 Emission Control Systems Noise Emission Control System TAMPERING WITH THE NOISE CONTROL SYSTEM IS PROHIBITED: State laws prohibit, or Canadian provincial laws may prohibit, the following acts or the causing thereof: (1) The removal or rendering inoperative by any person, other than for purposes of maintenance, repair or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in...
  • Page 197 Emission Control Systems Fuel Permeation Emission Control System This vehicle complies with the Fuel Permeation Emission Control regulations of the U.S. Environmental Protection Agency (EPA). The fuel tank, fuel hoses, and fuel vapor charge hoses used on this vehicle incorporate fuel permeation control technologies. Tampering with the fuel tank, fuel hoses, or fuel vapor charge hoses to reduce or defeat the effectiveness of the fuel permeation technologies is prohibited by federal regulations.

  • Page 198: Oxygenated Fuels

    Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States use oxygenated fuels to help reduce emissions. If you use an oxygenated fuel, be sure it is unleaded and meets the minimum octane rating requirement.
  • Page 199 Oxygenated Fuels If you notice any undesirable operating symptoms, try another service station or switch to another brand of gasoline. Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty.

  • Page 200: Catalytic Converter

    The catalytic converter acts on HC and CO. A replacement unit must be an original Honda part or its equivalent. The catalytic converter must operate at a high temperature for the chemical reactions to take place. It can set fire to any combustible materials that come near it.
  • Page 201 This page intentionally left blank. Technical Information...

  • Page 202: Consumer Information

    Consumer Information This section contains information on your warranty and how to get Consumer Information an official Honda service manual. Authorized Manuals ..............194 Warranty Coverage ..............195 Warranty Service ..............196 Contacting Honda ..............197 Your Honda Dealer ..............198...

  • Page 203: Authorized Manuals

    The Service Manual used by your authorized dealer is available from your Honda dealer or Helm, Inc. Also available but not necessary to service your model is the Honda Common Service Manual which explains theory of operation and basic service information for various systems on Honda motorcycles, scooters, ATVs, SXSs, and PWCs.

  • Page 204: Warranty Coverage

    Please read the Warranties Booklet given to you by your Honda dealer at the time of purchase. Be sure to keep your Honda owner’s card with your Warranties Booklet. It is important to realize that your warranty applies to defects in material or workmanship of your Honda.

  • Page 205: Warranty Service

    Warranty Service Please remember that recommended maintenance interval servicing is not included in your warranty coverage. Additionally, your warranty does not apply to the normal wear of items (such as brakes, tires, etc.). If you believe you have a problem with your ATV, call the service department of your dealer.

  • Page 206: Contacting Honda

    Contacting Honda Your owner’s manual was written to cover most of the questions you might ask about your Honda. Any questions not answered in the owner’s manual can be answered by your dealer. If your dealer doesn’t have the answer right away, they will get it for you.

  • Page 207: Your Honda Dealer

    Your Honda Dealer Once you purchase your new Honda, get familiar with the organization of your Honda dealer so you can utilize the full range of services available. The service department is there to perform regular maintenance and unexpected repairs. It has the latest available service information from Honda.

