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Kelly KDZ Series/PM Motor Controller User's Manual
Motor Controller User's Manual
KDZ24200
KDZ24201
KDZ24300
KDZ24301
KDZ24400
KDZ24401
KDZ48200
KDZ48201
0
Kelly KDZ Series / PM
KDZ48300
KDZ48301
KDZ48400
KDZ48401
KDZ48550
KDZ48551
KDZ48650E
KDZ48651E
KDZ72200
KDZ72650E
KDZ72201
KDZ72651E
KDZ72300
KDZ72800E
KDZ72301
KDZ72801E
KDZ72400
KDZ12400
KDZ72401
KDZ12401
KDZ72550
KDZ72551
V 3.5
Rev.3.5
July, 2022
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Table of Contents
Related Manuals for Kelly KDZ72650E
Summary of Contents for Kelly KDZ72650E
- Page 1 Kelly KDZ Series/PM Motor Controller User’s Manual V 3.5 Kelly KDZ Series / PM Motor Controller User’s Manual KDZ24200 KDZ48300 KDZ72200 KDZ72650E KDZ24201 KDZ48301 KDZ72201 KDZ72651E KDZ24300 KDZ48400 KDZ72300 KDZ72800E KDZ24301 KDZ48401 KDZ72301 KDZ72801E KDZ24400 KDZ48550 KDZ72400 KDZ12400 KDZ24401 KDZ48551...
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Page 2: Table Of Contents
Kelly KDZ Series/PM Motor Controller User’s Manual V 3.5 Contents Chapter 1 Introduction ..................2 1.1 Overview ..................... 2 Chapter 2 Main Features and Specifications ............. 3 General functions ..................3 2.2 Features ....................... 4 2.3 Specifications ....................4 2.4 Naming Regulations ................... 5 Chapter 3 Wiring and Installation ................ -
Page 3: Chapter 1 Introduction
Chapter 1 Introduction 1.1 Overview This manual introduces the Kelly KDZ Series/PM Motor controllers’ features, their installation and their maintenance. Read the manual carefully and thoroughly before using the controller. If you have any questions, please contact the support center of Kelly Controls. -
Page 4: Chapter 2 Main Features And Specifications
(7) Maximum reverse speed is configurable to half of the maximum forward speed. (8) Configurable and programmable with a host computer though RS232 or USB. Provide free GUI which can run on Windows XP/2000, Windows 7 and Vista(recommend using Kelly Standard USB To RS232 Converter). -
Page 5: Features
Kelly KDZ Series/PM Motor Controller User’s Manual V 3.5 2.2 Features •Intelligence with powerful microprocessor. •Synchronous rectification, ultra low drop, and fast PWM to achieve very high efficiency. •Voltage monitoring on voltage source 12V and 5V. •Hardware over current protection. -
Page 6: Naming Regulations
Kelly KDZ Series/PM Motor Controller User’s Manual V 3.5 2.4 Naming Regulations... -
Page 7: Chapter 3 Wiring And Installation
Kelly KDZ Series/PM Motor Controller User’s Manual V 3.5 Kelly KDZ Brushed DC Series/PM Motor Controller Model Peak Current Continuous Nominal Max Operating Regen 1 minute (Amp) Current (Amp) Voltage (Volt) Voltage(Volt) KDZ24201 12-24 KDZ24301 12-24 KDZ24401 12-24 KDZ48201 24-48... - Page 8 Kelly KDZ Series/PM Motor Controller User’s Manual V 3.5 Height: 62 millimeters KDZ mounting holes’ dimensions (dimensions in millimeters) Figure 1:...
- Page 9 Kelly KDZ Series/PM Motor Controller User’s Manual V 3.5 Height: 62 millimeters KDZ-E mounting holes’ dimensions (dimensions in millimeters) Figure 2:...
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Page 10: Connections
Kelly KDZ Series/PM Motor Controller User’s Manual V 3.5 3.2 Connections 3.2.1 Front Panel of KDZ Series or PM Motor Controller: Three metal bars and two plugs (J1, J2) are provided for connecting to the battery, motor and control signals in the front of the controller shown as Figure 3 and 4. - Page 11 12- Reserved 13- Reserved 14- RTN: Signal return Notes: 1. All RTN pins are internally connected. 2. Kelly Ammeter positive connect to 5V power supply of controller, negative to J1-2. 3. Switch to ground is active. Open switch is inactive.
- Page 12 Kelly KDZ Series/PM Motor Controller User’s Manual V 3.5 Caution: • Do not apply power until you are certain the controller wiring is correct and has been double checked. Wiring faults will damage the controller. • Ensure that the B- wiring is securely and properly connected before applying power.
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Page 13: Standard Wiring Of Kdz/Kdz-E Series Or Pm Motor Controller
Kelly KDZ Series/PM Motor Controller User’s Manual V 3.5 3.2.2 Standard Wiring of KDZ/KDZ-E Series or PM Motor Controller Figure 6: KDZ/KDZ-E series motor controller standard wiring... - Page 14 Kelly KDZ Series/PM Motor Controller User’s Manual V 3.5 Figure 7: KDZ/KDZ-E Series motor controller standard wiring without Reversing Contactor...
- Page 15 Kelly KDZ Series/PM Motor Controller User’s Manual V 3.5 Figure 8: KDZ/KDZ-E PM motor controller standard wiring...
- Page 16 Kelly KDZ Series/PM Motor Controller User’s Manual V 3.5 Figure 9: KDZ/KDZ-E PM motor controller standard wiring without Reversing Contactor...
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Page 17: Communication Port
Kelly KDZ Series/PM Motor Controller User’s Manual V 3.5 3.2.3 Communication Port A RS232 port of controller is provided to communicate with host computer for calibration and configuration. Figure 10: standard RS232 interface 3.3 Installation Checklist Before operating the vehicle, complete the following checkout procedures. Use LED code as a reference as listed in Table 1. -
Page 18: Chapter 4 Maintenance
Do not connect B+, throttle and so on. The controller may display fault code in some conditions, but it doesn't affect programming or configuration. • Use a straight through RS232 cable or USB Converter provided by Kelly to connect to a host computer. •... - Page 19 B- or RTN. 2. There may be excessive load on the +5V supply caused by too low a value of Regen or throttle potentiometers or incorrect wiring. 3. Controller is damaged. Contact Kelly about a warranty repair. Over temperature ¤¤...
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Page 20: Contact Us
Kelly KDZ Series/PM Motor Controller User’s Manual V 3.5 ¤¤¤ ¤¤¤ Wrong connection Valid throttle signal is between 1V-4V. Fault report of throttle because signal is less than 0.5V or greater than 4.5V. Non-zero throttle ¤¤¤ ¤¤¤¤ Controller won’t allow a direction change unless the on direction throttle or speed is at zero.