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Table of Contents
Related Manuals for Kelly KDH72101E
Summary of Contents for Kelly KDH72101E
- Page 1 Kelly KDHE High Efficient Series/PM Motor Controller User’s Manual V 3.4 Kelly KDHE High Efficient Series/PM Motor Controller User’s Manual KDH72101E KDH72121E KDH12401E KDH12601E KDH12801E KDH12101E KDH12121E KDH14401E KDH14601E KDH14801E Rev.3.4 Mar. 2021...
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Page 2: Table Of Contents
Kelly KDHE High Efficient Series/PM Motor Controller User’s Manual V 3.4 Contents Chapter 1 Introduction ..................2 1.1 Overview....................2 Chapter 2 Main Features and Specifications ..........3 2.1 General functions.................. 3 2.2 Features....................3 2.3 Specifications..................4 Chapter 3 Wiring and Installation ..............5 3.1 Mounting the Controller................5... -
Page 3: Chapter 1 Introduction
This manual introduces the Kelly KDHE High Efficient motor controllers’ features, their installation and their maintenance. Read the manual carefully and thoroughly before using the controller. If you have any questions, please contact the support center of Kelly Controls. Kelly’s programmable motor controllers provide efficient, smooth and quiet controls for electric vehicles like golf carts, go-carts, electric motorcycles, forklifts and hybrid vehicles, as well as electric boats and industrial motor speed control. -
Page 4: Chapter 2 Main Features And Specifications
(7) Maximum reverse speed is configurable to half of the maximum forward speed. (8) Configurable and programmable with a host computer though RS232 or USB. Provide free GUI which can run on Windows XP/2000, Windows 7 and Vista(recommend using Kelly Standard USB To RS232 Converter). -
Page 5: Specifications
Kelly KDHE High Efficient Series/PM Motor Controller User’s Manual V 3.4 •Low EMC. •LED fault code. •Voltage monitoring on voltage source 12V and 5V. •Hardware over current protection. •Hardware over voltage protection. •Support torque mode, speed mode, and balanced mode operation. -
Page 6: Chapter 3 Wiring And Installation
Kelly KDHE High Efficient Series/PM Motor Controller User’s Manual V 3.4 Chapter 3 Wiring and Installation 3.1 Mounting the Controller The controller can be oriented in any position which should be as clean and dry as possible, and if necessary, shielded with a cover to protect it from water and contaminants. - Page 7 Kelly KDHE High Efficient Series/PM Motor Controller User’s Manual V 3.4 Figure 1: Height: 84 millimeters Length: 204 millimeters Controller models with above dimension: KDH72101E,KDH72121E,KDH12401E, KDH12601E,KDH12801E,KDH12101E, KDH12121E, KDH14401E,KDH14601E,KDH14801E...
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Page 8: Connections
Kelly KDHE High Efficient Series/PM Motor Controller User’s Manual V 3.4 3.2 Connections 3.2.1 Panel of KDHE Motor Controller: Three metal bars and two plugs (J1, J2) are provided for connecting to the battery, motor and control signals shown as Figure 3 and Figure 4. - Page 9 Kelly KDHE High Efficient Series/PM Motor Controller User’s Manual V 3.4 Figure 5: The connecting diagram of J1 and J2 J1 Pin Definition 1- PWR: Controller power supply (output). 2- Current meter. <200mA 3- Main contactor driver. <2A To drive reverse beeper, <200mA.
- Page 10 Twist peripheral wires with PWR is the preferred for EMC. 3. Kelly Ammeter positive connect to 5V power supply of controller, negative to J1-2. 4. Switch to ground is active. Open switch is inactive.
- Page 11 Kelly KDHE High Efficient Series/PM Motor Controller User’s Manual V 3.4 3.2.2 Standard Wiring of KDHE Motor Controller Figure 6: KDHE Series motor controller standard wiring...
- Page 12 Kelly KDHE High Efficient Series/PM Motor Controller User’s Manual V 3.4 Figure 7: KDHE Series motor controller standard wiring without Reversing Contactor...
- Page 13 Kelly KDHE High Efficient Series/PM Motor Controller User’s Manual V 3.4 Figure 8: KDHE PM motor controller standard wiring...
- Page 14 Kelly KDHE High Efficient Series/PM Motor Controller User’s Manual V 3.4 Figure 9: KDHE PM motor controller standard wiring without Reversing Contactor...
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Page 15: Installation Checklist
Kelly KDHE High Efficient Series/PM Motor Controller User’s Manual V 3.4 3.2.3 Communication Port Figure 10: standard RS232 interface 3.3 Installation Checklist Before operating the vehicle, complete the following checkout procedures. Use LED code as a reference as listed in Table 1. -
Page 16: Chapter 4 Maintenance
conditions, but it doesn't affect programming or configuration. Use a straight through RS232 cable or Kelly USB To RS232 Converter to connect to a host computer. Provide 10V-30V (either J2 pin1 or J1 pin1) to PWR. Wire power supply return to any RTN pin, isolated from B-. - Page 17 Kelly KDHE High Efficient Series/PM Motor Controller User’s Manual V 3.4 Table 1: LED CODES Green LED Code LED Code Explanation Solution No power or Green Off 1. Check if all wires are correct. switched off 2. Check fuse and power supply.
- Page 18 Kelly KDHE High Efficient Series/PM Motor Controller User’s Manual V 3.4 released 2. Set throttle model as "Hall Active" throttle in GUI if you use that throttle model. Frequent reset ¤¤¤ ¤ May be caused by over-voltage, bad motor intermittent earthing problem, bad wiring, etc.
- Page 19 Kelly KDHE High Efficient Series/PM Motor Controller User’s Manual V 3.4 Table 2: Kelly KDHE Controller CAN Commands List Version 1.1 You should specify when sending: ID:Our default ID is 0x6B, so only the data frame with ID 107 can be received by our controller.
- Page 20 Kelly KDHE High Efficient Series/PM Motor Controller User’s Manual V 3.4 Command CCP_FLASH_READ Length data[0] 0xF2 data[1] CAL_BRAKE_DEAD_ZONE_LOW data[2] Controller response Length data[0] Brake_Dead_Zone_Low Desccription: Getting controller’s Brake low-end dead zone. CAL_BRAKE_DEAD_ZONE_LOW constant is defined as 5. Command CCP_FLASH_READ Length...
- Page 21 Kelly KDHE High Efficient Series/PM Motor Controller User’s Manual V 3.4 data[0] Ia A/D data[1] Ib A/D data[2] Vb A/D Description: Data batch reading. 1) For Vb A/D value and voltage mapping relation is: V = Vad / 1.39. 2) Ia, Ib are defined as the drive and regen current.
- Page 22 Kelly KDHE High Efficient Series/PM Motor Controller User’s Manual V 3.4 Command COM_SW_BRK Length data[0] 0x43 data[0] COM_READING Controller response Length data[0] Current Brake switch status Description: Getting Brake swith status, 1 – active, 0 – inactive. COM_READING constant is defined as 0.
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Page 23: Contact Us
Kelly KDHE High Efficient Series/PM Motor Controller User’s Manual V 3.4 Contact Us: Kelly Controls Home Page: http://www.kellycontroller.com E-mail: support@kellycontroller.com Phone: (01) 224 637 5092...