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Kelly KDHE Series User Manual

High efficient pm motor controller
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Kelly
Kelly
KDH
KDH
KDHE E E E High
High
High
Efficient
Efficient
Kelly
Kelly KDH
High Efficient
Efficient Series/PM
Kelly
Kelly
KDHE
KDHE
Kelly
Kelly KDHE
KDHE High
Motor
Motor
Motor
Motor Controller
Series/PM
Series/PM
Motor
Motor
Controller
Controller
Series/PM Motor
Motor Controller
Controller User
High
High
High Efficient
Controller
Controller
Controller User
KDH07801E
KDH07801E
KDH07801E
KDH07801E
KDH07121E
KDH07121E
KDH07121E
KDH07121E
KDH12601E
KDH12601E
KDH12601E
KDH12601E
KDH12801E
KDH12801E
KDH12801E
KDH12801E
KDH12101E
KDH12101E
KDH12101E
KDH12101E
KDH
KDH
KDH
KDH12121E
KDH12151E
KDH12151E
KDH12151E
KDH12151E
KDH12181E
KDH12181E
KDH12181E
KDH12181E
KDH14601E
KDH14601E
KDH14601E
KDH14601E
KDH1
KDH1
KDH14801E
KDH1
KDH14101E
KDH14101E
KDH14101E
KDH14101E
KDH14121E
KDH14121E
KDH14121E
KDH14121E
KDH14151E
KDH14151E
KDH14151E
KDH14151E
User
User
User' ' ' ' s s s s Manual
Manual
Manual
Manual
Efficient
Efficient
Efficient Series/PM
User
User
User' ' ' ' s s s s Manual
12121E
12121E
12121E
4801E
4801E
4801E
Series/PM
Series/PM
Series/PM
Manual
Manual
Manual
Jan. 2012
V V V V 3.3
3.3
3.3
3.3
Rev.3.3

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Summary of Contents for Kelly KDHE Series

  • Page 1 Motor Motor Controller Controller User User User’ ’ ’ ’ s s s s Manual Manual Manual V V V V 3.3 Kelly Kelly KDH High Efficient Efficient Series/PM Series/PM Motor Motor Controller Controller User Manual Kelly Kelly KDHE KDHE...

  • Page 2: Table Of Contents

    Chapter 3 Wiring and Installation................4 3.1 Mounting the Controller................4 3.2 Connections....................6 3.3 Installation Checklist...................13 Chapter 4 Maintenance..................14 4.1 Cleaning......................14 4.2 Configuration....................14 Table 1: LED CODES....................15 Table 2: Kelly KDHE Controller CAN Commands List........17 Contact Us:........................ 20 Page 1...

  • Page 3: Chapter 1 Introduction

    This manual introduces the Kelly KDHE High Efficient motor controllers’ features, their installation and their maintenance. Read the manual carefully and thoroughly before using the controller. If you have any questions, please contact the support center of Kelly Controls, LLC. Kelly’s programmable motor controllers provide efficient, smooth and quiet controls for electric vehicles like golf carts, go-carts, electric motorcycles, forklifts and hybrid vehicles, as well as electric boats and industrial motor speed control.

  • Page 4: Features

    (7) Maximum reverse speed is configurable to half of the maximum forward speed. (8) Configurable and programmable with a host computer though RS232 or USB. Provide free GUI which can run on Windows XP/2000, Windows 7 and Vista(recommend using Kelly Standard USB To RS232 Converter).
  • Page 5 User User User’ ’ ’ ’ s s s s Manual Manual Manual V V V V 3.3 Kelly Kelly KDH High Efficient Efficient Series/PM Series/PM Motor Motor Controller Controller User Manual •Voltage monitoring on voltage source 12V and 5V.
  • Page 6 User User User’ ’ ’ ’ s s s s Manual Manual Manual V V V V 3.3 Kelly Kelly KDH High Efficient Efficient Series/PM Series/PM Motor Motor Controller Controller User Manual Proper heat sinking and airflow are vital to achieve the full power capability of the controller.
  • Page 7 Controller Controller User User User’ ’ ’ ’ s s s s Manual Manual Manual V V V V 3.3 Kelly Kelly KDH High Efficient Efficient Series/PM Series/PM Motor Motor Controller Controller User Manual Figure Figure Figure 2 2 2 2 : : : : Height: 84 millimeters...
  • Page 8 Motor Motor Controller Controller User User User’ ’ ’ ’ s s s s Manual Manual Manual V V V V 3.3 Kelly Kelly KDH High Efficient Efficient Series/PM Series/PM Motor Motor Controller Controller User Manual battery battery positive positive...