  • Page 208: Index

    ..................100 housing drain tube ..............104 air pressure, gauge ..................86 tire ..................132 altitude, high ................183 American Honda, contacting ............197 apparel, protective ..............26 appearance care ...............143 authorized manuals ..............194 battery ..................138 brake light switch adjustment ...........129 brakes, cables ..................128 draining water from ..............130...
  • Page 209 Index capacity, fuel ................90 carburetor, altitude adjustment ..........183 care, appearance ..............143 catalytic converter ..............191 choke, cable ..................107 knob .................16, 48 cleaning, appearance care ............143 climbing hills ................62 clutch system ................108 color label ................177 component fails ................174 consumer information ..............193 controls & features ..............15 crash, if you ................171 crossing or turning on hills or slopes ...........67 customer service ...............197...
  • Page 210 Index engine, flooded ...................51 guards ...................137 idle speed ................113 number .................176 oil ....................92 pinging ..................89 starting ..................46 stop switch ................18 stopping ..................51 won’t start ................162 environment ................158 exhaust system, cleaning ................118 purging .................118 final gear case oil ................98 flag pole bracket ................24 flat tire ..................165 flooded engine ................51 fuel,...
  • Page 211 ..........183 hills, crossing or turning on slopes ...........67 riding down hills ..............66 riding up hills ................62 stopping on hills ..............64 Honda service manual ..............194 Honda, contacting ................197 dealer ..................198 identification, vehicle ..............176 idle speed engine ..............113 ignition switch ................17...
  • Page 212 Index key, lost ..................172 number .................172 kit, tool ..................86 labels, safety .................5 limit, weight ................35 load limits ...................35 loading guidelines ..............36 lubrication, engine oil ................92 gear case oil ................98 maintenance, component locations ...............83 importance ................75 precautions ................77 record ..................82 safety ..................76 schedule ..................78 manual, service .................194 maximum weight limit ..............35...
  • Page 213 Index obstacles, riding over ..............69 oil, engine ..................92 gear case .................98 operation component locations ..........11 owner’s manual storage .............87 oxygenated fuels ..............189 parking ..................71 passengers, no carrying ..............29 pavement, no riding on ..............41 pinging, engine ................89 plug, spark ................114 pre-ride inspection ..............31 problems, unexpected ..............160 protective apparel ...............26 removal, seat ................88...
  • Page 214 Index riding, basic operation ................39 clothing ...................26 over obstacles ................69 precautions ................41 preparing for .................150 safety ..................2 safety precautions ..............41 through water .................70 safety, important precautions .............77 labels ..................5 riding precautions ..............41 schedule, maintenance ...............78 seat removal ................88 serial numbers ................176 service, customer ................197 manuals ................194...
  • Page 215 Index starting, engine ..................46 troubleshooting ..............162 stop switch, engine ..............18 stopping engine .................51 storage, ATV ..................154 battery ..................138 owner’s manual ...............87 switch, engine stop ................18 headlight .................19 headlight dimmer ..............19 ignition ..................17 throttle, lever ................20, 105, 106 stop screw ................113 tires, air pressure ................132 flat ..................165...
  • Page 216 Index turning, on hills or slopes ..............67 on level ground ...............59 valve clearance .................117 valve, fuel ...................15 vehicle identification no. (VIN) ..........176 warning labels ................5 warranty, coverage ................195 extended ................195 service ...................196 washing your ATV ..............144 water, draining from brakes .............130 riding through .................70 weight limit ................35 wheel removal ................167...

  • Page 217: Quick Reference

    Quick Reference The following is a brief, but important collection of information you Quick Reference need to know about your Honda. You’ll also find space to record important notes. How To Avoid Costly Repairs The engine of your Honda can be the most expensive component to repair.
  • Page 218 Quick Reference Engine No. Color Label Owner’s Name Address City/State Phone Dealer’s Name Address City/State Phone Service Mgr. Quick Reference...
  • Page 219 API Service Classification SJ or higher Capacity except oils labeled as energy conserving or resource conserving on the circular API service label, SAE 10W-30, JASO T 903 standard MA, Pro Honda GN4 4-stroke oil or equivalent after draining: 1.6 US qt (1.5 ℓ) Maximum...
  • Page 220 Quick Reference Tires Front: AT22 × 7-10 11 MAXXIS MS13 Rear: AT22 × 10-9 1 MAXXIS MS14 Tire Pressure Front: 4.4 psi (30.0 kPa) (cold) Rear: 2.9 psi (20.0 kPa) Spark Plugs standard: DPR8EA-9 (NGK) or X24EPR-U9 (DENSO) cold climate: DPR7EA-9 (NGK) or X22EPR-U9 (DENSO) high speed riding:...
  • Page 221 Quick Reference These symbols are used in Controls & Features section: SYMBOL COMPONENT SEE PAGE choke knob ON — ignition switch OFF — ignition switch START button OFF — engine stop switch RUN — engine stop switch ON — headlight switch OFF —...
  • Page 222 California Proposition 65 Warning WARNING: Operating, servicing and maintaining a passenger vehicle or off-highway motor vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.
  • Page 223 - pavement may seriously affect handling and control LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. 31HS1630 © 2022 Honda Motor Co., Ltd. 00X31-HS1-6300 Printed in the U.S.A. All Rights Reserved...

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