  • Page 9: Connections

    PWR preferred preferred preferred preferred for for EMC. EMC. EMC. EMC. 3. 3. 3. 3. Kelly Kelly Ammeter positive connect connect to to to to 5V power supply supply of of of of controller, controller, negative negative to to to to J1-2.
  • Page 10 Motor Controller Controller User User User’ ’ ’ ’ s s s s Manual Manual Manual V V V V 3.3 Kelly Kelly KDH High Efficient Efficient Series/PM Series/PM Motor Motor Controller Controller User Manual 3.2. 3.2. 3.2. 3.2.2 2 2 2 Standard...
  • Page 11 Figure 7: 7: 7: 7: KDHE KDHE KDHE Series Series motor motor controller controller standard standard wiring wiring without without Reversing Reversing Contactor Contactor Figure KDHE Series Series motor motor controller controller standard standard wiring wiring without without Reversing Reversing Contactor Contactor Page 10...
  • Page 12 Controller Controller User User User’ ’ ’ ’ s s s s Manual Manual Manual V V V V 3.3 Kelly Kelly KDH High Efficient Efficient Series/PM Series/PM Motor Motor Controller Controller User Manual Figure Figure Figure 8 8 8 8 : : : : KDH...
  • Page 13 Controller Controller User User User’ ’ ’ ’ s s s s Manual Manual Manual V V V V 3.3 Kelly Kelly KDH High Efficient Efficient Series/PM Series/PM Motor Motor Controller Controller User Manual Figure Figure Figure 9: 9: 9: 9: KDH...

  • Page 14: Installation Checklist

    Motor Controller Controller User User User’ ’ ’ ’ s s s s Manual Manual Manual V V V V 3.3 Kelly Kelly KDH High Efficient Efficient Series/PM Series/PM Motor Motor Controller Controller User Manual 3.2. 3.2. 3.2. 3.2.3 3 3 3 Communication...

  • Page 15: Chapter 4 Maintenance

    � conditions, but it doesn't affect programming or configuration. Use a straight through RS232 cable or Kelly USB To RS232 Converter to connect to a host � computer. Provide 10V-30V (either J2 pin1 or J1 pin1) to PWR. Wire power supply return to any RTN pin, isolated from B-.
  • Page 16 That’s great! You got solution! Green & Red are 1. Software still upgrading. both On 2. Supply voltage too low or battery too high 3. The controller is damaged. Contact Kelly about a warranty repair. Red LED Code LED Code Explanation...
  • Page 17 User User User’ ’ ’ ’ s s s s Manual Manual Manual V V V V 3.3 Kelly Kelly KDH High Efficient Efficient Series/PM Series/PM Motor Motor Controller Controller User Manual 2. Set throttle model as "Hall Active" throttle in GUI if you use that throttle model.
  • Page 18 Kelly Kelly KDHE KDHE Controller Controller Commands Commands List List Table Table 2 2 2 2 : : : : Kelly Kelly KDHE KDHE Controller Controller CAN CAN Commands Commands List List Table Table V V V V ersion ersion ersion ersion 1.1...
  • Page 19 Motor Controller Controller User User User’ ’ ’ ’ s s s s Manual Manual Manual V V V V 3.3 Kelly Kelly KDH High Efficient Efficient Series/PM Series/PM Motor Motor Controller Controller User Manual _FLASH_READ Command CCP CCP_FLASH_READ _FLASH_READ...
  • Page 20 Motor Controller Controller User User User’ ’ ’ ’ s s s s Manual Manual Manual V V V V 3.3 Kelly Kelly KDH High Efficient Efficient Series/PM Series/PM Motor Motor Controller Controller User Manual data[0] Ia A/D data[1] Ib A/D...
  • Page 21 Motor Motor Controller Controller User User User’ ’ ’ ’ s s s s Manual Manual Manual V V V V 3.3 Kelly Kelly KDH High Efficient Efficient Series/PM Series/PM Motor Motor Controller Controller User Manual COM_SW_BRK Command COM_SW_BRK COM_SW_BRK...

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